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CERAMIC LAGGING
Ceramic lagging can be specified when there’s a requirement for:
• More grip than what rubber lagging provides. • Longer service life as a result of higher wear resistance than Rubber. • Grip increase (dimple tiles).• Increased resistance to wear/service life (smooth tiles).
The ceramic tiles provide optimum grip on pulleys subject to high stress. Aluminium oxide (Al2O3) ceramic material is suitable for pulley lagging, due to its specific properties of extremely high wear-resistance.
CERAMIC LAGGING
DESCRIPTION
Elastotec ceramic lagging is used in applications that require reliable operation and long service life. Benefits include reliable grip/traction under all conditions and longer service life than can be obtained with rubber lagging.Ceramic lagging with rubber backing allows the ceramic tiles to move and adjust their position in response to the movement of the rubber belt cover. This helps protect the belt from wear and damage.
APPLICATION
FOR MORE INFORMATION
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+61 2 8987 1922
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1/61 Somersby falls rd
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Elastotec ceramic lagging has vulcanised aluminium oxide tiles in rubber with rubber bonded to 5 surfaces of the tile to ensure tile cushioning and better adhesion strength. Tiles provide high abrasion resistance and rubber backing provides dynamic movement of the tiles.
Elastotec ceramic pulley lagging is made of a two different rubber layers co-moulded together. The top layer is a high abrasion resistant rubber formulated for 100% rubber tear bond to the ceramic tiles. The bottom layer is the CN bonding layer for increased adhesion. Elastotec’s specially formulated CN bonding layer is engineered to achieve ultimate adhesion when bonded to steel pulley surfaces. A buffed finish provides an increased surface contact and increases adhesion force.
Premium finish
Plastic releaseliner
DESIGN
Coloured logo
3 cuttinglocation sipe
Edge sipe
CN buffed adhesion layer
Uncured bonding layer For hot vulcanising only)(
Elastotec 100% rubber tearbonding system
Elastotec ceramic tiles Al2O3
Ceramic proven
High performance
tile design
CERAMIC LAGGING
FOR MORE INFORMATION
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sales@elastotec.com.au
+61 2 8987 1922
1/61 Somersby falls rdSomersby NSW 2050Australia
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Elastotec ceramic lagging is 250 mm wide to ensure easy handling and application. It can be supplied in thicknesses from 12 mm to 25 mm. Thicker rubber allows more deflection of the tiles under the load. This reduces the risk of excessive wear of the bottom belt cover.
It can be supplied in three different forms:
95% Aluminium oxide tile material provides extreme wear resistance and resistance to cracking.
KEY FEATURES AND BENEFITS
Rubber compounds designed to provide outstanding adhesion to ceramic tiles, rubber and metal.
Buffed CN bonding layer and buffed edges for optimum cold vulcanised adhesion to the pulley.
Dimensional physical properties stable with age
Ceramic tiles bonded to rubber on 5 sides to resist tile cracking and pull out.
Tiles with raised dimples improve belt grip and tracking.
Can be hot vulcanised to the pulley to achieve best bonding to metal pulley shell.
Smooth tiles to protect non drive pulleys from damaging the belt cover.
Manageable size and weight. Supplied in strip form 250mm wide easy install.
Supplied in long rolls up to 50 m to reduce waste and be more cost effective and reduce stock requirement quantity as one roll fits all pulley widths.
2) For hot vulcanised applications, ceramic lagging can be supplied in rolls together with rubber end pieces can be added to build your own strips.
3) Custom strips with vulcanised rubber ends to fit pulley face widths
Can be supplied in rolls or in strips with vulcanised ends for custom fit to pulley face width.
Cutting sipes allow adjustment of strip width to suit pulley diameter.
1) In long roll lengths that fit on standard sized pallets to eliminate was te and fo r cos t effec t i ve transportation and storage. Ceramic lagging in rolls can be cut to the pulley face width length to have a full face width ceramic coverage.
CERAMIC LAGGING
FOR MORE INFORMATION
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+61 2 8987 1922
Somersby NSW 2050Australia
1/61 Somersby falls rd
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Elastotec guaranteeof no tile loss due to debonding.
Elastotec ceramic lagging is available in both Standard and FRAS approved compounds. FRAS lagging is MDG 3608 certified and made of a fire resistant and antistatic compound that is primarily used in underground applications as a safety precaution. Elastotec uses blue coloured inserts to identify Standard rubber products and red coloured inserts to identify FRAS rubber products.
NAT AND FRAS
4/13
CERAMIC LAGGING
FOR MORE INFORMATION
www.elastotec.com.au
sales@elastotec.com.au
+61 2 8987 1922
Somersby NSW 20501/61 Somersby falls rd
Australia
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Elastotec ceramic lagging can be applied to pulleys by cold bonding or by hot vulcanisation.
ADHESION TO PULLEY
Elastotec cold bonding ceramic lagging Elastotec hot vulcanising ceramic lagging
Elastotec cold bonding ceramic lagging is supplied with the CN buffed bonding layer and packed in plastic to protect and keep the CN bonding layer fresh and free from contamination until it is applied to the pulley.
To achieve a rubber tear bond, Elastotec cold bonding ceramic lagging should be applied using Elastotec metal primer 2205 and Elastotec cold bonding adhesive. These have been formulated to contain ingredients that chemically interlock with components in the CN bonding layer. When used together this is like a “chemical velcro” that makes the interface between the various layers stronger than the CN bonding layer.
Cold bonded ceramic lagging should be applied following Elastotec’s detailed applications instructions and by an Elastotec approved applicator. This will provide reliable bonds that exceed 12 N/mm.
Elastotec hot vulcanising ceramic lagging is supplied with an uncured rubber layer applied to the back and sides of the lagging.
Hot vulcanising lagging is supplied packed in plastic to protect and keep the uncured bonding layer fresh and free from contamination until it is applied to the pulley.
Elastotec provides detailed application procedures and on site training for approved applicators. Application by an Elastotec approved applicator will warrantee 100% rubber tear bond between the lagging and the pulley shell with typical adhesion values exeeding 20N/mm.
5/13
CERAMIC LAGGING
FOR MORE INFORMATION
www.elastotec.com.au
sales@elastotec.com.au
+61 2 8987 1922 Australia
1/61 Somersby falls rdSomersby NSW 2050
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RUBBER SPECIFICATIONS
STANDARD FRAS
Blend BlendPolymer
18.0 16.0Tensile strength (Mpa)
550% 500%% Elongation min
65+/-5 65+/-5Hardness (shore A)
70mm 150mm(DIN 53516 Method B non rotating)Abrasion resistance max vol. loss
N/A PASSFRAS - MDG 3608
-40/+70C -40/+70CContinuous operating temperature
3 3
CERAMIC SPECIFICATIONS
>3.4Specific gravity
>1100Vickers hardness
>4.0Flex crack resistance (MPa*m1/2)
1-8Micro particle size range (um)
Aluminium oxide 95% min
6/13
CERAMIC LAGGING
FOR MORE INFORMATION
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Heat ageing (Property change after 100C 70 hs)
Tensile strength < 10%
Elongation < 10%
Hardness < 3 points
Tensile strength < 10%
Elongation < 10%
Hardness < 3 points
Ceramic lagging manufactured using high abrasion resistant ceramic tiles vulcanised to an abrasion resistant top rubber layer and a buffed CN bonding layer to provide high levels of adhesion. Can be supplied in long rolls or in strips with rubber ends to fit pulley face width length.
LAGGING SPECIFICATIONS - COLD VULCANISED CERAMIC LAGGING
COLD VULCANISED CERAMIC LAGGING - NATURAL
RUBBER PROPERTIES
CERAMIC PROPERTIES
Aluminium oxide tile >95% Alumina
Hardness range 65+/-5 ASTM D2240
Adhesion to steel @ -40 C >15N/mm ASTM D429 method B
Elongation at break > 550% ASTM D412
Base polymer Blend
Abrasion loss (volume loss) <70mm DIN 53516 – non rotating – method A
Tensile strength >18 Mpa ASTM D412
Specific gravity >3.4 Vickers hardness >1100
Micro particle size range (um) 1-8Flex crack resistance (MPa*m1/2) >4.0
ADHESION REQUIREMENTS
Adhesion to steel @ +25 C >12N/mm ASTM D429 method B
Adhesion to steel @ +50 C >9N/mm ASTM D429 method B
Thickness variation (all strips/pulley) +/-0.5 mm
DIMENSIONS
Ceramic lagging with thickness > 15 mm only recommended for pulleys with diameters over 600mm.
7/13
Ceramic lagging 12mm ELA-SRC-N-12K
PRODUCT CODE
ELA-SRC-N-15K
ELA-SRC-N-20K
PRODUCT DESCRIPTION
Ceramic lagging 15mm
Ceramic lagging 20mm
THICKNESS STANDARD ROLL LENGTH
WEIGHT/lmWIDTH
12mm-13mm 58.2m 4.19kg
48.5m 4.84kg
38.8m 5.23kg
15mm-16mm
19mm-20mm
250mm-252mm
250mm-252mm
250mm-252mm
Dimple tiles
Ceramic lagging 12mm ELA-SRC-N-12P
PRODUCT CODE
ELA-SRC-N-15P
ELA-SRC-N-20P
PRODUCT DESCRIPTION
Ceramic lagging 15mm
Ceramic lagging 20mm
THICKNESS STANDARD ROLL LENGTH
WEIGHT/lmWIDTH
12mm-13mm 58.2m 4.39kg
48.5m 5.04kg
38.8m 5.43kg
15mm-16mm
19mm-20mm
250mm-252mm
250mm-252mm
250mm-252mm
Plain tiles
CERAMIC LAGGING
FOR MORE INFORMATION
www.elastotec.com.au
sales@elastotec.com.au
+61 2 8987 1922 Australia
1/61 Somersby falls rdSomersby NSW 2050
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Product code for different lengths: Add 5 digit number indicating length in mm.
Example:
Strip: 15 mm 1.2m ceramic length strip product code:
rubber end pieces on each side.
ELA-SRC-N-12K-58200
ELA-SRC-N-15K-01200
Roll: 12 mm 58.2m roll product code:
Ceramic strips are supplied with 130mm
Thickness variation (all strips/pulley) +/-0.5 mm
Ceramic lagging with thickness > 15 mm only recommended for pulleys with diameters over 600mm.
Product code for different lengths: Add 5 digit number indicating length in mm.
Roll: 12 mm 58.2m roll product code:Example:
ELA-SRC-F-12K-58200 Strip: 15 mm 1.2m ceramic length strip product code: ELA-SRC-F-15K-01200 Ceramic strips are supplied with 130mm rubber end pieces on each side.
Ceramic lagging manufactured using high abrasion resistant ceramic tiles vulcanised to an abrasion resistant FRAS rubber and a buffed Fras CN bonding layer to provide high levels of adhesion. This lagging is for use in applications where there is a risk of fire and/or explosion such as underground coal mines, and grain and sugar handling facilities and is a safety critical item. Can be supplied in long rolls or in strips with rubber ends to fit pulley face width length.
LAGGING SPECIFICATIONS - COLD VULCANISED CERAMIC LAGGING
COLD VULCANISED CERAMIC LAGGING - FRAS
ADHESION REQUIREMENTS
Base polymer Blend
Tensile strength >16 Mpa ASTM D412
RUBBER PROPERTIES
Hardness range 65+/-5 ASTM D2240
FRAS PASS MDG 3608
Specific gravity >3.4 Vickers hardness >1100 Flex crack resistance (MPa*m1/2) >4.0
Elongation at break > 500% ASTM D412
CERAMIC PROPERTIES
Abrasion loss (volume loss) <150mm DIN 53516 – non rotating – method A
Adhesion to steel @ +50 C >9N/mm ASTM D429 Method B
Aluminium oxide tile >95% Alumina
Micro particle size range (um) 1-8
Adhesion to steel @ +25 C >12N/mm ASTM D429 Method B Adhesion to steel @ -40 C >15N/mm ASTM D429 Method B
DIMENSIONS
Ceramic lagging 12mm ELA-SRC-F-12K
PRODUCT CODE
ELA-SRC-F-15K
ELA-SRC-F-20K
PRODUCT DESCRIPTION
Ceramic lagging 15mm
Ceramic lagging 20mm
THICKNESS STANDARD ROLL LENGTH
WEIGHT/lmWIDTH
12mm-13mm 58.2m 4.49kg
48.5m 4.79kg
38.8m 5.59kg
15mm-16mm
19mm-20mm
250mm-252mm
250mm-252mm
250mm-252mm
Dimple tiles
8/13
Ceramic lagging 12mm ELA-SRC-F-12P
PRODUCT CODE
ELA-SRC-F-15P
ELA-SRC-F-20P
PRODUCT DESCRIPTION
Ceramic lagging 15mm
Ceramic lagging 20mm
THICKNESS Max. Roll Lenght
WEIGHT/lmWIDTH
12mm-13mm 58.2m 4.69kg
48.5m 4.99kg
38.8m 5.79kg
15mm-16mm
19mm-20mm
250mm-252mm
250mm-252mm
250mm-252mm
Plain tiles
CERAMIC LAGGING
FOR MORE INFORMATION
www.elastotec.com.au
sales@elastotec.com.au
+61 2 8987 1922
1/61 Somersby falls rdSomersby NSW 2050Australia
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Hot vulcanising ceramic lagging is manufactured using high abrasion resistant ceramic tiles vulcanised to an abrasion resistant top rubber layer,a buffed CN bonding layer to provide high levels of adhesion and an uncured bonding layer to provide high levels of adhesion after autoclave curing. Can be supplied in long rolls with the option to make your own strips using end pieces orin strips with rubber ends to fit pulley face width length
LAGGING SPECIFICATIONS - HOT VULCANISED CERAMIC LAGGING
HOT VULCANISED CERAMIC LAGGING - NATURAL
RUBBER PROPERTIES
Base polymer BlendHardness range 65+/-5 ASTM D2240Tensile strength >18 Mpa ASTM D412Elongation at break > 550% ASTM D412Abrasion loss (volume loss) <70mm DIN 53516 – non rotating – method A
Thickness variation (all strips/pulley) +/-0.5 mm
DIMENSIONS
Ceramic lagging with thickness > 15 mm only recommended for pulleys with diameters over 600mm.
9/13
Ceramic lagging 12mm ELA-SRC-N-12KV
PRODUCT CODE
ELA-SRC-N-15KV
ELA-SRC-N-20KV
PRODUCT DESCRIPTION
Ceramic lagging 15mm
Ceramic lagging 20mm
THICKNESS STANDARD ROLL LENGTH
WEIGHT/lmWIDTH
13mm-14.2mm 9.7m 4.70kg
9.7m 5.35kg
9.7m 5.74kg
16mm-17.2mm
21mm-22.2mm
251mm-255mm
251mm-255mm
251mm-255mm
Dimple tiles
ELA-SRC-N-25KVCeramic lagging 25mm 9.7m 6.13kg26mm-27.2mm251mm-255mm
Ceramic lagging 12mm ELA-SRC-N-12PV
PRODUCT CODE
ELA-SRC-N-15PV
ELA-SRC-N-20PV
PRODUCT DESCRIPTION
Ceramic lagging 15mm
Ceramic lagging 20mm
THICKNESS STANDARD ROLL LENGTH
WEIGHT/lmWIDTH
13mm-14.2mm 9.7m 4.90kg
9.7m 5.55kg
9.7m 5.94kg
16mm-17.2mm
21mm-22.2mm
251mm-255mm
251mm-255mm
251mm-255mm
Plain tiles
ELA-SRC-N-25PVCeramic lagging 25mm 9.7m 6.33kg26mm-27.2mm251mm-255mm
End piece 12mm ELA-SR-END-N-12V
PRODUCT CODE
ELA-SR-END-N-15V
ELA-SR-END-N-20V
PRODUCT DESCRIPTION
End piece 15mm
End piece 20mm
THICKNESSSTANDARD
ROLL LENGTHWEIGHT/lmWIDTH
13mm-14.2mm 130mm 0.44kg
130mm 0.52kg
130mm 0.57kg
16mm-17.2mm
21mm-22.2mm
251mm-255mm
251mm-255mm
251mm-255mm
End pieces
ELA-SR-END-N-25VEnd piece 25mm 130mm 0.62kg26mm-27.2mm251mm-255mm
CERAMIC LAGGING
FOR MORE INFORMATION
www.elastotec.com.au
sales@elastotec.com.au
+61 2 8987 1922
1/61 Somersby falls rdSomersby NSW 2050Australia
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ADHESION REQUIREMENTS
Adhesion to steel @ +25 C >20N/mm & 100% Rubber tear ASTM D429 method B Adhesion to steel @ -40 C >30N/mm & 100% Rubber tear ASTM D429 method BAdhesion to steel @ +50 C >10N/mm & 100% Rubber tear ASTM D429 method B
CERAMIC PROPERTIES
Aluminium oxide tile >96% Alumina Specific gravity >3.7 Vickers hardness >1100Flex crack resistance (MPa*m1/2) >4.0 Micro particle size range (um) 1-8
Roll: 12 mm 9.7 m roll product code:
Ceramic strips are supplied with 130mm ELA-SRC-N-15KV-01200 Strip: 15 mm 1.2m ceramic length strip product code:
Product code for different lengths: Add 5 digit number indicating length in mm.
Example:
ELA-SRC-N-12KV-09700
rubber end pieces on each side.
Hot vulcanising ceramic lagging is manufactured using high abrasion resistant ceramic tiles vulcanised to an abrasion resistant top rubber layer, a buffed CN bonding layer to provide high levels of adhesion and an uncured bonding layer to provide high levels of adhesion after autoclave curing.This ceramic lagging is for use in applications where there is a risk of fire and/or explosion such as underground coal mines, and grain and sugar handling facilities and is a safety critical item.
LAGGING SPECIFICATIONS - HOT VULCANISED CERAMIC LAGGING
HOT VULCANISED CERAMIC LAGGING - FRAS
Thickness variation (all strips/pulley) +/-0.5 mm
DIMENSIONS
Ceramic lagging with thickness > 15 mm only recommended for pulleys with diameters over 600mm.
10/13
Ceramic lagging 12mm ELA-SRC-F-12KV
PRODUCT CODE
ELA-SRC-F-15KV
ELA-SRC-F-20KV
PRODUCT DESCRIPTION
Ceramic lagging 15mm
Ceramic lagging 20mm
THICKNESS STANDARD ROLL LENGTH
WEIGHT/lmWIDTH
13mm-14.2mm 9.7m 5.19kg
9.7m 5.49kg
9.7m 6.29kg
16mm-17.2mm
21mm-22.2mm
251mm-255mm
251mm-255mm
251mm-255mm
Dimple tiles
ELA-SRC-F-25KVCeramic lagging 25mm 9.7m 7.09kg26mm-27.2mm251mm-255mm
Ceramic lagging 12mm ELA-SRC-F-12PV
PRODUCT CODE
ELA-SRC-F-15PV
ELA-SRC-F-20PV
PRODUCT DESCRIPTION
Ceramic lagging 15mm
Ceramic lagging 20mm
THICKNESS STANDARD ROLL LENGTH
WEIGHT/lmWIDTH
13mm-14.2mm 9.7m 5.39kg
9.7m 5.69kg
9.7m 6.49kg
16mm-17.2mm
21mm-22.2mm
251mm-255mm
251mm-255mm
251mm-255mm
Plain tiles
ELA-SRC-F-25PVCeramic lagging 25mm 9.7m 7.29kg 26mm-27.2mm251mm-255mm
End piece 12mm ELA-SR-END-F-12V
PRODUCT CODE
ELA-SR-END-F-15V
ELA-SR-END-F-20V
PRODUCT DESCRIPTION
End piece 15mm
End piece 20mm
THICKNESS STANDARD ROLL LENGTH
WEIGHT/lmWIDTH
13mm-14.2mm 130mm 0.50kg
130mm 0.60kg
130mm 0.66kg
16mm-17.2mm
21mm-22.2mm
251mm-255mm
251mm-255mm
251mm-255mm
End pieces
ELA-SR-END-F-25VEnd piece 25mm 130mm 0.71kg26mm-27.2mm251mm-255mm
CERAMIC LAGGING
FOR MORE INFORMATION
www.elastotec.com.au
sales@elastotec.com.au
+61 2 8987 1922
1/61 Somersby falls rdSomersby NSW 2050Australia
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Abrasion loss (volume loss) <150mm DIN 53516 – non rotating – method AElongation at break > 500% ASTM D412
Base polymer Blend
RUBBER PROPERTIES
Hardness range 65+/-5 ASTM D2240Tensile strength >16 Mpa ASTM D412
FRAS PASS MDG 3608
ADHESION REQUIREMENTS
Adhesion to steel @ +25 C >20N/mm & 100% Rubber tear ASTM D429 method B Adhesion to steel @ -40 C >30N/mm & 100% Rubber tear ASTM D429 method BAdhesion to steel @ +50 C >10N/mm & 100% Rubber tear ASTM D429 method B
CERAMIC PROPERTIES
Aluminium oxide tile >96% Alumina Specific gravity >3.7 Vickers hardness >1100Flex crack resistance (MPa*m1/2) >4.0 Micro particle size range (um) 1-8
Strip: 15 mm 1.2m ceramic length strip product code:
Product code for different lengths: Add 5 digit number indicating length in mm.
ELA-SRC-F-15KV-01200
Example:
Ceramic strips are supplied with 130mm
Roll: 12 mm 9.7 m roll product code:
rubber end pieces on each side.
ELA-SRC-F-12KV-09700
SPECIAL APPLICATION CERAMIC LAGGING
Diamond ceramic 15% ceramic coverage Checker pattern 20% ceramic coverage
For extra grip compared to rubber lagging
Direct bond ceramic
80% ceramic coverage
Extreme ceramic lagging
DriveIncreased traction with high
strength bonding system 20x20x6 mm tiles
20x20x6 tiles and 100x25x6 tiles
Non driveSmooth low friction surface for bend and tail pulleys with high
strength bonding system
Increased flexibility and toughness for high tension applicationsHeavy duty tiles, higher tile adhesion strength, increased dimple
size
CERAMIC LAGGING
Maximum ceramic coverage to minimise risk of physical damage on rubber surface area
LIGHT DUTY
Single row 32% ceramic coverage
Standard ceramic coverage area
For improved grip and abrasion resistance compared to rubber lagging
HEAVY DUTY
Maintenance free wear resistance surface
11/13
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sales@elastotec.com.au
+61 2 8987 1922
1/61 Somersby falls rdSomersby NSW 2050Australia
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STORAGE
12/13
CERAMIC LAGGING
FOR MORE INFORMATION
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+61 2 8987 1922 AustraliaSomersby NSW 20501/61 Somersby falls rd
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STORAGE RECOMMENDATIONS
• Stock usage based on a first-in first-out method (FIFO). • The storage room for lagging must be cool, dry and dust-free. • Avoid storage places near sources of ozone generating equipment and direct contact with sunlight. • UV light can damage the products and may lead to a premature ageing. Therefore, products should be protected in
particular against direct sunlight and strong artificial light. • Do not store outside. • Under no circumstances should fuels, lubricants, acids, disinfectants, solvents or other chemicals be stored in the same
storage area. • Keep the storage place clean. Protect the material from dust, water etc. with suitable coverings.
SHELF LIFE
Cold vulcanising lagging Stored covered out of sunlight UV and away from ozone generating equipment 3 years
• Allow 24 hours before use when lagging is removed from cold storage.
7 deg and away from UV and ozone generating equipment 12 months 15 deg and away from UV and ozone generating equipment 6 months
Freezer indefinately Hot vulcanising lagging
APPLICATION ACCESORIES
Cold vulcanising ceramic lagging application accessories
Elastotec cold vulcanising metal primer
Hot vulcanising ceramic lagging application accessories
Elastotec cold vulcanising adhesive
Pneumatic hammers Stitching wheel
Elastotec hot vulcanising rubber cement Silicone infill strips Pneumatic hammers
Stitching wheel Uncured join sealing strip Nylon curing tape
13/13
CERAMIC LAGGING
FOR MORE INFORMATION
www.elastotec.com.au
sales@elastotec.com.au
+61 2 8987 1922
1/61 Somersby falls rdSomersby NSW 2050Australia
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