360 sims by hexagon metrology - bridging 3d metrology and process control for automotive...

On Today’s Agenda

• Briefly about Hexagon Metrology

• Our Automotive Sheet Metal CMMs

• Our 3D area measurement technology

• 360 SIMS, Automated solutions strategy

• Automotive applications support

• Unique features and data usage

• Our Global support and local automation centers

• Q&A Session

Hexagon Metrology

500+Software Developers &

Engineers worldwide 18Brands integrated

since 2001

5100Employees in 5 continents

70Precision centers for demos,

training and support

100Distribution partners

20Production facilites

80+Countries commercially

active over the last year

Evolving through Brands and Technology

Widest and diverse metrology portfolio

Our Global presence your local support

70precision centers for

service and

demonstrations

100distribution partners

20production facilities

Lake Forest, CA

Kent, WA

Elgin, ILWixom, MI

North Kingstown, RI

Miamisburg, OH

Huntersville, NCNashville, TN

Irving, TX

Oceanside, CA

Monterey

Queretaro

Leça da

Palmeira

Vitoria-GasteizColomiers

Madrid

Barcelona

MontoireHeerbrugg

Wetzlar

Ramat Hasharon

Torino

Crissier

Renens

CormanoFrosinone

Bursa Ankara

Calderara di Reno

UnterentfeldenVerona

Paris Munich

TelfordMilton Keynes

Waalre

Vantaa

Eskilstuna

TrollhättanGothenburg

Waldburg

Wiener Neudorf

Warsaw

Krakow

Belo Horizonte, Santo AgostinhoSão Paulo

Curitiba

Santa Barbara D’Oeste

Pilar – Buenos Aires

Haryana Dehra Dun

Gujarat AhmadabadBilaspur

Mumbai PuneSecunderabad

Bangalore

Trikkandiyur

Chennai Port Blair

Bangkok

Kuala LumpurSingapore

HanoïShenyang ShenzenGuangzhou Taipei

NingboNanjing

SuzhouShanghai

HamamatsuSagamiharaSeoul

Beijing

WuhanChengdu

Xi’AnZhenjiang

Qingdao

Saarwellingen

Belgrade

Powerful Software Solutions for various applications

• CMMs / Probing

• Touch / Portable

• MMT Planning

• Gears & Blades

• NC

• Vision

• Scan & Meshing

• Reporting & SPC

• Automation & In-

line inspection

• MMS and more

to come

Sheet Metal CMMs for Automotive

> 50 Years of CMM Innovation

• 1963 – ALPHA, the first 3D CMM in the world

• 1970 – LEONARDO: a fully automated, self-

moving and self-aligning scanning CMM

• 1973 – DEAC 1001: the first computer used

on a CMM

• 1981 – BRAVO, the first measuring robot for

car body inspection

• 1987 – FIVE, the first automatic flexible

fixturing system for sheet metal and thin-

walled components

• 1999 – NC100 - the first integrated non-

contact system for measuring car bodies

Bravo: R-evolutionary through the years

The industry choice for the

dimensional inspection

of body in white and

sheet metal parts

BRAVO C

BRAVO OS

BRAVO NT

BRAVO HA

BRAVO HP

BRAVO HD

A Complete Portfolio for Automotive OEMs & Suppliers

Horizontal and Bridge for Sheetmetal Applications

Large Corporations Their Subcontractors and Small Shops

Sheet Metal Panels

Glasses, Exhaust Pipes

Style Models

In-line/Side-line

Car body

Subassemblies

Sheet Metal Panels

Plastic Components

Internal Panels

DEA BRAVO HA

DEA BRAVO HP

DEA BRAVO HD

DEA BRAVO C

Off-line

Car body

Subassemblies

DEA GLOBAL eXtra DEA TRACER

DEA TORO

DEA MERCURY

Automotive Measurement Applications – Wide Range Variety

Automotive Measurement Applications – Fixturing, Multi Arms

Automotive Measurement Applications – Throughput

Services & Support

• Systems ConsultationOur specialists and engineers help select the solution that best suits specific manufacturing and inspection needs.

• Skills TrainingIntroductory to advanced metrology courses to optimize CMM productivity.

• First Part ProgrammingPart programs developed by experts for proper start-up of inspection of new components.

• Contract Inspection and ProgrammingA professional solution to production overloads or unique measuring applications. Possibility of outsourcing dimensional inspection resources and activities to Hexagon Metrology.

• S.M.A.: Software Maintenance AgreementsSoftware updates and technical support to our market leading software packages.

• Certification and CalibrationRegular certification and calibration to guarantee the highest levels of system accuracy and repeatability.

• System Upgrades and RebuildsOld systems revitalized by combining advanced hardware and software with the existing equipment.

• Service and RepairGenuine Hexagon Metrology parts and certified factory service to keep systems running in peak conditions.

A Worldwide, Local Service Organization

120 60 0 60 120 18030 3090150 90 150

Our Sheet Metal Horizontal CMMs – A Global Benchmark

+ 2.800 Horizontal Type CMMs in the World

WESTERN EUROPE

EASTERN EUROPE

ASIA PACIFIC

SOUTH AMERICA

Recent Global Automotive Implementations

Supporting increasing Metrology needs of our Automotive Customers

• VW Group – Germany, Czech, China

• Geely / Volvo – China / Sweden

• FCA (Fiat Chrysler) – Italy, Brasil, US

• Kia – Mexico

Some of our customers using Sheet Metal CMMs on daily basis

Hexagon Metrology’s unique technology for shop floor

• 3d cloud points + 2d image processing higher accuracy

• Stereovision image acquisition - 10 msec single pattern

projection

• Accurate algorithms focused on sheet metal applications

• Designed to operate in the harsh shop floor conditions,

illumination, temp, vibrations

• 3D Results format 8Gb data in 10mb file

• Sensor optimized for robotics

• Robot independent Temp. Compensation

using sensor

• The White Light Sensor uses a random pattern projected from an LED

projector and 3 camera triangulation and reconstruction

• It acquires surface data in under 10 milliseconds optical exposure.

• Features and surfaces are analyzed using 2D images & 3D data

What is White Light Non Contact Measurement ?

Comparing Measurement Results to 3D CAD \ Master Part

Technology used in Daily Automotive Applications

Casting measurement Machining Validation Die Matching Operational Panels

Die Tryout & Buy-off Die Repair Due Formability Die Duplication

Home-line tune-in Stamping Ramp-up PPAP Submittals Process Control

Hexagon Metrology 360º SIMS / Automated Solutions

• Multiple solutions for different Automotive OEMS departments:

• QA / Measurement room / Tooling

• Off-line Automated Cells (Closures, Stamping, Body, plastic, Etc)

• Line Bypass Automated Measurement Cells (More detailed inspection)

• In-line Cells for Process control + 3D Metrology (Body/Closures/FA)

All connected and sharing Hexagon Metrology Software, infrastructure, Global

support, etc

25 COMPANY CONFIDENTIAL

360 SIMS BIW / Underbody Cell in Action – Measuring Body

Addressing Customers Key Requirements

Measure 100% of production parts / assemblies

Meet demanding automotive cycle times (40-240 sec)

Operate up to 24/7 in production environment

Provide Process control data + absolute 3D measurements

Provide full surface data not only points

Provide alerts on deviations from rules / trends

Provide problem solving tools to solve issues

Integrate to the line automation architecture / factory comm.

Reliable results which correlate to CMM measurements

Variety of cell configurations to support factory applications

Closure Inspection Solution Near the line and In-line

Multi-Part Inspection Results – Example

• Measuring critical part types

• Multiple vehicle programs

• Holding fixture for most parts

• Automatic generation of inspection reports

• Easy to understand and take corrective action

• Class A Surface

• Round holes

• Slots

• Rectangular holes

• Hex holes

• Key holes

• Surface points

• Round edge lines

• Hem line / points

• Trim line / points

• Design line

• Combo points

• Cylinders

• Spheres

• Studs and pins

• Other features and dimensions

3D Metrology Capabilities for Automotive parts

4 Robots Body Measuring in-line Cell configuration

Supporting Multi Robots/Sensors Cells – Unified Result

Robot 1&2

Other Configuration – Fully Automated Closure Sampling Cell

Near the line Closure Cell - Clip

Customer Value:

• 50 Micros BiW repeatability

• Correlates better to BIW alignment on CMM

• Saves cycle time on alignment features

• Can be designed to multi-product lines

• Can integrate measurement / displacement

sensors

Full ownership on measurement results

Innovative RPS Alignment & Measurement Device (Patent Pending)

360º SIMS Expanding our Automotive Applications Gallery

Closure Measurement launch & production • BiW • Underbody • Engine Cradles • Body Side Framing • BiW-Closure Flush and gap

Casted Parts pre-machining • Others across the plant

360° SIMS Software Suite for Entire Measurement Lifecycle

Program Planning

Off-Line Programming

Automated Measurement

Rules / Alerting / Notification

Automation integration

Data Server & Reporting

Results Monitor

Cell Supervision

Cycle Management

Off-line Analysis tools

Visual SPCMaster Part

Metrology

Database

Application

Server

360º SIMS Software for Shop Floor Operators

Provides

• Cell status

• Critical feature results

• Measurement status

• Quick Trend Charts

• Link to large data set

• Color map analysis

• Quick statistics

• Alerts

• Comments

• Historical View

Automotive OEM rule based qualification (Go/No-go)

40 DRAFT 40

3D Results Viewer / Reports

Flexible Analysis on Compressed 3D Results (.cto) <8Mb

Production measurement results used for Part Inspection by

various Software (Customer, 3rd Party and Hexagon Metrology)

Multi-Part Process Evaluation During Production

Unified Cycle Splits or Separate Measurement Routines

Cycle 1 Cycle 2 Cycle 3

Using the HM Virtual / Digital Assembly capabilities

Virtual Assembly of matching / mating parts

360 VOD – Visualizing dimensional quality in production

• Patent

Pending

• Full shift in

60 sec clip

• Part, Trend,

+summary

statistics

visualization

Q-DAS GmbH Joined the Hexagon Metrology Group

History

• Founded 1988 as GmbH & Co. KG by Dr. Edgar Dietrich and Alfred Schulze

• End of 2007 Dr. Dietrich become sole owner and CEO

• 2008 Q-Das took over TEQ Training and Consulting GmbH

Development

• Q-DAS Software is available in 21 languages and is installed in 56 countries

• Today there are around 9,000 customers worldwide

• TEQ offers customized training for Q-DAS software and statistical methods in general

Consulting | Training | Coaching

• Software Training

• Statistical Methods

• Six Sigma

• Metrology Management Systems

• Software Development

• Software Support

• Project Implementation

• Installation and Configuration

Q-DAS Products and Technology

Robotic Applications, Technologies and Industry Partnerships

Better Together – Providing full solutions to the Body shop

Racking Deracking Handling

Gap&Flush Measurement OCR & OCVFitting

Visualization Tailgate & Motorhood load Gap&Flush Measurement EOL

Growing Automation Centers Across our Global Network