a3 lean and green at tem i hoor 20121206

 Stefan  Bükk  Lean  Development  Coach  leandevelopmentcoach@gmail.com  

Lean  and  Green  Product  Development    

Knowledge  Gap  

11

2012-08-27 21

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underlä6ar1förståelse1•  Underlä6ar11ledning1&1styrning1

Förslagstavla1

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Kompetensmatris1

2012-08-27 22

5. Set-based Design

Shrink the set of solutions to a point

%3%–%Make%sure%that%it%works%before%you%decide%

2%–%Chose%soluCons%at%the%intersecCon%of%possibiliCes%

1%–%Explore%the%design%space%

Q/P  

t  50%  

$  65%  

80%  

11

2012-08-27 21

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underlä6ar1förståelse1•  Underlä6ar11ledning1&1styrning1

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2012-08-27 22

5. Set-based Design

Shrink the set of solutions to a point

%3%–%Make%sure%that%it%works%before%you%decide%

2%–%Chose%soluCons%at%the%intersecCon%of%possibiliCes%

1%–%Explore%the%design%space%

$  t  

Q/P  

?  

16

2012-08-27 31

A Learning Strategy / Process

Design of the value stream

Detail Design Set-based Design

Market analysis

Integration events

•  The Company’s vision •  Road map

ESD vision

2012-08-31 32

Lean%Product%Development%(LPD)%

Stefan Bükk

Lean Development Coach leandevelopmentcoach@gmail.com

Tel: +46 709-34 92 10

Dr.-Ing. Lars Holmdahl

Lars Holmdahl HB

lars@larsholmdahl.com

Tel: +46 708-775316

www.larsholmdahl.com

26Knowledge Based Development Forum

Traditional product development model

DesignFreeze

Cust.Proto

1stS-parts PPAPCustomer

MilestonesRFQ SOPNom.

G3G2 G4 G5 G6CER

CER DesignB DV S CAM Tool PV

Validation Production preparationStart SOP & closing

KAM PM

STP

Book

ing

Plan

Tech

nolo

gy

Road

map

s

27Knowledge Based Development Forum

Plan Backwards

DesignFreeze

Cust.Proto

1stS-parts PPAPCustomer

MilestonesRFQ SOPNom.

Improved Product Development Model

G2 G3 G4 G5 G6CER

STP

Book

ing

Plan

Tech

nolo

gy

Road

map

s

PM

Gapsclosed, haveBASELINE

End ofSet-Based

IE IE IE IEBE IE

ProposalK-brief

ProjectK-brief

ProjectK-brief

ProjectK-brief

ProjectK-brief

ProjectK-brief

Proposalapproved

Gapsfound

& closingplanned

Feasible Solution Set

Feasibility to be confirmed

Alt. set 1Alt. set 2Alt. set 3Alt. set 4Alt. set 5

ValidateToolDetail

11

2012-08-27 21

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underlä6ar1förståelse1•  Underlä6ar11ledning1&1styrning1

Förslagstavla1

Visuell1planering1

Kompetensmatris1

2012-08-27 22

5. Set-based Design

Shrink the set of solutions to a point

%3%–%Make%sure%that%it%works%before%you%decide%

2%–%Chose%soluCons%at%the%intersecCon%of%possibiliCes%

1%–%Explore%the%design%space%

LOOK

ASK

MODEL

DISCUSS

ACT λ

§   §   §   §§   §Omöjligt    

(med  dagens  kunskap)