aluminium high pressure die casting foundry

Aluminium High Pressure Aluminium High Pressure Die Casting FoundryDie Casting Foundry

ManagementManagement

Béla MajorosBéla Majoros General Director General Director majoros@csabametal.humajoros@csabametal.hu

Zoltán Pintér Managing Director Zoltán Pintér Managing Director z.pinter@csabametal.huz.pinter@csabametal.hu

László Sisa Production Manager László Sisa Production Manager sisa@csabametal.husisa@csabametal.hu

Róbert Gréczi Quality Manager Róbert Gréczi Quality Manager robert.greczi@csabametal.hurobert.greczi@csabametal.hu

Lajos Dénes Financial manager Lajos Dénes Financial manager denes@csabametal.hudenes@csabametal.hu

Csaba Dobrocsi Technical Leader Csaba Dobrocsi Technical Leader dobrocsi@csabametal.hudobrocsi@csabametal.hu

Klára Szentesi Sales Leader Klára Szentesi Sales Leader k.szentesi@csabametal.huk.szentesi@csabametal.hu

Tünde Solymosi Sales Assistant Tünde Solymosi Sales Assistant s sotunde@csbametal.huotunde@csbametal.hu

Csaba Metál Rt.Csaba Metál Rt.

H-5600 Békéscsaba, Kerek 637.H-5600 Békéscsaba, Kerek 637.

HungaryHungary

Tel: +36 66 430-881Tel: +36 66 430-881

Fax: +36 66 430-863Fax: +36 66 430-863

E-mail: E-mail: csabametal@csabametal.hucsabametal@csabametal.hu

General InformationGeneral Information

Owner, Mr Bela Majoros has experience in the casting Owner, Mr Bela Majoros has experience in the casting industry – both gravity and high pressure die casting - for 25 industry – both gravity and high pressure die casting - for 25 years.years.

He started his first own private business in 1993. The He started his first own private business in 1993. The present company CSABA METÁL PLC was founded in 1999 present company CSABA METÁL PLC was founded in 1999 and owned by Bela Majoros. and owned by Bela Majoros.

The company manufactures wide range of aluminium high The company manufactures wide range of aluminium high pressure die casting products, which are delivered mainly to pressure die casting products, which are delivered mainly to the automotive industry.the automotive industry.

Plant is located in the south-eastern part of Hungary, close Plant is located in the south-eastern part of Hungary, close to the outer border of the European Union. to the outer border of the European Union.

We are a Tier 2 company to the following brandnames: Audi, We are a Tier 2 company to the following brandnames: Audi, BMW, Chrysler, Ford, Jaguar, Mercedes, Nissan, Renault, BMW, Chrysler, Ford, Jaguar, Mercedes, Nissan, Renault, Rover, Toyota, VolksWagen, Volvo. Rover, Toyota, VolksWagen, Volvo.

Our company is employing 240 workers in three shifts. Our company is employing 240 workers in three shifts. Last year our sales revenue reached EUR 9,12 Million EURO.Last year our sales revenue reached EUR 9,12 Million EURO. Csaba Metal PLC is a dynamically developing company.Csaba Metal PLC is a dynamically developing company.

Sales Turnover (HPDC Sales Turnover (HPDC parts)parts)

3,64

5,39

7,64

9,12

01

23

4

56

7

89

10

Y 2002 Y 2003 Y 2004 Y 2005

million euro

InvestmentInvestment

0,5

0,081

0,4

0,7

1

1,3

1,59

0

0,2

0,4

0,6

0,8

1

1,2

1,4

1,6

1999millionEUR

2000millionEUR

2001millionEUR

2002millionEUR

2003millionEUR

2004millionEUR

2005millionEUR

Main Customers (Y 2005)Main Customers (Y 2005)

20,3%11,6%

10,6%

9,5%

5,5%5,5% 5,4% 31,6% Continental

TevesAlpine

Other

Trelleborg

Linamar

Valeo

Hella

Gázgép

Main Products (Y 2005)Main Products (Y 2005)

25,55%

1,53%

8,64%

0,70%

2,45% 14,81%

4,09%

42,22%

parts for car'sbrake system

parts for car'sHIFI set

parts forgasarmatures

differentreflectors

engine parts

parts for officefurniture

shift handle

Other

Industry (Y 2005)Industry (Y 2005)

15,96%

84,04%

automotive

other

MainMain Automotive Automotive productsproducts

Surface treated Heat Sink

(Anodized)

Heat Sink Machined Heat Sink

(Finalized with M6 threads)

Heat SinkHeat Sink

Main automotive Main automotive products CONTINENTAL products CONTINENTAL TEVES AG.TEVES AG.

Assembled brake adapter (Screw pressed

in)

Brake adapter

ABS brake part (Finalized with M6

threads)

Brake adapter

Assembled brake adapter (Screw

pressed in)

Assembled brake adapter (Screw pressed

in)

Main automotive Main automotive products CONTINENTAL products CONTINENTAL TEVES AG.TEVES AG.

Machined parts (Machining with CNC lathes in-house) 18 different versions

Spacer

Machined parts (Machining with CNC lathes in-house) 18 different versions

Machined parts (Machining with CNC lathes in-house) 18 different versions

Main automotive Main automotive products TRELLEBORGproducts TRELLEBORG

Engine holder Engine holder Suspension parts

Engine holder Engine holder Engine holder

Main automotive Main automotive products HELLAproducts HELLA

Bulb holder

Reflector Reflector

Main furnitureMain furnitureproductsproducts

Table leg

Polished surface

„5 stars” chair leg

Polished surface

„5 stars” chair leg

Powder coated

Furniture products

Other Other productsproducts

Gas control patrs Transmission handleGas control patrs

Main customers in the Main customers in the local and the foreign local and the foreign marketsmarkets Trelleborg Automotive (UK, Germany, Spain)Trelleborg Automotive (UK, Germany, Spain) Continental Teves AG, Europe Continental Teves AG, Europe Continental Teves, USA, Mexico Continental Teves, USA, Mexico Steelcase Werndl AG, Germany Steelcase Werndl AG, Germany Frewa GmbH, Germany Frewa GmbH, Germany AS-Motor GmbH, Germany AS-Motor GmbH, Germany Alpine Electronics Ltd, Japan Alpine Electronics Ltd, Japan Hella GmbH, Austria Hella GmbH, Austria Rába Motor Kft, Hungary Rába Motor Kft, Hungary Gázgép Kft, Hungary Gázgép Kft, Hungary Vitra GmbH., GermanyVitra GmbH., Germany Phoenix-Mecano, Hungary Phoenix-Mecano, Hungary Valeo Switches & Detection SystemsValeo Switches & Detection Systems Linamar Hungary Ltd.Linamar Hungary Ltd.

Technologies – Die Technologies – Die castingcasting

Horizontal, cold chamber die casting machinesHorizontal, cold chamber die casting machines

DGK-1000

OL-950

OL-800

C-750

GDK-700

OL-560

Zetaquattro GDK-500

OL-380

OL-250

STP Presse

IDRA

IDRA

TRIULZI

WEINGARTEN

IDRA

WEINGARTEN (2 pcs)

IDRA

IDRA (2 pcs)

Vertical, cold chamber die casting Vertical, cold chamber die casting machinesmachines

IDRA OLV-250

Horizontal, process controlled moulding cellsHorizontal, process controlled moulding cells

IDRA

IDRA

IDRA

OL-1000

GDK-500

OLK-400

Technologies – Press Technologies – Press StampingStamping

Press stamping machines Press stamping machines (deburring)(deburring)

REIS, ITAL Presse (15 pcs)REIS, ITAL Presse (15 pcs)10 t , 15 t, 20 t, 30 t 10 t , 15 t, 20 t, 30 t

Technologies – Cleaning, Technologies – Cleaning, MachiningMachining

Abrasive wearing (3pcs)Abrasive wearing (3pcs) Drying (1pc)Drying (1pc) Shot blastingShot blasting

OTECO (1 pc), COGEIM (1 pc)OTECO (1 pc), COGEIM (1 pc) CNC latheCNC lathe

EMCO (3 pcs), NCT (1 pc), TAKAMAZ X10i with EMCO (3 pcs), NCT (1 pc), TAKAMAZ X10i with robot (2 pcs)robot (2 pcs)

Machining center Machining center

Brother TC R2A Brother TC R2A

MORI SEIKI SH JuniorMORI SEIKI SH Junior

Measurement and Measurement and control equipmentscontrol equipments

Dimension controlDimension control

Mitutoyo C544 CNC CMMMitutoyo C544 CNC CMM(With attached statistical program(With attached statistical programand 3D topography)and 3D topography)

Mitutoyo surface finish testerMitutoyo surface finish tester

Material controlMaterial control ARL-3580B spectroscope ARL-3580B spectroscope

Porosity checkingPorosity checking

Industrial X-ray RTG-MU-15 YXLONIndustrial X-ray RTG-MU-15 YXLON

Contour checkingContour checking

MAHR CV200 ContourographMAHR CV200 Contourograph

Evolution of Quality Evolution of Quality Control systemControl system 2000 ISO 9002:1994 system implementation, succesful 2000 ISO 9002:1994 system implementation, succesful

certificationcertification

2002 QS 9000 implementation, succesful certification 2002 QS 9000 implementation, succesful certification

2003 ISO 9001:2000 implementation, succesful certification2003 ISO 9001:2000 implementation, succesful certification

2004 ISO/TS 16949:20022004 ISO/TS 16949:2002

2004 ISO 140012004 ISO 14001

2004 ISO 140012004 ISO 14001

Certifications of Quality Certifications of Quality and Enviromental and Enviromental Management SystemsManagement Systems

Investments in 2005Investments in 2005

500 T moulding cell 500 T moulding cell startup: week 36/2005startup: week 36/2005IDRA GDK500 process IDRA GDK500 process controlled moulding machinecontrolled moulding machineSpecma/ABB IRB 2400 F/10 Specma/ABB IRB 2400 F/10 robotrobotStotek/Dosotherm 1200 Stotek/Dosotherm 1200 furnace and trimming pressfurnace and trimming press

1000 T moulding cell 1000 T moulding cell startup: week 40/2005startup: week 40/2005IDRA OLK 1002 process IDRA OLK 1002 process controlled moulding machinecontrolled moulding machineSpecma/ABB IRB 4400 F/45 Specma/ABB IRB 4400 F/45 robotrobotStotek/Dosotherm 1200 Stotek/Dosotherm 1200 furnace and trimming pressfurnace and trimming press

400 T moulding cell 400 T moulding cell startup: week 40/2005startup: week 40/2005IDRA OLK 400 process IDRA OLK 400 process controlled moulding machinecontrolled moulding machineSpecma/ABB IRB 2400 F/10 Specma/ABB IRB 2400 F/10 robotrobotStotek/Dosotherm 1200 Stotek/Dosotherm 1200 furnace and trimming pressfurnace and trimming press