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Analytical Separations for Rare Earth Elements and Impurities in Rare Earth

Concentrates

Dan McAlister and Phil Horwitz

Eichrom Technologies and PG Research Foundation

Utilizing combinations of co-precipitation, solvent extraction and chromatography to design efficient analytical and preparative

scale separations Dan McAlister and Phil Horwitz

Eichrom Technologies and PG Research Foundation

Application of EXC to Large Scale Separations

High cost of resins High Value Products

Limitation Consequence(s)

Resin Stability

Analytical Applications

Application of EXC to Large Scale Separations

Low Capacity High Value Products

Limitation Consequence(s)

Scavenge trace elements from large stream

Add value to existing stream

Enable better analytical results

Rare Earths?

Eu

Tb

Production

http://geology.com/articles/rare-earth-elements/

Metal $/kg Uses

La 15 Batteries (10 kg La in a Prius)

Ce 15 Catalytic Converter, Polishing

Pr 105 Alloys, Arc Lights, Welding Glasses

Nd 98 Magnets, Lasers

Sm 40 Magnets

Eu 4000 Phosphor (TV, CFLS)

Gd 210 Phosphor, Neutron Capture

Tb 2100 Phosphor, Alloys

Dy 1100 Lasers, Lighting

Ho 1000 Lasers, Magnets

Er 275 Lasers, Glass Colorant

Tm 4600-13000 Lasers, Portable XRay Sources

Yb 1000 Atomic Clocks, Stress Gauges

Lu 10000 Few (Catalyst)

Y 68 Phosphors, Synthetic Garnets

Sc 15000 Alloys, Lamps, Dental Lasers

Au 45000

DOE Critical Materials for Clean Energy

US DOE Critical Materials Strategy, December 2011.

C&E News, May 30, 2011 Volume 89, Number 22 p. 9 DOI:10.1021/CEN060211130455

Monozite monazite-Ce (Ce, La, Pr, Nd, Th, Y)PO4 monazite-Nd (Nd, La, Ce, Pr)PO4 monazite-La (La, Ce, Nd, Pr)PO4 monazite-Sm (Sm, Gd, Ce, Th)PO4

precipitates

Solvent Extraction

Ce(IV)

Eu(II)

Yb(II)

Sm(II)

56 58 60 62 64 66 68 70 7210

-3

10-2

10-1

100

101

102

103

104

105

106

107

108

LN

LN2

LN3

Pm

LuYb

Tm

ErHo

Dy

Tb

Gd

Eu

Sm

NdPrCe

k' R

elat

ive

to L

a on L

N2 =

1

Z

La

PO

OH

O

O

PO

OH

O

PO

OH

NR

R O

O O

N R

R

56 58 60 62 64 66 68 70 7210

-1

100

101

102

103

104

105

Ac

Ac

Pm

Pm

Lu

Lu

Yb

Yb

Tm

Tm

Er

ErHo

Ho

Dy

Dy

Tb

Tb

Gd

Gd

Y

YEu

Eu

Sm

Sm

Nd

Nd

Pr

Pr

Ce

Ce

La

0.05 M HNO3

0.50 M HNO3

TODGA

k'

Z

La

0 5 10 15 20 25 30 35

10-4

10-3

10-2

10-1

100

101

102

103

Bed Volume = 19.4 mL

Bed Height = 20.4 cm

Column Diameter = 1.1 cm

Flow Rate = 5.0 mL/min

= 5.3 mL/cm2/min

= 3.9 min/Bed Volume

= 2.2

25-53 m

Lu(III), 0.5 mg

Yb(III), 5 mg

Eluant

1.5 M

HNO3

Load

0.10 M

HNO3

ppm

/mL

Bed Volumes

Lu/Yb Separation on LN2 Resin, 50oC, 5 mg Yb

0 5 10 15 20 25 30 35

10-4

10-3

10-2

10-1

100

101

102

103

Bed Volume = 19.0 mL

Bed Height = 20.0 cm

Column Diameter = 1.1 cm

Flow Rate = 5.0 mL/min

= 5.3 mL/cm2/min

= 3.8 min/Bed Volume

= 3.4

25-53 m

Lu(III), 0.5 mg

Yb(III), 25 mg

Eluant

1.5 M

HNO3

Load

0.10 M

HNO3

ppm

/mL

Bed Volumes

Lu/Yb Separation on LN2 Resin, 50oC, 25 mg Yb

0.1 110

-1

100

101

102

103

104

0.70.40.2

Cf/Cm ~24

Cm/Am ~1.2

Am-241

Cm-244

Cf-252

50-100 m, 21(1)oC, 1 hr equil.

k' on LN Resin vs HNO3

k'

[HNO3], M

244Cm (xn, b-) 252Cf 252Cf 248Cm

10-1

100

101

100

101

102

103

104

105

106

Cf(III)

Am(III)

50-100 m, 1 h contact time, 22(1)oC

k' on TODGA Resin vs. HCl

k'

[HCl], M

Cm(III)

10-1

100

101

101

102

103

104

105

106

Cf(III)

Am(III)

50-100 m, 1 h contact time, 22(1)oC

k' on TODGA Resin vs. HNO3

k'

[HNO3], M

Cm(III)

0 50 100 150 200 250

101

102

103

104

105

106

252Cf

peak = 101mL

width = 34

cp

m/m

L

mL

241Am

peak = 9.6 mL

width = 3.0

Elution of Am and Cf on DGA Resin5 mL BV, 1.0 x 6.5 cm, 25-50 m, 21(1)

oC, 3mL/min

1M HCl

0 2 4 6 8 10 12 14 16 18 20

0

20

40

60

80

100

% C

f-2

52

mL

TODGA, 0.1M HCl

TODGA, 0.25M HCl

TODGA, 0.5M HCl

TODGA, 0.1M Biox.

TEHDGA, 0.5M HCl

Stripping Cf-252 from 2mL Cartridges of DGA Resins

50-100m, 21(1)oC, 2mL/min

Displacement Chromatography

Cerium Removal

10-3

10-2

10-1

10-1

100

101

102

103

104

k' Ce-139 on UTEVA-3 vs NaBrO3

0.75M

Y/Yb(NO3)3

Adjusted to

with HNO3

k'-C

e

[NaBrO3], M

100-150 m, 21(1)oC, 1h

1.0M HNO3

1.5 M HNO3

2.0 M HNO3

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.010

0

101

102

103

104

105

Dw Fe-55 from YCl3/Rare Earth Feed

1x8

WBEC

Dw

-Fe

[HCl], M

TEVA

HCl concentration achieved

by adding 12M HCl to YCl3

Rare Earth feed solution

2h, 21(1)oC, 30-60 mesh

Iron Removal

Iron Removal

10-1

100

101

10-1

100

101

102

103

104

105

Dw Ni, Ca, Mg,

Na, K, Al <1

Co

Cu

Bi

In

Ga

Fe(III)

Pb

Zn

Dw on TEVA from HCl

Dw

[HCl], M

2h, 21(1)oC, 30-60 mesh

Cd

Heavy Lanthanide Separations

1E-3 0.01 0.11

10

100

1000

NdPr

Ce

Y-90 as Heavy Ln analog

k'-Y

[HCl], M

k' Y-90 on LN2 from 1M LnCl3 vs HCl

50-100 m, 21(1)oC, 2h

1.0 M LnCl3

La

Sc Separations (analysis)

10-1

100

101

10-1

100

101

102

103

104

105

Sc

Yb

Y

Eu

La

k'

[HCl], M

UTEVA-3

10-1

100

101

10-1

100

101

102

103

104

105

k'

[HNO3], M

UTEVA-3

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