angle heads

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Tooling Systems for Machining Centers

Angle Heads

Angle Head | Product Overview

Standard

Semi-Standard

Special Solutions

Angle Head AssemblyAngle Heads and Spindles:

Design and Size According to the Application. The Output Spindle is Standard with DIN 6499 (ER-System) or BENZ Solidfix® Interface. Other Spindle Configurations by Request.

Torque Arm:

Fixed on the Angle Head.

Built Standard to 65 mm, 80 mm & 110 mm Spindle Centerlines. Custom Quoted According to Your Machine Specifications. Detailed Machine Specifications are Necessary (Drawings).

Interface to Machine Spindle:

All Standard Systems (CAT, HSK, SK, BT ...) Available.

X-Line Technology

Advantages:• Excellent Operation – Crown Gear, Long Tool Life

• Extreme Rigidity – Higher Accuracy

• Lubrication Tolerance

• Optimized Gear Ratio of the Spindle

• Characteristic Line – High Cutting Performance

• Low Weight – Automatic Tool Change

X-Line Gear ConceptHigher Performance > Higher Efficiency and Productivity

X-Line Technology

Crown Gear

• Reduction of the Output Spindle Projection

• Integration of Larger ER Collet

• Low Interference Body Contour

• Higher RPM

• Bearing Alignment in the Clamping Range of the Tool

X-Line Technology | Advantages

X-Line TechnologyConventional

Models

Torque

Revolutions

Smoothness

Weight

Noise / Interference

Development of Heat

X-Line

Models

Angle Head | DesignAngle Head 90°, One Output - Type WSX

External Coolant Option Only

Angle Head 90°, Two Output – Type WZX

External Coolant Option Only

With External Coolant (No Internal Coolant)

Angle Head 90° Offset - Type WWX

Angle Head 90° Offset – Type WWX

With External and Internal Coolant

Angle Head 90°, Offset Narrow - Type WGX

External Coolant Only

Angle Head 0-90° Adjustable - Type WDX

Application• General Manufacturing

to Light Production • Applications That Need

to Change Angles Frequently

Angular Adjustment Scale

Worm Gear Adjustment of Angles on Back Side of Angle Head for Easier, Faster Adjustments.

Angle Head 0-90° Adjustable - Type WDX

Angle Head with Fixed Angle - Type WFX

Application • Light to Heavy Production• Applications That Need Rigidity• Fixed Angle Can Not be Knocked

Out of Position

For an Angle Head Quote, Send:• A Copy of the Print• Type of Machine • Part to Be Fixtured

This Ensures Benz Quotes the Correct Angle.

Angle Head | Duty Cycle BENZ Angle Heads Have a One (1) Year Warranty and are Expected to Last 3-5 Years Average Life.

1. Planned Use, 1 Shift Operation, 1,000 Hours Per Year

2. Maintain 10 Minute or Less Duty Cycle with 6 – 10 Minutes Rest. MQL Applications Have Lower Duty Cycle of 6 Minutes with 4 Minutes Rest.

3. Right Angle Head is Never Used Above Maximum RPM (Refer to Catalog).

4. Right Angle Head Should Never be Used Above Torque (NM) Specifications (Refer to Catalog) (Pay Attention to Tool Type, Dull Tools and Material Specifications as These Specifications / Conditions Will Affect the Torque Requirement).

5. Right Angle Head is Intended to be Used in Drilling and Light to Medium Milling Applications. Heavy Milling Applications Require a 3-Point Torque Arm to Supply Additional Rigidity Between the Torque Arm and Spindle Adapter.

6. For Heavy Usage Applications, Right Angle Heads Should be Sent to BENZ Inc. Annually for Inspection and Maintenance. For Standard Usage Applications, the Right Angle Head Should be Sent to BENZ Inc. Every 1 ½ - 2 Years for Inspection and Maintenance.

If the Right Angle Head Usage Exceeds Any of the Above Factors / Specifications, Life Expectancy Will be Greatly Reduced and Should be Sent for Inspection / Maintenance Sooner.

What is Average Life? Here are the Key Factors:

Drive – Machine Spindle Adapter

CAT BT

038 CAT 40 without IC, metric thread 143 BT 30207 CAT 40 with IC via jacket, metric thread 464 BT 30 without slots467 CAT 40 with IC through spindle, metric thread 067 BT 35377 CAT 40 without IC, UNC thread 039 BT 40 without IC378 CAT 40 with IC through spindle, UNC thread 339 BT 40 with IC425 CAT 40 with IC via jacket, UNC thread 011 BT 50 without IC490 CAT 40 Big Plus with/without coolant - specify 491 CAT 50 Big Plus with/without coolant - specify 341 BT 50 with IC via jacketA42 CAT 50 without IC, metric thread 466 BT 50 with IC through spindle205 CAT 50 with IC via jacket, metric thread427 CAT 50 with IC through spindle, metric thread107 CAT 50 without IC, UNC thread354 CAT 50 with IC through spindle, UNC thread SK 428 CAT 50 with IC via jacket, UNC thread

090 SK 30 DIN 69871HSK 140 SK 40 DIN 2080

040 SK 40 without IC DIN 69871709 HSK 40 A with and without IC 240 SK 40 with IC DIN 69871710 HSK 50 A with and without IC 024 SK 45 DIN 69871711 HSK 63 A with IC 042 SK50 without IC DIN 69871771 HSK 63 A without IC 242 SK 50 with IC DIN 69871712 HSK 80 A with IC 140 SK 50 DIN 2080770 HSK 80 A without IC713 HSK 100 A with IC NMTB 772 HSK 100 A without IC 714 HSK 125 A without IC 461 NMTB 40715 HSK 160 A without IC 460 NMTB 50

Drive Examples

MAS BT

KM™ BENZ CAPTO™

Drive Examples

Torque Arm | Standard

Standard Torque Arm 040W00205B0

Radius 65 mm, is Paired with Universal Stop Block

Torque Arm | Special Application

Customized Torque Arms with 3-Point Brace Support. Brace Support for Heavy Applications.

For Machine Specific Connection, the Torque Arm will be Produced with Detailed Spindle Drawings Supplied by the Customer or Machine Manufacturer.

Custom Stop Blocks are Optional and Quoted Once we Have the Detailed Spindle Drawing.

Torque Arm - Options

Customized Torque Arms with 3- Point Support, for Machine

Specific Connection to Provide Added Rigidity.

Customized Torque Arms with Flange Mount, for Machine

Specific Connection to Provide Added Rigidity.

ER Collet Systems - Standard Weldon or Whistle Notch Combination - Optional

SK / BT / CAT Interface Optional

Face Mill Adaptor

Standard Output Spindle - Options

Spindles | Tool Holding

Modular Quick Change

Advantages• Stability• Flexibility• Economic Efficiency• Repeatability• Fast Replacement of

Worn Tools

BENZ Solidfix ®

BENZ CAPTO™

Precision: 0.015 mm

Spindle - Adapter

Spindles | BENZ Solidfix®

Less than 15 Second Tool Replacement

Full Face Contact

90° Rotation Bayonet Lock

Self-Centering by Taper Contact

Advantages• Very Compact• Highest Precision• High System Rigidity• Very User-Friendly• High Flexibility• One Hand Operation• Operator Safe

Spindle | BENZ Solidfix® - Adapter

(1) BENZ Solidfix® Angle Head Can Replace Up to (4) ER Collet Angle Heads

• Weldon for Parallel Shanks DIN 1835B• Whistle-Notch for Parallel Shanks DIN 1835 E• Shrink Fit Chucks• Softsynchro® with IC• Collet Chucks 8° Type ER• Milling Machine Arbors with IC• Closing Plug• Test Arbors• Boring Bar Blanks

Spindle | BENZ CAPTO™

(1) BENZ CAPTO™ Angle Head Can Replace Up to (4) ER Collet Angle Heads

• Weldon for Parallel Shanks DIN 1835B• Whistle-Notch for Parallel Shanks DIN 1835 E• Shrink Fit Chucks• Softsynchro® with IC• Collet Chucks 8° Type ER• Milling Machine Arbors with IC• Closing Plug• Test Arbors• Boring Bar Blanks

Inquiry FormImportant Information Needed on Every Request:

Advantages

• Drilling

• Milling

• Thread Cutting

• Miscellaneous

Material

• Is a 3D-Model of the Part Available to Find Interference Contours?

Choice of Angle Head, High Speed Spindle, Multi-Spindle Head

• Type

• Tool Spindle Design

• IC / without Internal Coolant

• Direction of Application

Inquiry FormImportant Information Needed on Every Request:

Machine

• Manufacturer

• Type of Machine

• Spindle RPM

• Taper

• Machine Connection Data if Necessary

• Max. Allowed Weight and Size of the Tool Changer

Application Terms

•Interrupted Cut, Heavy-Duty Cutting

•Dry Running

•Continuous Duty Required

•Max. Required Revolution

•Max. Required Ratio

Numerical Code

Is Always in Connection to Each Other

Design / Model

Machine-Adaption

Spindle

Length

Code: 711 WWX 002 05 E5A – 125

Application Example 1 (1)

• Machine (Vertical) without Internal Coolant and without Automatic Tool Change

• Tool Holder HSK 63 A

• Stop Block Already at the Machine

• No Mass Production

• Cheap Solution

Previously Discussed

• 771 for HSK 63 A without Internal Coolant

• WSX is a Versatile Solution

• 002 Nr. for the DMS of Present Angle Head

• 05 Size with 30 Nm for Cutting of M8 is Sufficient

• E5A ER25 Collet Chuck

• -135 the Length is Enough Because the Spindle via DMS is Enough

• 771WSX00205E5A-135

Solution Suggestion

Angle Head771WSX00205E5A-135

• Machine: Internal Coolant and Auto Tool Change

• Tool Holder HSK 100 A

• Stop Block with Brace Support Exists Already on the Machine

• Small Series

Previously Discussed

• Milling Groove Width of 12

• Hint: Components can Change in a Groove Width of 16 and 18. The Drill Ø is in Comparison Higher.The Strength of 90 mm Stays.

Approach and Solution Suggestion• Is There Already a Head from BENZ on the Machine and if Yes, What Kind of Description

(Drawing Number) is on the Head?

• If No BENZ Head is Used, we Will Need a Drawing of the Machine Spindle with the View and Dimensions of the Stop Block and the Allowed Weight.

• If No BENZ Angle Head in Use, but the Customer Gives us the Required Drawings.

• The Drawing Shows a Permitted Interference Circle of Ø 185 mm by Free Space and a Permitted Change Weight of 12 kg.

Suggestion Solution• 713 for HSK 100 A with Internal Coolant, However Output Above Nozzle to the Tool (Drill Ø115)

• WWX Narrow and Good for Milling

• 125 Drawings of the Customer are Correct in Comparison to the BENZ Drawings (if There are no Drawings, it Will be Allocated a Continous Nr. and a New DMS Will be Designed)

• 07 Size with 70 Nm for Milling with Ø12-Ø18 mm is Enough

• E6A Customer is with Collet More Flexible, BMS is Too Big, Weldon or Whistle Notch Depend on Ø

• -155 the Length is Sufficient for an Application up to 90 mm

IC-DüseBrace support

Angle Head713WWX12507E6A-155

Application Example - MAG

Application – Boring Mill Flange Mount

Application – Adjustable Head

Application Example - GROß

Contact Us Directly For Questions

Rapid Turnaround to Minimize Downtime• BENZ Inc.’s Standard Repair Service

Turnaround is Two Weeks

• Choose Expedite Service to Replace

Worn or Damaged Tools within 72 hours

• Preventive Maintenance Program is

Available to Minimize Unscheduled Downtime

• One-Year Warranty on all Repairs

BENZ Inc. 704.529.5300

www.benztooling.com

8325 J Arrowridge Blvd.

Charlotte, NC 28273

For More Information Regarding BENZ Angle Heads,

Call 704-529-5300

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