auto component industry in india: enhancing the capabilities of the industry
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Auto Component Industry in India: Enhancing the Capabilities of the
Industry
Presentation by:
Mr. Amit MukherjeeDy. Executive Director
17th October, 2013
About ACMA
• Established in 1959
• Apex body of Auto Component Industry in India
• Over 700+ members from the Organized sector
• Represents 85% of the Industry by turnover
• Represented on all Government and Industry bodies –
Strategic to the Auto Sector
• Offices across all Regions in the Country
• An ISO 9001-2008 Institution
ACMA – Excellence in Service Delivery
• India: A Vibrant Economy
• Automotive Industry in India
• Auto Component Industry in India
• Cluster Initiatives
• Policy Environment
3
Agenda
1. Largest Democracy – 1.2 billion people, Growing Middle Class
2. 4th largest GDP (PPP) and 10th largest GDP (Nominal, USD 1.8 trillion)
3. One of the fastest growing economies - Estimates for 2013-14: ~ 5%
• India’s average GDP growth rate: 8.4% over past 5 years
• Expected to outpace China in the next decade
4. 3rd Largest Investor base in the World
5. Robust Legal and Banking Infrastructure
6. Demographics Advantage – Youth driven economy
7. Suburbanization & Rural to Urban Migration – 140 million by 2020; 700 million by 2050
8. 2nd largest pool of Certified Professionals and highest number of Qualified Engineers in the world
9. Investment in Infrastructure
4
India: A Vibrant Economy
Automotive Clusters in India
West
Hindustan MotorsTata Motors
North
Significant Manufacturing base of OEMs – Indian & Global
Ashok Leyland BMWCaterpillarDaimlerFordHindustan MotorsHyundaiNissan
RenaultRoyal EnfieldSame DeutzTAFETata MotorsToyota KirloskarTVS Volvo Buses
East
South
EicherEscortsHero Moto CorpHonda MotorcycleHonda SIELCars ICMLJCB
Maruti SuzukiNew HollandMahindraSuzuki MotorcyclesSwaraj MazdaTata MotorsYamaha
Bajaj AutoFiatForce MotorsGMJohn DeereMahindraMan Force
Mercedes BenzPSASkodaTata HitachiTata MotorsVolkswagenVolvo Eicher
(Illustrative List)
*New Hub: Sanand Tata Motors, Maruti, Ford India,
5
1,838 2,357
2,987 3,146 3234
5100
10,000
-
2,500
5,000
7,500
10,000
2008-09 2009-10 2010-11 2011-12 2012-13 2015-16 2020-21
(’000 units)
CAGR 2008-12: 14%
CAGR 2012-21: 13%**
Passenger Vehicles Production
*
(* Estimates)Figures for financial year – April to March
Source: SIAM
6
417 568753
929 832
1420
2350
0
2500
2008-09 2009-10 2010-11 2011-12 2012-13 2015-16 2020-21
891711132
1417616330 16561
20974
30231
0
35000
2008-09 2009-10 2010-11 2011-12 2012-13 2015-16 2020-21
Figures for financial year – April to March
( ’000 units)Commercial Vehicles
(* Estimates)
7
Tractors( ’000 units)
CAGR 2011-21: 5%*
Two & Three Wheelers
(In ’000 units)
Commercial Vehicles include:• Small Commercial Vehicles (SCV) < 1 ton• Light Commercial Vehicles (LCV) > 1 ton but < 7.5 tons
• Medium Commercial Vehicles (MCV) > 7.5 tons but <16 tons• Heavy Commercial Vehicles (HCV) > 16 tons
40 48 54
100
180
0
200
2009-10 2010-11 2011-12 2015-16 2020-21
Construction Vehicles( ’000 units)
CAGR 2011-21: 14%*
CAGR 2008-12: 22% CAGR 2012-21: 11%*
CAGR 2008-12: 16% CAGR 2012-21: 7%*
420545
640 641710
1,000
0
200
400
600
800
1000
1200
2009-10 2010-11 2011-12 2012-13 2015-16 2020-21
Other Vehicles Production
Source: SIAM7
8
Auto Component Industry Profile - Turnover
Comprehensive Product Range
US
D b
illio
n
27.2 24.1 30.841.3 42.2 39.7
66
115
0
30
60
90
120
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2015-16 2020-21
(* Estimates)
* CAGR – 15%
Figures for financial year – April to March
*
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2015-16 2020-210
5
10
15
20
25
30
35
40
4.5 5.1 4.26.6
8.8 9.712
30
7.1 8.2 810.9
13.8 13.7
19
35
Export Imports
*
*
**
Auto Component Industry Profile – Exports & ImportsU
SD
bill
ion
Export Destinations
OEM/Tier 1 account for 80%; Aftermarket for 20%
(* Estimates)Figures for financial year – April to March
Export CAGR – 17% Import CAGR – 14%
Sources of Imports
Asia; 24.3%
Europe, 35.6%
North America;
24.0%
Latin America and the Carib-bean, 6.6%
Oceania; 0.9% Africa, 8.6%
Asia; 58.65%
Europe ; 32.48%
North America; 7.16%
Latin America and the Car-ibbean; 1.17%
Oceania; 0.18% Africa; 0.36%
Indian Suppliers’ Focus – Global Best Practices
Industry fast embracing modernshop-floor practices: 5-S; 7-W Kaizen TQM TPM 6 Sigma Lean Manufacturing
Deming Award - 12
Japan Quality Medal - 2 JIPM - 3Shingo Silver
Medallion - 1TPM Award
- 15
Largest no. of Deming Award winning companies outside Japan
Focus on Quality
Enhancing Competitiveness : Process Capabilities
ACT is a division of ACMA, called “ACMA Centre for Technology”. ACT focuses on
providing technical services to ACMA members as well as improving capabilities of
the Industry by organizing cluster programs on pan-India basis
- ACT SME Cluster - ACT UNIDO Partnership Program - ACT SME Advance Cluster
- ACT Foundation Cluster - ACT Advance Cluster - ACT Engineering Excellence Cluster
ACT Clusters for company level engagement
Roadmap for ACT Foundation Cluster
Industry focus - Integrated Development & Manufacturing
Leadership position in the Automotive World
Manufacturing
Vehicles and components manufactured in India are increasingly meeting global standards of Quality, Reliability and Durability
Product & Process Development
However, today there is limited end-to-end product development and process engineering capability across the supply chain
Innovation
Significant work needs to be done in this area to improve India’s innovation quotient
Cost and quality (strong foundation)
Enhancing Competitiveness: Product and Process Capabilities
14
• Engaging with Global T2/ T3 suppliers for joint development , collaboration and partnership National Manufacturing Competitiveness Program
• Partnering with Global institute like Fraunhofer, MIT and others for join development and product innovation as well as working with local institutes
• Companies are setting up their Global footprint by leveraging Merger and Acquisition.
Favorable Policy Regime
Auto Policy 2002 and Auto Mission Plan 2006-16 – framework for Automotive Manufacturing in India
• Manufacturing and Imports Free from Licensing and Approvals
• WTO compliant policies (no import restrictions and reduced tariff levels)
• Robust Legal system and stable Foreign Exchange regime
• Joined UN-ECE WP 29 for Global Standard in Technology
• Increased budgets for R&D activities
• 100% FDI permitted without prior Govt. approval
Robust Indian Automotive
Industry
Government support / assistance for Small Enterprises
16
• National Manufacturing Competitiveness Program
• Design Clinic Scheme for design expertise for Manufacuring
• Competitiveness Improvement -Lean Manufacturing / Cluster Development Program
• Setting up Common facililites like Tool Room , Training centers at diferent auto component clusters
• Purchase Preference Policy
• Participation in overseas events/ Trade shows
• Skill Development
India’s automotive R&D testing infrastructure: National Level NATRIP Centres
Vehicle Research & Development Establishment (VRDE), Ahmednagar
• Research, design, development & testing of vehicles
• Centre of excellence (CoE) for photometry, electromagnetic compatibility & test tracks
Indore: National Automotive Test Tracks (NATRAX)
• Complete testing facilities for all vehicle categories
• CoE for vehicle dynamics & development
Automotive Research Association of India (ARAI), Pune
• Service for all vehicle categories• CoE for power-train development & material
Chennai Centre, Tamil Nadu
• Complete homologation service for all vehicle categories
• CoE for infotronics, EMC & passive safety
Rae Bareilly Centre • Services to agri-tractors, off-road vehicles & a driver training centre
• CoE for accident data analysis
International Centre for Automotive Technology (iCAT), Manesar
• Services to all vehicle categories• CoE for component development, noise
vibration & harshness (NVH) testing
Silchar Centre, Assam
• Research, design, development & testing of vehicles
• CoE for photometry, electromagnetic compatibility (EMC) & test tracks
Collection &Dissemination of
Information
QualityEnhancement
TechnologyUp-gradation
Promotes IndianAutomotive Component Industry
Vital Catalyst for Industrial Development
Trade Promotion
ACMA as an Association and its initiatives
PRAGATI MAIDAN NEW DELHI
6th – 9th February 2014
INDIA EXPO MARTGREATER NOIDA, UP
7th – 11th February 2014
Auto Expo 2014
We look forward to Welcoming you!
ACMAThe Capital Court, 6th Floor, Olof Palme Marg, Munirka, New Delhi – 110 067
Tel: 011-26160315, Fax: 011-26160317E-mail: acma@acma.in, Website: www.acma.in
Thank You
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