bodycote silao may.2009
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Bodycote Thermal Processing de MexicoBodycote Thermal Processing de Mexico
Silao, Gto.Silao, Gto.
Rev May 2009
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Who is Bodycote?Who is Bodycote?
Bodycote plc is a Publicly Traded Company. (Symbol: BOY)
2007 Sales Approaching $1B US
Core Competencies Include Metallurgical Services (heat treat, brazing and HIP)
10,000 Colleagues
Over 200 Locations in 36 Countries
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Asia:
China: 1 plant
India: 3 plants
Americas :
Canada: 2 plants
US: 44 plants
Mexico: 1 plant
SA: 6 plants
International Locations Heat TreatmentsInternational Locations Heat TreatmentsInternational Locations Heat TreatmentsInternational Locations Heat Treatments
AMERICASAMERICAS ASIAASIAEUROPEEUROPE
Europe :
UK: 25 plants
Germany: 18 plants
Netherlands: 5 plants
Austria: 2 plants
Switzerland: 2 plants
Italy: 4 plants
Liechtenstein: 1 plant
Czech: 6 plants
Poland: 5 plants
Romania: 1 plant
Hungary: 1 plant
France: 32 plants
Belgium: 3 plants
Sweden: 13 plants
Finland: 6 plants
Denmark: 2 plants
Turkey: 6 plants
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Silao GreenfieldLocation: Silao, Mexico
Greenfield, SOP Nov 2007
8,000 sq meters
(1) one, (6) six cell LPC systems w/ HPGQ –expandable to (12) twelve
(+ 20 Bar N2 Quench)
(2) Two Batch 36”X48”x36”(914 x 1220 x 914 mm) Sealed Quench Furnaces
(3) Three Shot Peening / Blasting Machines
Bodycote Thermal Processing de Mexico
Silao, GTO, Mexico
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What can we do?
Gears & ShaftsGears & ShaftsGears & ShaftsGears & ShaftsCarburizing
Ferritic NitrocarburizingInduction Harden
Torque ConverterTorque ConverterTorque ConverterTorque ConverterCarbonitriding
Ferritic NitrocarburizingNeutral HardenPress Temper
Stamping VariousStamping VariousStamping VariousStamping VariousCarburizing
Ferritic NitrocarburizingNeutral Harden
Rear Axle Ring & PinionRear Axle Ring & PinionRear Axle Ring & PinionRear Axle Ring & PinionVacuum Carburizing
TransmissionsTransmissionsTransmissionsTransmissionsVacuum Carburizing
Shot PeeningCarbonitriding
Drive ShaftDrive ShaftDrive ShaftDrive ShaftCarburizing
Electron Beam WeldingInduction Harden
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Our Capabilities at the Silao Our Capabilities at the Silao
LocationLocation
Gas Carburizing
Carbonitriding
Ferritic Nitrocarburizing
Neutral hardening
Normalizing
Annealing
Atmosphere Line
Low Pressure Carburizing
Vacuum Harden (Tool Steels)
Stainless Steel Annealing(*)
Vacuum Line
Lindure
AISI 316L AISI 316L
Vacuum Vacuum
AnnealingAnnealing
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Our Capabilities at the Silao Our Capabilities at the Silao
LocationLocation
Shot Peening
Shot Blast
Glass Bead
Shot Peening Line
Lindure
Press Temper
Normally used for thin quench parts by controlling:
Time
Temperature
Pressing
BEFORE AFTER
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Low Pressure CarburizingLow Pressure Carburizing
Carburizing cells are capable of 1000C and can process load sizes of 23.5” W x 26” T x 40”deep.
The quench cell is capable of 20 bar gas quench with variable speed fan control
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Atmosphere Batch Furnace LineAtmosphere Batch Furnace Line
2 Furnaces processing…CarburizingCarbonitridingFerritic NitrocarburizingNeutral hardeningTop cool
Carburizing chamber are capable of 960oC and can process load sizes of 900 x 1,200 x 900 mm and 1,500 Kg.
Hot Oil (250F) quench with variable speed fan control
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Shot PeeningShot Peening
Shot Peening
Cut Wire
Glass
Shot Blast
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Metallurgical LabMetallurgical Lab
Sample Preparation
Full automatic polishing system
Hardness Testing
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Metallurgical LabMetallurgical Lab
Microhardness Testing
Hardness Profile
0
100
200
300
400
500
600
700
800
0.0 0.1 0.2 0.3d mm
Hv
SAMPLE 1 (A) SAMPLE 1 (B) SAMPLE 2 (A)
SAMPLE 2 (B) SAMPLE 3 (A) SAMPLE 3 (B)
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Metallurgical LabMetallurgical Lab
Metallography & Image Analysis
Ferritic Nitrocarburizing: HSLA 050 XLF steel
0.015 mm Compound layer (white layer)
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Help Us Quote Your Work
We need…
Volumes
Sizes and Weights of Parts (Part Prints)
Heat Treat/Peening Specifications
Material Chemistry
Description of fluids on parts as shipped to Bodycote
Special Dimensional Requirements
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Bodycote Thermal Processing de MexicoAutomotive and Commercial Heat Treatment division
North America and Asia
Thank You!Thank You!
Av. Olmo No 100,Parque Industrial y de Negocios Las Colinas,
C.P. 36270, Silao, Gto. MexicoE-mail: sales.mexico@bodycote.com
francisco.granados@bodycote.com
genaro.salinas@bodycote.com
Phone: 011 52 472 103 5500Web: www.bodycote.com
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