boost operational efficiency with new oee software
Post on 23-Jan-2018
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Today’s Agenda
• Introduction to Inductive Automation
• Introduction to Sepasoft
• OEE Downtime 2.0 Module
• Demo
• Q&A
About Inductive Automation
• Founded in 2003
• HMI, SCADA, MES, and IIoT software
• Installed in 100+ countries
• Over 1,500 integrators
• Used by 48% of Fortune 100 companies
Learn more at: inductiveautomation.com/about
One Universal Platform for SCADA, MES & IIoT:
• Unlimited licensing model
• Cross-platform compatibility
• Based on IT-standard technologies
• Scalable server-client architecture
• Web-managed
• Web-launched on desktop or mobile
• Modular configurability
• Rapid development and deployment
The Ignition Industrial Application Platform
About Sepasoft
Sepasoft is a strategic third-party module
partner of Inductive Automation, which
develops and supports the Sepasoft MES
Modules for the Ignition platform.
About Sepasoft
• Incorporated in 2003
• 600+ MES implementations worldwide
• 200+ companies using Sepasoft
software
• 27 MES-Certified System Integrator
companies
About Sepasoft
Sepasoft provides:
• MES solutions for automotive,
pharmaceutical, food and beverage,
mining, steel, and other industries
• MES solutions for batch, discrete and
continuous type manufacturing
operations
OEE 2.0
Sepasoft OEE 2.0:
• Released last month
• Currently running in several facilities
• Seamless integration with other Sepasoft MES modules
• Built on ISA-95
• Solves common challenges when implementing OEE
OEE 2.0
Common Challenges OEE 2.0 Solves:
• Managing Production Control
• Flexible Collection of Production Data
• Enhanced Shift Management
• Running Changeovers
• Determining Root Causes
• Flexible and Extendable Analysis
• Asset Utilization
• Scalability
Overall Equipment Effectiveness
What is OEE:
• Availability = Run Time / Planned Run Time
• Performance = Good Parts Produced / (Run Time x Standard Rate)
• Quality = Good Parts Produced / Parts Started
• Overall OEE = Availability x Performance x Quality
Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
ERP
Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
• Work Order Only
Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
• Work Order Only
• ERP and Work Order
ERP
Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
• Work Order Only
• ERP and Work Order
• Material Only
Managing Production Control
ERP• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
• Work Order Only
• ERP and Work Order
• Material Only
• ERP and Material
Managing Production Control
• Work Order and Schedule
• ERP, Work Order, and Schedule
• Schedule Only
• ERP and Schedule
• Work Order Only
• ERP and Work Order
• Material Only
• ERP and Material
• Driven by Tags
• Historical Backfill
Flexible Collection of Production Data
Collection of Machine Data:
• Automatic 24/7 Collection
• Manual
• Post Production Updates (results come in after the fact)
Enhanced Shift Management
Flexible Shift Definitions:
• Can be Ignition Schedules
• Can be Tag-Driven
• Support for Rotating Shifts and Holidays
• Reflected on Production Schedule
Running Changeovers
• Simultaneously Run Multiple Products on a Line
• Running Changeover
• Correctly Associated Production Count by Product
• OEE Tracked by Product
Determining Root Causes
Determining Root Causes:
• Advanced Downtime Detection Algorithms
• Which Machine and Reason Caused Lost Production
• Starved/Blocked Conditions
• Workcell Cycle Times
Flexible and Extendable Analysis
• User Interactive Analysis
• Real-Time
• View, Compare, Filter, and Sort by Additional Factors
• Custom Value Sources
• Custom Calculators
• Present Results Appropriate for Each Persona
• Security
Asset Utilization
Utilization of Equipment:
• Total Equipment Utilization in Addition to Production Runs
• Customizable Equipment Modes
• Available Through Analysis
Scalability
• Integration with other MES functions
• Cloud, on-premise, or hybrid
• Enterprise
(RT)Client
(V)
(A)
PLC
Migration
OEE 1.0 to OEE 2.0 Migration:
• Involves More than Updating Modules
◦ Online Guide Available
• OEE 2.0 Evaluation Service
◦ Steps Based on Your Ignition Project
◦ Free With Basic Care
• Design Services
• MES Certified Integrator
Recap
• Sepasoft is the strategic third-party MES module partner for
Inductive Automation.
• The new Sepasoft OEE 2.0 Module solves common
challenges of OEE implementation.
• MES 2.0 platform improvements: Built on ISA-95 | Improved
Equipment Hierarchy | Optimized Database Utilization | 24/7
Production-Data Capture | Enhanced Shift Management | Faster, More
Powerful Analytics | Scalability
Questions & Comments
Jim Meisler x227
Vannessa Garcia x231
Vivian Mudge x253
Account Executives
Myron Hoertling x224
Shane Miller x218
Ramin Rofagha x251
Maria Chinappi x264
Dan Domerofski x273
Lester Ares x214
Melanie Hottman
IA Director of Sales:
800-266-7798 x247
Jeff Osterback x207
Sepasoft MES Solutions
sepasoft.com
800-207-5506
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