by introducing the lean production process model an ... · by introducing the lean production...

Improving horse businesses

by introducing the lean

production process model – an

exploratory study

Johanna Öwall & Anders Herlin

Dept. of Biosystems and Technology

European Federation of Animal Science

Warsaw, 2 September 2015

Agenda

Introduction

• Horse business sector and Lean production

Study

• Horse businesses, interviews, observations, excerise

Results and discussion

Conclusions

Low technology

Safety Toilsome work

High work input

Photo: Relsbobloggen

Focus on the horse – not on people

Photo: E. Hardbrant Photo: F. Lindgren

Photo: S. Lagergren

(Löfqvist, 2012; Fyrberg, 2012)

Lean production

Principles:

- Identify value

- Reduce waste

Method:

- Analysis of work procedures, business structure and

management

Introduction

Lean production

Experiences and results:

- More profitable

- Tasks less time & cost consuming

- Shortened transports & new solutions

Application for agriculture:

- Lean applied on farms in Sweden

Introduction

Lean production

Time 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

Non value Value

Activity

start End of

activity

How changes usually are done

Value Non value

Working with Lean

Non value Value Reduce waste!

Future state

Non value Increase

value!

(Modified from Melin, 2014)

Introduction

Study

Three riding schools

Three racehorse trainers (harness racing)

15 – 150 horses, mean 49 horses

2 – 22 staff, mean 9 staff

Approximately 7 horses per fulltime staff

Photo: E. Hardbrant

Photo: F. Lindgren

Interviews and exercise

Semi structured interviews

Observations

Value stream mapping exercise

Study

Results

Different prereqcuisites

Business focus

Stable tasks performed manually

Workload

Logistics of feed and manure

Results – Major findings

Transport between tasks

Wellbeing of the horse

Performing tasks

Standardisation of routines

Results

Results

Discussion

Continuous improvement

Constant development – processes & routines

Evolving the business

Standardised routines

Benefits

Conclusion

Lean production is applicable to the horse business

sector – if focus is given to develop the core of the

businesses, the horses, instead of doing stable tasks