continuously variable transmission cvt 120531120859 phpapp02
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GUIDED BY:-
Mr. VIKAS B. SINGH
PRESENTED BY:-
RAHUL CHAUDHARY(0712840030)
AMIT KUMAR(0812831013)
GAUTAM CHAUDHARY(0812810037
ROHIT KUMAR(0812810077)
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Produce jerk to vehicle during the change of gears.
Considerable loss of power in the transmission system.
Low starting acceleration.
Considerable driving fatigue.
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This unique transmission does not have several set of gears likemost transmissions, but rather have an infinite number of gear
ratios.
CVT does not strictly require the presence of a clutch, allowing
the dismissal thereof.
Seamless acceleration with a direct drive feel for enhanced
driving pleasure.
With fewer moving parts, CVT is simpler than AT in principle.
CVT is emerging as a keystone technology that enables other
innovations.
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Specially design discs (design on CNC machine).
Motor.
Bearing (608, 6801 and 6807).
Sprocket and chain drive.
Mild Steel rods or shafts.
Threading nut and bolt.
Wooden body frame.
Rubber belt.
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The two variable pulleys are made up of a pair of tapered discs.
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Weight of disc = 8.8 N
Weight of pulley = 8.8*2 = 17.6 NThis weight of pulley acts as a point load on shaft.
Bending moment due to this point load M = wl/4 = (17.6*0.470)/4
M = 2.07 N m
Power of the motor used = 0.25 HP = 186.5 wattSpeed of the motor = 1400 rpm (approx.)
Torque produced by motor T = (P*60)/(2N) = (186.5*60)/(2*1400)
T = 1.27 Nm
Equivalent bending moment Me
= [M+(M2+T2)1/2]/2
Me= 2.24 Nm
For mild steel,
Allowable bending stess = 56 Mpa
Allowable shear stress = 42 Mpa
Factor of safety = 6
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Now,
Me= (/32)*(b/6 ) *d3
2.24 = (/32)*(56*106/6 ) *d3
d = 14.44 mmEquivalent torque Te = (M
2+T2)1/2
Te= (2.072+1.272)1/2
Te = 2.43 Nm
Now,Te = (/16)*(/6)*d
3
2.43 = (/16)*(42*106/6)*d3
d = 12.09 mm
For the safe design of shafts, the larger diameter among thefollowing is adopted i. e. d = 14.44 mm
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It is assumed that,
Teeth on smaller sprocket z1=7
Teeth on larger sprocket z2 = 44
Velocity ratio = 44/7 = 6.285
For this velocity ratio(6 to 7) minimum centre distance Cmin= 1.5(d1+d2)/2+(30 to 50)
Cmin=1.5(185+32)/2+40
Cmin=202.75 mmSo it is adopted that C = 205 mm
Pitch of chain P = C/(30 to 60)
P = (205)/(30 to 60) = 3.41 to 6.83
So it is adopted that P = 6.83 mm
No. of Links m = (2C/P)+(z1+z2)/2+P(z2-z1)2/(42C)m = 60.025+25.5+1.01
m = 86.03
The nearest number is adopted -
m = 86
Length of chain l = mPl = 86*6.83 = 588 mm(approx.)
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Dimensions:-
Length: 588mm
Groove: 86
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The two variable pulleys are made
up of tapered discs.
The radius of the pulleys can be
changed by changing the clearance
between the discs.
As the pulleys changes their radius
relative to one another they creates
infinite number of gear ratiosbetween minimum to maximum
and every thing in between.
Gear_ratioro
ri
o
i
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On low gear situation the
radius of drive pulley is
smaller than the driven pulley.
In low gear situation the
Torque is high while the
RPMs of driven pulley are
low.
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On high gear situation the
radius of drive pulley is
larger than the driven pulley.
In low gear situation the
Torque is low while the
RPMs of driven pulley arehigh.
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CVTs operate smoothly
since there are no gear
changes which cause
sudden jerks.
Constant, stepless
acceleration.
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The main advantage of
CVTs is that they allow
an engine to run at its
ideal RPM regardless of
the speed of the vehicle.
This improves fueleconomy and by effect,
exhaust emissions.
CVT equipped vehicles
consumes 10% less fuelwhen compared with the
automatic transmissions.
(from Nissan motors journal)
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Wider gear ratio range. In CVT, the gear ratio range from
low to high gear is expanded,
attaining a top-of-class final gear
reduction ratio of about 6. The extended low end of the range
to improve acceleration, and the
high end to improve fuel economy.
Flexibly tunable to match enginecharacteristics, thereby enabling
optimization of the balance between
combustion efficiency and
acceleration.
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There are 25% fewer moving parts to a CVTtransmission.
Less power loss in a CVT than a typical automatic
transmission.
Responds better to changing conditions, such as
changes in throttle and speed.
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Many small tractors for home and garden use simple rubber
belt CVTs.
All snowmobiles, old and new, and motor scooters use
CVTs.
Some combine harvesters have CVTs.
CVTs have been used in aircraft electrical power
generating systems and in Formula race cars.
Some drill presses and milling machines contain a pulley-
based CVT.
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Much of the existing literature is quick to admit that the
automotive industry lacks a broad knowledge base
regarding CVTs. Whereas conventional transmissions have
been continuously refined and improved since the very start
of the 20th century, CVT development is only just
beginning. As infrastructure is built up along with said
knowledge base, CVTs will become ever-more prominent in
the automotive landscape. Even todays CVTs, which
represent first-generation designs at best, outperform
conventional transmissions. Automakers who fail todevelop CVTs now, while the field is still in its infancy, risk
being left behind as CVT development and implementation
continues its exponential growth. Moreover, CVTs are do
not fall exclusively in the realm of IC engines.
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CVT is the most superior technology for powertransmission
And it would be the widely acceptable technology
throughout the world.
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