creating energy from waste - biocycle refor · creating energy from waste the biogas segment. 2 ......

David McCallum, Business Development GE Power & Water, Gas Engines

Creating Energy from Waste The Biogas Segment

2 GE Power & Water, Gas Engines

Biocycle – November 2011

Global Employees: ~ 2,800 | Operating in 100+ countries*

•  Output: 160 bhp – 4,835 bhp (119 kW – 3,605 kW)

•  12,000+ compression engines delivered, over 13.2 million bhp power globally (9,850 MW)

•  Wellhead, gathering, storage/ transmission

Gas Compression Waukesha

•  Electrical output: 335 – 8,850 kW

•  Electrical efficiency up to 48.7%, overall efficiency over 90%

•  19,500+ engines delivered, 18,200 MW power globally

•  Natural gas and CHP, a leader in special gas applications (biogas, LFG, CMG, BFG), oilfield power

Jenbacher, Waukesha Power Generation

•  125 kWe generator for waste heat-to-electricity

•  For engines, biomass boilers, other heat-wasting applications as low as 121°C (250°F)

•  No additional emissions in operation

Clean CycleTM

Heat Recovery

* figures as of 31 Dec 2010

GE’s Gas Engines Business

3 GE Power & Water, Gas Engines

Biocycle – November 2011

Landfill gas

Sewage gas

Oilfield applications (AP gas)

Special gases

Biogas Greenhouse applications

Coal mine gas

Island mode

Cogeneration (Natural gas)

Industrial power plants (IPPs)

Fuel Flexibility and Tailor-Made Solutions

4 GE Power & Water, Gas Engines

Biocycle – November 2011

3 6 Jenbacher Type

Jenbacher Type

Jenbacher Type

Waukesha APG®1000

2 Jenbacher Type

•  Electrical output: 900 - 1,421 kW (60 Hz)

•  V12, V16 and V20 cylinder

•  1,800 rpm (60 Hz) •  Since 2002 in the

product program

•  Electrical output: 1,622 – 3,013 kW (60 Hz)

•  V12, V16, V20 and V24 cylinder

•  1,500 rpm (60 Hz with gear-box)

•  Since 1989 in the product program

•  Electrical output: 633 - 1,059 kW (60 Hz)

•  V12, V16 and V20 cylinder

•  1,800 rpm (60 Hz) •  Since 1988 in the

product program

•  Electrical output: 1,100 kW (60 Hz)

•  V16 cylinder •  1,800 rpm (60 Hz) •  Since 2006 in the

product program •  Electrical output:

335 kW (60 Hz) •  V8 cylinder •  1,800 rpm (60Hz) •  Since 1976 in the

product program

GE’s Waste-to-Energy Product Portfolio 4

5 GE Power & Water, Gas Engines

Biocycle – November 2011

HE 1 Mixture intercooler

HE 2 Oil heat exchanger

HE 3 Engine jacket water heat exchanger

HE 4 Exhaust gas heat exchanger

Energy Balance of a Gas Engine

~1:1 Ratio (electric:thermal) Applies

•  Important consideration when picking the right prime mover

6 GE Power & Water, Gas Engines

Biocycle – November 2011

Product line 2013

Average electrical output [kW] Average thermal output (70°C/90°C) [kW]

2,000 2,500

3,000

3,500

4,000

J208

317

1,500

1,000

500

J312 J316 J320 J612 J616 J620 J420 J412 J416 APG 1000

633

848

1059

852 11

32

1421

1803

2470

3091

404 80

7

1079

1318

934 12

45

1556

1854

2473

3067

1016

1082

335

The Waste-to-Energy Product Line Output (kW)

7 GE Power & Water, Gas Engines

Biocycle – November 2011

Uses of waste heat

•  Direct use of exhaust (ie: drying)

•  Hot water for reuse

•  Steam generation

•  Steam absorption chilling

•  Direct fired absorption chilling

•  Hot water absorption chilling

Most efficient/ effective

Least efficient/ effective

8 GE Power & Water, Gas Engines

Biocycle – November 2011

Thermal energy “value” by source

Exhaust: Direct to process Hot Water Steam To Absorption Chiller

Jacket water: Direct to process (cooling) Preheat Condensate/feedwater To Absorption Chiller

Highest

Highest

Lowest

Lowest

9 GE Power & Water, Gas Engines

Biocycle – November 2011

GE‘s Jenbacher gas engine business offers customized biogas solutions

Biogas plant Highmark, Canada

GE’s Jenbacher gas engines dual fuel biogas solution produces 1,060 kW of electricity and 1,240 kW of thermal energy for a total system efficiency of 85.7%.

11 GE Power & Water, Gas Engines

Biocycle – November 2011

Trigeneration with gas engines

•  Operated with heat, utilizing inexpensive “excess energy” •  No moving parts in absorption chillers, no wear and therefore low maintenance

expenses •  Noiseless operation of the absorption system •  Low operating costs and life-cycle costs •  Water as refrigerant, no use of harmful substances for the atmosphere

12 GE Power & Water, Gas Engines

Biocycle – November 2011

The Decentralized Power Product Line

* According to the airports annual report 2007

Four of GE’s Jenbacher gas engines surpassed 200,000 operating hours, and generated about 46,000 MWh of electricity annually displacing the equivalent of 360,000* tons of CO2 since 1999.

The other “Trigen”: Greenhouse Fertilization

The GE’s Jenbacher gas engines Greenhouse Solution produces 12 MW of electricity while directing the thermal energy and CO2 from the engine exhaust to the greenhouse, achieving a total system efficiency of 93%

https://www2.gepower.com/chp_calculator/pages/CHPTool.jsp

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GE’s CHP ROI web tool

David McCallum Senior Sales Manager GE Energy, Gas Engines +1 360 518 9440 David.mccallum@ge.com

www.gejenbacher.com www.geheatrecovery.com

GE Energy Gas Engines

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