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Design GaN PA MMICs
Liam Devlin
Liam.Devlin@plextekRFI.com
Overview
• Brief introduction to the GaN transistor
• Basic GaN PA design approach – single transistor example #1
• Thermal considerations
• Three GaN PA MMIC design examples:
– Example #2; 15GHz PA for LoS links
– Example #3; 2-18GHz NDPA for broadband operation
– Example #4; 25W X-band PA for radar applications
• Conclusions/summary
GaN Transistor Overview
• GaN is a wide bandgap material (bandgap of 3.4eV compared to
1.4eV for GaAs)
• Source coupled field-plate reduce the fields at the surface at high
drain-gate voltages, increases the breakdown voltage of the
transistor.
• Source FP also increases the gate-source capacitance
GaN Transistor Overview
• G28V4 (0.25µm) 4x75µm Cree GaN HEMT
• Note high knee voltage (~ 5V)
GaN PA Design
• How GaN HEMT PAs differ to GaAs PHEMT PAs:
– Operating voltages are significantly higher (typically 20V to 40V
compared to 4V to 12V)
– Power densities (output power per mm of gate width, are
higher)
– Supply currents can be much higher
– Thermal conductivity of the SiC substrate is higher than GaAs
– Allowable channel temperature of the transistors is significantly
higher
• Obviously there is some interaction between these and
together they form the reasons why GaN MMICs can be
used to realise higher power amplifiers than GaAs
GaN PA Design
• One of the first steps is selection of device and bias
• Larger transistors (higher total gate width) can produce
higher output power levels, but:
– Available high frequency gain degrades as transistor size
increases
– Adequate gain must available across the band of interest
– Adequate thermal performance must be ensured (affected by
transistor size and bias, more on this later)
• For a 0.25µm GaN on SiC process, 28V Vds and
100mA/mm quiescent bias is reasonable starting point
GaN PA Design – unit width
• Gmax versus frequency, 4-finger transistors biased at
28V Vds and 100mA/mm Ids; various unit gate widths
GaN PA Design – number of gate fingers
• Gmax versus frequency, transistors with 2, 4 6 and 8 finger biased
at 28V Vds and 100mA/mm Ids, unit gate width fixed at 200μm
GaN Power Amplifier Example #1
• Target: 4W at X-band (10 to 11.5GHz), using Cree’s G28v4 0.25µm
process
• Selected device size: 8x120µm biased at +28V Vds, 100mA/mm Ids
GaN Power Amplifier Example #1
• Add input resistance for in-
band stability:
• 1.5Ω series resistor (RHS)
• Plus 16Ω shunt resistor (below)
GaN Power Amplifier Example #1
• Load-pull simulations at 4dB compression
• Shows +36.4dBm potential output power @ 49% efficiency
• Harmonic impedances can also be considered
GaN Power Amplifier Example #1
• X-band GaN PA simplified schematic:
GaN Power Amplifier Example #1
• X-band GaN PA small-signal simulations:
GaN Power Amplifier Example #1
• X-band GaN PA large-
signal simulations:
GaN – Thermal Consideration
• GaN transistors are able to operate reliably at much higher
junction temperatures than GaAs (around 225°C to 275°C
compared to 125°C to 175°C).
• However, they also operate at much higher power densities
and good thermal design is essential
GaN – Thermal Consideration
• The designer must to ensure that the transistors are operating
at a sufficiently low junction temperature to provide adequate
reliability.
• Channel temperature is affected by:
– substrate thickness
– device layout
– ambient/base-plate temperature and the total power dissipated in
the device
GaN – Thermal Consideration
• Thermal conductivity of SiC is very good but reduces with
increasing temperature
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
0.5
0
0.5
1
1.5
2
2.5
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3.5
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4.5
5
0 50 100 150 200 250 300
GaA
s Th
erm
al C
on
du
ctiv
ity
(W/d
egC
.cm
)
SiC
Th
erm
al C
on
du
ctiv
ity
(W/d
egC
.cm
)
Temperature (degC)
SiC
GaAs
• This means that thermal impedance of GaN transistors and
MMICs is temperature dependent
GaN – Thermal Consideration
• Channel temperature rise versus power density for a packaged
Cree GaN transistor
GaN PA Design Example #2
Parameter Target Specification
Frequency 14.5-15.35GHz
Gain >20dB
OIP3 45dBm at +22dBm per output tone
Psat 38dBm
PAE 35%
Chip Area << commercial GaAs parts
• Design of PA for 15GHz line of sight band:
- Cree’s 0.25μm GaN on SiC process
- Optimised for IP3
GaN Process for Example #2
• Cree’s 0.25μm GaN on Silicon Carbide
• 4 x 250μm transistor ≈ 4W/mm of RF output
power
• Inter-source vias for low source inductance
• Wide gate spacing for improved thermal
performance
• PDK able to account for thermal effects on RF
performance
Transistor Selection, Example #2
• 4 x 250μm transistor (1mm total gate width)
• Initial bias: Vds: 28V, Ids: 100mA
• Device is unconditionally stable above 12.5GHz
• Gmax = 14dB at 15GHz
• Estimate of achievable stage gain is 11-12dB
• Implementation losses due to:
– Matching
– Bias circuitry
– Gain flattening
– LF stabilisation network
Preliminary Simulations: Output match
• Shunt inductor for conjugate match to 50Ω
– Lshunt ~ 0.3nH
• Benefit of GaN’s high voltage operation
– Much higher output impedance compared to
comparable devices in competing
technologies
– Allows simpler matching structures and
broader band operation for a given power
level
Preliminary Simulations: Load Pull
• Psat: 36.2dBm (4W) with Yout= 0.021-j0.041 → 50Ω // ~0.3nH
• PAE: 46.8% with Yout= 0.014-j0.036 → 70Ω // ~0.3nH
• OIP3: 43.1dBm with Yout= 0.007-j0.036 → 140Ω // ~0.3nH
IC Layout
• Note: Iq increased from initial design to 130mA/mm
Size comparison with similar GaAs device
Area of a similar
linearity
amplifier in
GaAs
Area of the
two-stage
GaN amplifier
Simulated Performance, Example #2
Pout at 3dB compression
& corresponding PAE
OIP3
Simulated Performance Summary
Parameter Target Specification Simulated performance
Frequency 14.5-15.35GHz 14.0-16.0GHz
Gain >20dB 22.1dB +- 0.4dB
Input Return Loss >15dB (14.5-16.2MHz)
Output Return Loss >14dB (14.5-15.6MHz)
OIP3 at +22dBm per output tone
45dBm 46dBm
Psat 38dBm >38dBm
PAE 35% >36%
Chip Area << commercial GaAs parts
Higher Order Modulation Simulations
• QAM-256 at 6dB back-off from P1dB at 130mA/mm
EVM = 2.3%
Design Example #3
• A Non-Uniform Distributed Power Amplifier (NDPA).
• Design demonstrates that GaN allows high power to be
achieved over a wide band-width. Uses Qorvo’s 0.25um GaN
on SiC process and designed using Keysight’s ADS2013
• Typical Performance Outline:
– 2 to 18GHz Bandwidth
– 10dB Gain (small signal)
– 7W (+38.5dBm) Output Power at 3dB compression
– 25% Power Added Efficiency at 3dB compression
Design Example #3
• Features of chosen architecture:
– NDPA using 10 devices selected for wide band-width and high power.
– Characteristic impedance of drain line is tapered allowing each device to work
into a near optimum load impedance.
– Optimum load is around 100Ω for a 1mm device biased in class AB from a 30V
supply.
– Generally, drain line widths get narrower as we move away from the output
toward the input.
– Device furthest from the output made larger than the others, hence ‘Non-
Uniform’.
– This reduces required load impedance at that point such that highest impedance
drain line still meets process design rules for minimum width.
– Series MIM capacitors on gates help to increase band-width at the expense of
gain.
– Value of these capacitors can be varied along the line to ensure a similar drive
level at each device.
Detailed Design
• Circuit schematic:
RF In
RF Out
Vd
Vg
MMIC Layout
RF IP
RF OP
Simulated Performance, Example #3
Pout at 3dB compression
& corresponding PAE
Small Signal S-Parameters
Design Example #4
• High power, X-band PA using WIN Semi’s 0.25µm Process
(NP25-00):
– ~ 10 to 12GHz
– 25W (+44dBm) saturated output power
– >30% Efficiency
Choice of Device Size & PA Topology
• Start by selecting preferred device size (multiple power combined
devices will be required)
• Recommended quiescent bias: +28V, 100mA/mm gate width
• Simulate Gmax, stabilise (if necessary) and simulate maximum
output power (& efficiency) using a load-pull test bench
• Optimise device size until required power/efficiency is achieved, with
sufficient gain
• Conclusion was use an 8x120um transistor cell (simulations follow)
• 8 devices would then need to be combined for 25W - this is about
the maximum practical number
Gmax & Stability Factor (K)
• 8x120µm HEMT - Device is unconditionally stable over entire X-band
• Plenty of gain
MSG
MAG
Load-pull of One Device (8x120µm)
• Single device capable of delivering +36.3dBm with 45% efficiency
• 8 devices should deliver +44dBm, with allowance for combiner losses
• Optimum load (at 10GHz) is 16 + j*27 Ohms
Schematic of 1-transistor Amplifier Cell
• Simplified ADS schematic of 1-cell:
Small & Large-signal Simulation of One Cell
• With matching circuit losses we achieve decent gain & close to
the power/efficiency predicted by the load-pull test bench
• Note Output power/Efficiency presented here is at 6dB gain
compression
Architecture of the 2-Stage PA
• The single-cell design is used as the basis for a driver stage
combining 4 devices and an output stage combining 8 devices
Performance of Complete 2-Stage PA
• Gain > 25dB
• Positive gain slope
• Flat output power
– peak efficiency over ~ 1.5GHz bandwidth
Performance Summary and Layout
• Gain > 25dB (10 – 12GHz)
• Psat 25W (10 – 11.5GHz)
• PAE >33% Psat 25W (10 – 11.5GHz)
• DC supply at Psat: 2.75A @ +28V
• Die size: 4.8 x 4.4mm
Summary and Conclusions
• GaN MMIC technology is well suited to the realisation of
microwave PAs
• A number of GaN process options are now commercially
available
• Three Plextek RFI GaN MMIC design examples presented:
– 15GHz PA for LoS links
– 2-18GHz NDPA for broadband operation
– 25W X-band PA for radar applications
• Don’t forget to consider thermal performance
Thanks for your time!www.plextekrfi.com
Liam.Devlin@plextekRFI.com
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