fire resistant cables
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FIRE RESISTANT CABLES
1
CONTENTINTrOduCTION ________________________________________________2
FIrE rEsIsITaNT CablE ________________________________________2
INTErNaTIONal sTaNdard COMPlIaNCE ________________________3
CErTIFICaTIONs _______________________________________________3
CONsTruCTION OF CablEs ____________________________________4
sINglE COrE arMOur _________________________________________5
MulTI-COrE uNarMOur _______________________________________6
MulTI-COrE arMOur __________________________________________7
2
INTrOduCTION
FIrE rEsIsTaNT CablEs
Today, LCIB has one of the most advanced facilities for the manufacturing of XLPE / PVC insulated Fire Resistant cables in the Asia-Pacific region. XLPE / PVC insulated Fire Resistant cables manufactured by LCIB are internationally renowned for its world-class quality standard.
Fire Resistant cables manufactured by LCIB provide flexibility, resistance to high temperatures and resistance to combustion with low toxicity, low smoke and low acid gas generation.
This catalog serves as a guide to LCIB’s manufacturing processes and standards in the production of Fire Resistant cables.
In all fire disasters, fire smoke, heat and toxic fumes are the main obstacles to
safe evacuation of a building or area. A major contribution towards overcoming
these hazards is the use of fire resistant and non-halogenated cables. These
cables provide the following characteristics :
High fire resistance
Long-term circuit integrity in a fire
Low smoke and toxic gas emissions
Flame retardant properties
Zero halogen gases
Ease and low cost of installation
Fire Resistant cables are used, where required by local fire codes, in the wiring of :
Fire resistant safety circuits
Public address and emergency voice communication systems in high-rise buildings
Control and instrumentation services in industrial, commercial and residential complexes
High-temperature installation conditions
3
INTErNaTIONal sTaNdard COMPlIaNCE
CErTIFICaTIONs
The Fire Resistant cables manufactured by LCIB complied with either one or combination of the specification as below:
- BS 6387- IEC 60331 Fire Resistant Test- IEC 60332-3 Cat A, B, C Flame Propagation Test- IEC 61034 Smoke Emission Test- IEC 60754 Halogen Content Test
The Fire Resistant cables are categorized by a letter symbol (e.g. A) or series of symbols (e.g. CWZ) according to the requirements for the resistance
characteristics which they meet according to BS 6387.
Classification Symbola) Resistance to fire alone
650°C for 3 hours A750°C for 3 hours B950°C for 3 hours C950°C for 20 minutes (short duration) S
b) Resistance to fire with water Wc) Resistance to fire with mechanical shock
650°C X750°C Y950°C Z
The following certifications/type tests and approvals have been obtained by LCIB:
Sirim QAS Sdn Bhd• Quality System Registration Certificate MS ISO 9002: 1994 Quality Systems• Product Certification Licence
Jabatan Bomba Dan Penyelamat Malaysia• Testing of Fire Resistant Cables to IEC 60332-3 & BS 6387
Singapore Productivity and Standards Board (PSB)• Testing of Fire Resistant cables to BS 6387 & IEC 60332-1
KEMA Registered Quality Nederland BV• Testing of Fire Resistant Cables to BS 6387, IEC 60332-3, IEC 60754-1, IEC 60754-2, IEC 61034
4
CONsTruCTION
sINglE COrE arMOur
MulTI-COrE arMOur
MulTI-COrE uNarMOur
ConductorsClass 2 Plain annealed copper wire to BS 6360
Fire resistance barrierMica tape
InsulationExtruded cross-linked polyethylene (XLPE) at 90°C
*beddingExtruded low smoke non halogen compound/PVC compound
*armourGalvanised steel wire armour for multi-core cable/Aluminium wire armour for single core cable spirally applied over the bedding.
Outer sheathExtruded low smoke non halogen compound/ PVC compound
* Not applicable for unarmoured power cable.
Note: Sheathing material may be provided based on customer testing requirements.
5
sINglE COrE arMOur
IEC 60502-1 MICa/XlPE - arMOurEd POWEr CablE 0.6/1 (1.2)kV
No. of core
ConductorInsulation nominal
thickness
Approx. diameter
under armour
Nominal diameter
of aluminium
wire
Outersheath nominal
thickness
Approx. overall
diameter
Approx. weight
Max. DC resistance
at 20°CCross
sectional area
Standing No. /Dia.of cond
Approx. OD
mm2 No./mm mm mm mm mm mm mm kg/km Ohm/km
1
1.52.54610162535507095120150185240300400500630
7/0.537/0.677/0.857/1.047/1.357/1.707/2.14
19/1.5319/1.7819/2.1419/2.5237/2.0337/2.2537/2.5261/2.2561/2.5261/2.8561/3.2061/3.64
1.62.02.63.14.14.65.87.08.19.711.512.914.316.118.420.623.326.229.8
0.70.70.70.70.70.70.90.91.01.11.11.21.41.61.71.82.02.22.4
6.57.07.58.19.09.611.212.313.715.517.218.920.822.925.527.931.534.838.8
1.041.041.041.041.041.041.041.041.251.251.251.61.61.61.61.62.02.02.0
1.81.81.81.81.81.81.81.81.81.81.81.81.81.81.91.92.12.22.3
12.412.813.414.014.915.517.118.220.021.823.525.927.829.932.735.139.943.447.6
205224253284348415545663839
1084137317152031244930993753484659347415
12.17.414.613.081.831.150.7270.5240.3870.2680.1930.1530.1240.09910.07540.06010.04700.03660.0283
IEC 60502-1 MICa/XlPE - uNarMOurEd POWEr CablE 0.6/1 (1.2)kV
No. of core
Conductor Insulation nominal
thickness
Outersheath nominal
thickness
Approx. overall
diameter
Approx. weight
Max. DC resistance at
20°CCross
sectional area
Standing No.
/Dia.of condApprox. OD
mm2 No./mm mm mm mm mm kg/km Ohm/km
1
1.52.54610162535507095120150185240300400500630
7/0.537/0.677/0.857/1.047/1.357/1.707/2.14
19/1.5319/1.7819/2.1419/2.5237/2.0337/2.2537/2.5261/2.2561/2.5261/2.8561/3.2061/3.64
1.62.02.63.14.14.65.87.08.19.711.512.914.316.118.420.623.326.229.8
0.70.70.70.70.70.70.90.91.01.11.11.21.41.61.71.82.02.22.4
1.41.41.41.41.41.41.41.41.41.41.51.51.61.61.71.81.92.02.2
7.37.88.38.99.8
10.412.013.114.516.318.219.922.024.126.929.532.936.440.8
6982
102127175234340443573789
105913111606198525903213407750966505
12.17.414.613.081.831.15
0.7270.5240.3870.2680.1930.1530.124
0.09910.07540.06010.04700.03660.0283
6
MulTI-COrE uNarMOur
IEC 60502-1 MICa/XlPE - uNarMOurEd POWEr CablE 0.6/1 (1.2)kV
No. of core
Conductor Insulation nominal
thickness
Outersheath nominal
thickness
Approx. overall
diameter
Approx. weight
Max. DC resistance at
20°CCross
sectional area
Standing No.
/Dia.of condApprox. OD
mm2 No./mm mm mm mm mm kg/km Ohm/km
2
1.52.54610162535507095120150185240300400
7/0.537/0.677/0.857/1.047/1.357/1.707/2.14
19/1.5319/1.7819/2.1419/2.5237/2.0337/2.2537/2.5261/2.2561/2.5261/2.85
1.62.02.63.14.14.65.87.08.19.711.512.914.316.118.420.623.3
0.70.70.70.70.70.70.90.91.01.11.11.21.41.61.71.82.0
1.81.81.81.81.81.81.81.81.81.82.02.12.22.32.52.72.9
12.613.414.515.617.518.721.924.126.830.534.337.941.946.351.957.163.9
174207255315429562825
1064137118752510311638084719613375939625
12.17.414.613.081.831.15
0.7270.5240.3870.2680.1930.1530.124
0.09910.07540.06010.0470
3
1.52.54610162535507095120150185240300400
7/0.537/0.677/0.857/1.047/1.357/1.707/2.14
19/1.5319/1.7819/2.1419/2.5237/2.0337/2.2537/2.5261/2.2561/2.5261/2.85
1.62.02.63.14.14.65.87.08.19.711.512.914.316.118.420.623.3
0.70.70.70.70.70.70.90.91.01.11.11.21.41.61.71.82.0
1.81.81.81.81.81.81.81.81.81.92.02.12.32.42.62.83.1
13.214.115.316.518.519.823.225.728.532.736.740.544.949.755.761.368.9
204248311391546735
108014101851257134404284526365358519
1056813464
12.17.414.613.081.831.15
0.7270.5240.3870.2680.1930.1530.124
0.09910.07540.06010.0470
4
1.52.54610162535507095120150185240300400
7/0.537/0.677/0.857/1.047/1.357/1.707/2.14
19/1.5319/1.7819/2.1419/2.5237/2.0337/2.2537/2.5261/2.2561/2.5261/2.85
1.62.02.63.14.14.65.87.08.19.711.512.914.316.118.420.623.3
0.70.70.70.70.70.70.90.91.01.11.11.21.41.61.71.82.0
1.81.81.81.81.81.81.81.81.92.02.12.32.42.62.83.03.3
14.415.416.718.020.321.725.628.331.736.440.845.250.055.562.168.476.7
246302384487689937
13851818238533444478560268568544111461384617615
12.17.414.613.081.831.15
0.7270.5240.3870.2680.1930.1530.124
0.09910.07540.06010.0470
7
MulTI-COrE arMOur
IEC 60502-1 MICa/XlPE - arMOurEd POWEr CablE 0.6/1 (1.2)kV
No. of core
ConductorInsulation nominal
thickness
Approx. diameter
under armour
Nominal diameter
of aluminium
wire
Outersheath nominal
thickness
Approx. overall
diameter
Approx. weight
Max. DC resistance
at 20°CCross
sectional area
Standing No. /Dia.of cond
Approx. OD
mm2 No./mm mm mm mm mm mm mm kg/km Ohm/km
2
1.52.54610162535507095120150185240300400
7/0.537/0.677/0.857/1.047/1.357/1.707/2.14
19/1.5319/1.7819/2.1419/2.5237/2.0337/2.2537/2.5261/2.2561/2.5261/2.85
1.62.02.63.14.14.65.87.08.19.711.512.914.316.118.420.623.3
0.70.70.70.70.70.70.90.91
1.11.11.21.41.61.71.82
11.011.812.914.015.917.120.322.525.228.932.836.139.944.549.754.961.3
0.90.90.90.9
1.251.251.61.61.61.6222
2.52.52.52.5
1.81.81.81.81.81.81.81.81.82.02.12.22.32.52.72.83.1
16.517.418.519.622.223.327.329.532.236.341.245.449.455.561.066.573.5
4705205956809601135165019752385307041754910580574859215
1097013475
12.17.414.613.081.831.150.7270.5240.3870.2680.1930.1530.1240.09910.07540.06010.047
3
1.52.54610162535507095120150185240300400
7/0.537/0.677/0.857/1.047/1.357/1.707/2.14
19/1.5319/1.7819/2.1419/2.5237/2.0337/2.2537/2.5261/2.2561/2.5261/2.85
1.62.02.63.14.14.65.87.08.19.711.512.914.316.118.420.623.3
0.70.70.70.70.70.70.90.91
1.11.11.21.41.61.71.82
11.612.613.714.916.918.221.724.127.031.335.138.743.247.753.758.965.8
0.90.90.90.9
1.251.251.61.61.6222
2.52.52.52.52.5
1.81.81.81.81.81.81.81.81.92.02.22.32.52.62.83.03.2
17.218.219.320.523.224.528.731.134.239.543.748.254.158.965.370.978.2
5205856757851125135019852405296041905255626079709520119301433017630
12.17.414.613.081.831.150.7270.5240.3870.2680.1930.1530.1240.09910.07540.06010.047
4
1.52.54610162535507095120150185240300400
7/0.537/0.677/0.857/1.047/1.357/1.707/2.14
19/1.5319/1.7819/2.1419/2.5237/2.0337/2.2537/2.5261/2.2561/2.5261/2.85
1.62.02.63.14.14.65.87.08.19.711.512.914.316.118.420.623.3
0.70.70.70.70.70.70.90.91.01.11.11.21.41.61.71.82.0
12.813.815.116.518.720.124.026.729.934.839.043.448.053.159.765.673.7
0.90.90.9
1.251.251.61.61.61.62.02.02.52.52.52.52.5
3.15
1.81.81.81.81.81.81.81.92.02.22.32.52.62.83.03.23.5
18.419.420.722.825.027.131.033.937.343.448.554.459.164.771.878.088.0
570655760
102513251780238529403650517064758320990011890150001803023385
12.17.414.613.081.831.150.7270.5240.3870.2680.1930.1530.1240.09910.07540.06010.047
Leader Cable Industry Berhad (26936-P)
Lot 1385, Tikam Batu Industrial Estate 08600 Sungai Petani, Kedah, MalaysiaTel: 604-438 9988 Fax: 604-438 8497 www.leadercable.com.my
Selangor Sales OfficeUnit 8.2, Level 8, Building A, Peremba Square Saujana Resort, Seksyen U2 40150 Shah Alam, Selangor, Malaysia.Tel: 603-7845 7788/6699 Fax: 603-7845 2258/8323
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