flexco light duty products
Post on 01-Jan-2017
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Partners in Productivity
SMART SOLUTIONS FOR BeLT cONveyOR OPeRATIONS
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Directly related to the efficiency of your conveyor system is the performance of the splice. Flexco proudly offers the latest in both endless splicing technology and multiple styles of mechanical belt fastening systems. Regardless of your splicing needs, Flexco has a proven solution that’s right for your system.
Endless Splicing• Integratedsplicedoesnotwearconveyoror
markconveyedproduct
• Highstrengthsplice;compatiblewithsmallpulleys
• WithAero™presstechnology,anendlessspliceismadeinafractionofthetimeofconventionalendlesspresses—10-minutecyclevs.45minutes
Mechanical Belt Splicing• Quick,simpleinstallation
• Portableinstallationequipment
• Hingedsplicesforeasyseparationand/orcleaning
• Inexpensiveinstallationequipment
Increase Uptime
MAXIMIZEE V E R Y T H I N G Y O U N E E D T O
Y O U R P R O D U C T I V I T Y
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INCREASE UPT IME WITH ENdlESS SPl IC INg TECHNology
Novitool® Ply130™
Ply SeparatorFeatures:• Robustdesignpermitspreciseseparation• Separateupto5.1”(130mm)ina
singleoperation• Separationdepthsof.5”–5.1”(40–130mm)• Easyadjustments
Recommended for:Thermoplasticbeltsupto.4”(10mm)
Novitool® Pun M™
Finger PunchFeatures:• Portablefingerpunchsystem• Capableofpreparingbeltendsforfinger
orfinger-over-fingersplices• 12”,24”,and36”(300,600,900mm)models
available;allarecapableofpunchingwiderbelts
Recommended for:• Workingonlocation,aswellasin
thebeltshop• Alltypesoffingerpunchconfigurations
Novitool® Aero® Splice PressFeatures:• 7to12-minutecompletecycletime• Aircooled;nowaterrequired• All-in-onepresswithintegratedcontrols
andaircompressor• Availablein12”–60”(300–1500mm)widths• Compatiblewith230v1ph,230v3ph,400v3ph+N,
and460v3ph• Noexternalcomponentsrequired
Recommended for:• Applicationsrequiringhigh-strengthsplices• Applicationswithsmallpulleys,
includingnosebars• Foodandpharmaceuticalprocessing
Novitool® Amigo™ Monolithic Splice PressFeatures:• Splicetimeinlessthanoneminute• Integratedbeltcutterdesignedfor
operator safety• Customtemplatesensureaccuratepitchsplicing• Preheatfunctionremovesmoisturetoavoid
pinholesinsplice• Contactlessheatingprovidesforacontrolled
amountofclash• Shieldedheatzoneprotectsoperatorfromheat
duringsplicing• AvailableSize:42”(1065mm)• OperatesonSinglePhase115Vor230V
Recommended for:• ApplicationswithMonolithicbelting• Workingonlocation,aswellasinthebeltshop
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Alligator® Ready Set™ Staple Fastening SystemFeatures:•Easy-to-installone-piecefastenerstripswithpre-insertedstaples
•Strong,impact-,andabrasion-resistantsplice
•Availableinavarietyofmaterials,includingthosesuitableforsanitaryandmagneticapplications
Installation Method:Theseplate-stylefastenersfeaturestaplesthatpenetratethebeltandcross-clinchinfastenerpocketsforastrong,yetlow-profilesplice.Theycanbeinstalledusing:
•Alligator® RSC187 Installation Tool – Portabletoolforsimpleandefficientmanualinstallation
•Alligator® Staple Gold Class™ Plus Installation Tool – High-volumeinstallationtoolthatisairoperatedforfast,easy,andvirtuallyerror-proofpowerinstallation
Recommended for:•Packageandbaggagehandling,casedgoods,parts,food,andagriculturalproducts
•Beltsfrom1/16”–1/4”(1.5–6.4mm)thick•Beltswithmechanicalfastenerratingsupto200P.I.W.(35kN/m)andminimumpulleydiametersfrom2”–4”(50–102mm)
Alligator® Plastic Rivet Fastening SystemFeatures:•One-piecefastenerwithbevelededgesthatcreateasmooth,low-profilesplice
•Suitableforpulleysassmallas1-1/2”(38 mm)andbeltsupto1/8”(3.2 mm)thick
•UV-resistantblack,FDA-acceptedwhiteandblueplastic
Installation Method:Spin-Set™ –Anautomatedtoolthatweldstherivetheadsofthefastenerthroughheatandfriction.
Recommended for:• Pharmaceuticalandfoodprocessing,metalstamping,andoperationswithmetaldetectorsorX-rayequipment
Clipper® Wire Hook Fastening SystemFeatures:•Low-profile,machine-appliedhookfasteners•Availableinavarietyofwirediameters,materials,legandpointlengths,striplengths,andstyles
Installation Method:Clipper®wirehooksaremachineappliedforspliceconsistency,speedofinstallation,andoperatorease.Varioustypesofinstallationtoolsinclude:
• Maintenance Lacers with Roller Lacing Technology™ –Lightweight,portableinstallationtoolsthatembedsplicesasthelacerheadgentlyandpreciselyrollsthehooksintothebeltforalow-profilesplice.Threemodelstoselectfromwiththeabilitytolacebeltsupto60”(1500mm)wideina singleoperation.
• Production Lacers –Hydraulicormanuallyoperatedmachinesforhigh-volumeproductionlacing
•Specialty Lacers – Avarietyofportable, manualunitsforspecificon-siteinstallationneeds
Recommended for:•Packageandpartsconveying,foodprocessing,agricultureharvesting,generalmanufacturing,filtermedia,laundry,corrugatedboxboardmanufacturing
•Beltsupto25/64”(10mm)thick•Beltswithmechanicalfastenerratingsupto 125P.I.W.(21kN/m)andminimumpulleydiametersfrom15/16”–7”(24–175mm)
Alligator® Belt Lacing SystemFeatures:•Hammerappliedforlow-volumecustomers•Low-profilesplicewithuniformtensionacrossbeltwidth
Installation Method:Thisspliceismanuallyinstalledwithjustahammer,makingitidealforcustomerswhodon’twanttoinvestininstallationtooling.
Recommended for:•Low-volumecustomersinpackageandpartsconveying,foodandsanitaryoperations,agricultureharvesting,recycling,woodproductsindustries
•Beltsupto1/2”(12.5mm)thick•Beltswithmechanicalfastenerratingsupto200P.I.W.(35kN/m)andminimumpulleydiametersfrom1”–14”(25–356mm)
INCREASE UPT IME WITH MECHANICAl SPl IC INg TECHNology
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Alligator® Rivet Fastening SystemFeatures:•Robustdesigndeliversalong-lastingspliceinroundhaybalingapplications
•Canbeinstalledquicklyandeasilywithoutremovingthebeltfromthebaler
Installation Method:Thefastenersaresecuredtothebeltbydrivingapilotnailrivetassemblythroughtheplateandbelt.Thenailpassesbetweencarcassfiberstomaintainbeltstrengthand,throughthetool,providesforproperrivetcurl.Toolsinclude:
•Alligator® Rivet Tool (ART)–Small,portabletoolbaseallowsfarmerstobringtooldirectlytothebalertoreplacesplices.
• Multiple Alligator® Rivet Tool (MART)–Thetool’sguideblockallowsmultiplerivetstobeinsertedthatcanthenbeappliedwithahammerandhandpunch.Forquickerandeasierinstallation,applywithanairhammerandpneumaticpunch.
Recommended for:•Roundhaybalerbelts•Belts1/8”–7/32”(3.2–5.6mm)thick•Beltswithmechanicalfastenerratingsupto300P.I.W.(52kN/m)andminimumpulleydiametersof3½”(88mm)
Alligator® Spiral Lace SystemFeatures:•Non-metallic,low-profilefastenerthatensuresanon-markingsplice
•Flexibleenoughtobeusedonconveyorswithpulleysandnosebarsassmallas1/2”(13mm)
•AvailableinFDA-approvedandhigh-temperature-resistantmaterials
Installation Method:Thesefastenersshouldbeprofessionallyinstalledusingvulcanizingtechniquesandstockedasready-to-usereplacements.
Recommended for:•Pharmaceuticalandfoodprocessing,metalstamping,andoperationswithmetaldetectorsorX-rayequipment
•Belts1/32”–1/4”(0.8–6.4mm)thick•Beltswithmechanicalfastenerratingsupto50P.I.W.(8.7kN/m)andminimumpulleydiametersfrom1/2”–5/8”(12.7–15.3mm)
Workplacesafetyisourtoppriority.That’swhywemanufactureafamilyofhigh-qualitybeltmaintenancetoolswithbuilt-insafetyfeaturestohelpprotectyourcrew.
ENHANCE SAFETy
900 Series* and 845LD Belt CuttersFeatures:•Twoportablemodelsdesignedforefficient,on-siteuse
•Safelyandaccuratelycutbeltsupto1½” (38mm)thick•Beltisclampedandbladeisfullyenclosedtoensureprecise,straightcuts
Recommended for:•Accurate,fast,safecuttingforallbelting,includingthickand/orhard-carcassbelts
*Patent pending
Laser Belt SquareFeatures:• Lightweight,easy-to-usedesign–fasterthanmanualsquaring
• Beltedgelocatingpintoensureproperalignmentwithbeltedge
• Longbatterylifeforupto60hoursofcontinuoususe
Recommended for:• Useinmultiplelight-dutyapplications,includingtightspacesandbeltswithsidepans
Smart ClampsFeatures:•High-strengthclampingsystemforsafebeltsplicemaintenance
•Wedgegripdesignwithlargeimpactplateforquickinstallation
Recommended for:•On-sitebeltmaintenance
Belt Maintenance Hand ToolsFeatures:Thesedurable,safety-focusedhandtoolsspeedfastenerinstallation,aswellasroutinebeltmaintenance.Theyinclude:
•Rough-Top Belt Skiver and RB-1 Belt Grinder–Forquickandcleanremovalofroughtopcovers
•Alligator® Hinge Pin Cutter–Forcreatingcleancutsofbulkhingepins
•Belt Nippers–Fornotchingbeltendstoavoidsplicehang-ups
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Designedtoimproveinclineconveyingandmaterialcontainment,oureasy-to-installTatch-A-Cleat®beltcleats,pegs,lugs,andV-guidesensurethatyourentireloadreachesitsdestination.
MAXIMIZE CARRy INg CAPAC ITy
Mechan ica l l y A t t ached C lea t s
Econo-Cleat®
Features:•Cost-efficient,long-lastingdesign•Thefastenersecuresthroughboththebeltandcleattoprovideultimatestrengthinabusiveapplications
•Concavebottomsealstobelt•Availableinhigh-durabilityEPDMrubberforabrasiveapplicationsandPVCforlessdemandingapplications
•Availablein1¼”–6”(32–150mm)heights
Recommended for:•Agricultureharvestingandgeneralmaterialhandling
Tatch-A-Guide®
Features:•Keepsbeltcenteredoversplit/groovedpulleystoaddressmistrackingissues
•Intermittentspacingandnotcheddesignforextraflexibility
•Quickmechanicalinstallationonundersideofbelt
•Madefromhigh-tensile-strengthneoprenerubber;availableinA,B,and C sizes
Recommended for:•Applicationswithgroovedpulleys
Tatch-A-Lug® andTatch-A-Peg™
Features:•Effectivealternativeforapplicationswherefull-belt-widthcleatlengthsarenotrequired
•Canbeinstalledinanypatternandpositionedtoletthebeltpassoversplitorrubber-discreturnidlers
•Madefromnon-marking,moldedisoprenethatisFDAapproved
•Availablein1½”(38mm),2”(50mm),and3”(75mm)heightswithachoiceofplatedorstainlesssteelfasteners
Recommended for:•Cased,boxed,orbaggedgoods•Applicationsinwhichliquidsneedtoflowthroughcleatedarea
Model HD CleatFeatures:•Flexible,high-tensile-strengthSBRrubberthatcanwithstandabrasive,high-impactapplications
•Smoothexteriorandspecialsealingedgesthatspeedclean-up,whilelockingoutdirtandmoisture
•Availablein1”(25mm)or2”(50mm)heights
Recommended for:•Agriculture,trash-burning,scrap,construction,bulkmaterialhandling
•Compatiblewithtroughingconveyorsandbeltswherehorseshoe,chevron,orcrescentpatternsareneeded
T CleatsFeatures:•Bondedperpendiculartobelttoimproveinclineconveying
•Full-radiustoppreventsmarking/bruisingofmaterial,whiletaperedbottomedgesprovidesmoothtransitionbetweenbeltandcleat
•Availableinavarietyofheights
Recommended for:•Minimumpulleydiametersof2½”–6”(63–150mm)
Rubbe r Bondab le C lea t s
FlangesFeatures:•Provideenhancedmaterialcontainmentinflatapplications
•Designedforusealongouteredgesofthebelt
•Madefromneoprenerubbertoprovideextraflexandensureeasypassageoverpulleys
Recommended for:•Minimumpulleydiametersof6”–8”(150–200mm)
V-GuidesFeatures:•Keepbeltcenteredoversplit/groovedpulleystoaddressmistrackingissues
•Bondedtoundersideofbelt•AvailableinsmoothrubberandnotchedPVC;alsoinavarietyofsizes
Recommended for:•Minimumpulleydiametersof2–8”(50–200mm)
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Easilyremovematerialfromtheconveyorbeltandimprovebeltcleaningandsanitization,reducemaintenancecosts,andincreaseproductoutput.
REdUCE CARRyBACK , INCREASE oUTPUT
FgP Food g rade P rec leane r
FGP Food Grade PrecleanerFeatures:•MadeofFDAapprovedmaterials,cleanerbladesavailableinbothwhiteandblue
•CertifiedbytheUSDAforuseinmeat,poultry,anddairyoperations
•Simplesnapinplacebladedesignfacilitateseasycleaningandreplacement
•Stainlesssteelcomponentsandfoodgradematerialslimitopportunitiesforbacteria growth
•Compatiblewithbothendlessandmechanicalsplices
•Availableinstandardbladewidthsforbeltsfrom12”to60”(300mmto1500mm)
Recommended for:•Vegetableandfoodprocessing,bakery,confectionary,meat&poultry,dairyapplications
•Applicationsthatrequireregularcleaningandsanitization
•Temperaturerangesfrom-20°Fto+140°F(-29°Cto+60°C)
•Minimumpulleydiameter:2”(50mm)
©2010Alligator®,Clipper®,Econo-Cleat®,Microlacer®,Novitool®,RollerLacer®,Tatch-A-Guide®,Tatch-A-Lug®,andTatch-A-Cleat®areregisteredtrademarks.02-15.Forreorder:X2158
MAXIMIZE Y O U R O P E R aT I O N ’ s P E R f O R m a N C E W ITH FlEXCo
visit our website or contact your local distributor to learn more.
2525WisconsinAvenue•DownersGrove,IL60515-4200•USATel:(630)971-0150•Fax:(630)971-1180•E-mail:info@flexco.com
www.flexco.com
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