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Manufacturers & Suppliers of Pipe Fittings for the Water and Gas Industries
Under Pressure Tees for Hot tapping, Line Stopping, Stopples and Bypasses on Cast Iron, Ductile Iron, Steel and Asbestos Cement Water and Gas Pipes
Product Specifications
Cascade Clamps UK Limited, Rutherford Business ParkMarley Lane, Battle, East Sussex TN33 0TY
t: 01424 777102 f: 01424 400166E: sales@cascadeclamps.co.uk www.cascadeclamps.co.uk
Cascade clamps UK Ltd is registered in England & Wales. Company No. 04306065 Vat No: GB794 0149 17 registered office: 72a High Street, Battle, East Sussex TN33 0AG
■ Under Pressure tees with flanged or bossed Outlets
■ 16 Bar Water - 8 Bar Gas
■ Fabricated in 10mm epoxy coated carbon steel to any size you require with an energiser O-ring gasket for water and a full face gasket for gas and asbestos cement pipes
■ Designed for use with under pressure pipe drilling machines on live mains
■ These are a dedicated hot tapping tees so it is important that the pipe is accurately calli-pered top to bottom and side to side with one measurement at the spot where the outlet will be.
Applicable StandardsSteel: 10mm carbon steel to BS EN 10025: 1993 Grade S275JR
Neck: API 5L welded or seamless pipe
Flange: BS 4504 –ANSA 150 or flanged to your requirements
Fasteners: M16 or M20 Grade 8.8 bolts zinc plated, stainless on request
Energisers O-ring / Gaskets: WRAS approved EPDM or Nitrile to BS 2494 Grade G
Coating: WRAS approved Resicoat R4 fusion bonded epoxy 250-300 microns1
Manufacturers & Suppliers of Pipe Fittings for the Water and Gas Industries
Under Pressure Tee for Hot Tapping Branch Connections on Cast Iron, Ductile Iron, Steel, PVC and Asbestos Cement Water and Gas Pipes
Product Specifications
Cascade Clamps UK Limited, Rutherford Business ParkMarley Lane, Battle, East Sussex TN33 0TY
t: 01424 777102 f: 01424 400166E: sales@cascadeclamps.co.uk www.cascadeclamps.co.uk
Cascade clamps UK Ltd is registered in England & Wales. Company No. 04306065 Vat No: GB794 0149 17 registered office: 72a High Street, Battle, East Sussex TN33 0AG
General Information
■ Pressure ratings to your requirements from 0.5 bar to 20 bar working pressure, 30 bar test pressure
■ Smaller diameter Under Pressure Tees (UPT) will contain more pressure than larger diameter UPT’s. Cleaning and lubricating bolt threads will reduce friction and permit greater torque
■ The pressure containing capability of a UPT is influenced by the pipe size, the surface quality, the environment and service conditions and installation workmanship
■ UPTs can be manufactured for all pipe types including Ductile Iron, Cast iron, PE, PVC, Steel and AC.
■ UPT Diameters : - 90mm to 2000mm
■ UPT Lengths: - Min 250mm Max 3000mm
■ UPT types: - Single and Split Collar
■ UPT outlets:- DN50 upwards –PN10/PN16/PN25 and ANSI 150
■ Temp Range: -40ºC to 200ºC
■ Life expectancy 50 years plus under normal operating conditions in potablewater and sewerage pipework
Manufacturers & Suppliers of Pipe Fittings for the Water and Gas Industries
Applicable StandardsASTM A480/A480M 04A – ASTM A240/A240M 04A
EN10204-3.1B 95 – EN10204-3,1,B
BS 6920 – BS4504
EPDM – Wras Approved
BSEN 682:2002 – Type 4711 to WRAS approved and listed.
QMS ISO-9001 : QMS ISO 14001
MaterialsLOCKING WASHER PLATE: - Stainless Steel AISI – 304/316 (Locks into position for easy tightening of nuts.)
LUGS: - Stainless Steel AISI – 304/316 - MIG-welded to receiver bar and fully passivated after welding. Leading edge is rounded to prevent them from catching bolt bars during installation.
SHELL:-Stainless Steel AISI - 304/316 2B finish.
BOLTS: - Stainless Steel AISI - 304/316 thread-rolled for strength and coated to prevent galling. Cascade bolts are MIG-welded to the receiver bar and fully passivated after welding.
NUTS: Stainless Steel – 304/316
RECEIVER BARS:-Stainless Steel AISI - 304/316 TIG-welded to shell to form a strong fusion, and fully passivated after welding.
GASKET: ASTM D2240 NR – NBR – EPDM - Formulated for water service, WRAS Approved EPDM.
All gaskets have a gridded design, tapered ends and vulcanized armour plates for easy installation and optimum sealing efficiency.
ARMOUR: Stainless Steel AISI - 304/316 Heavy Gauge
Under Pressure Tees for Hot Tapping Branch Connections on Cast Iron, Ductile Iron, Steel, PVC and Asbestos Cement Water and Gas Pipes
Cascade Clamps UK Limited, Rutherford Business ParkMarley Lane, Battle, East Sussex TN33 0TY
Cascade clamps UK Ltd is registered in England & Wales. Company No. 04306065 Vat No: GB794 0149 17 registered office: 72a High Street, Battle, East Sussex TN33 0AG
Manufacturers & Suppliers of Pipe Fittings for the Water and Gas Industries
Prodrill 20 Pipe Hot Tapping Machine Hot Tap 3⁄4” to 2” holes - 1⁄2” with an adaptor
Product Specifications
Cascade Clamps UK Limited, Rutherford Business ParkMarley Lane, Battle, East Sussex TN33 0TY
t: 01424 777102 f: 01424 400166E: sales@cascadeclamps.co.uk www.cascadeclamps.co.uk
Cascade clamps UK Ltd is registered in England & Wales. Company No. 04306065 Vat No: GB794 0149 17 registered office: 72a High Street, Battle, East Sussex TN33 0AG
General Information Cascade ProDrill 20 Under Pressure Pipe Drilling Machine for cutting 3⁄4” to 2” holes in water pipes at up to 16 bar working pressure and low pressure gas pipe-lines up to 4 bar.
■ Compact and easy to operate
■ High quality steel drill made in EU
■ Automatic control of drilling pressure via adjustable spring
■ Will drill through any wall thickness
■ Working stroke of 160mm
■ Total length: 450 mm
■ Air-valve and safety stop
Drilling Machines Comes With;
■ Hole saw carrier connector from 3⁄4” to 2”
■ AV Hole saw DN from 3⁄4” to 2”
■ One male/female extension 50 mm
■ One male/female extension 150 mm
■ One male/female extension 350 mm
■ One pilot drill
■ Arbour for hole saws
■ Levers to assemble/disassemble extensions
■ Piston to reduce pressure
■ Ratchet spanner
■ Wrench spanner
■ Hexagonal spanner
■ Operation, maintenance and compliance handbook
Drilling Machines Comes With; Hole saw carrier connector from ¾” to 2”
AV Hole saw DN from ¾” to 2”
One male/female extension 50 mm
One male/female extension 150 mm
One male/female extension 350 mm
One pilot drill
Arbour for hole saws
levers to assemble/disassemble extensions
piston to reduce pressure
ratchet spanner
wrench spanner
hexagonal spanner
operation, maintenance and compliance handbook
Cascade Model 20 Pipe Tapping Machine Drills ¾ to 2” Holes
For more information visit: http://www.cascadeclamps.co.uk/products.htm
Cascade Model 20 pipe drilling machine for drilling ¾” to 2” holes in water pipes at up to 16 bar working pressure and low pressure gas pipe-lines up to 4 bar. Key Features Compact and easy to operate
High quality steel drill made in EU
Automatic control of drilling pressure via adjustable spring
Will drill through any wall thickness
Working stroke of : 160mm
Total length: 450 mm
Air-valve and safety stop
Material: zinc plated steel
Prodrill 26 Pipe Tapping Machine
for DN65, DN80, DN100, DN125 and DN 150 PN16 Flanges
For more information visit: http://www.cascadeclamps.co.uk/products.htm
Cascade Prodrill 26 pipe drilling machine for tapping DN65 to DN 150 holes in water pipes at up to 16 bar working pressure and low pressure gas pipe-lines up to 4 bar. Key Features
Compact and easy to operate
High quality steel drill made in EU
Automatic control of drilling pressure via adjustable spring
Will drill through any wall thickness
Working stroke of : 250mm, 500mm with extension fitted
Total length: 450 mm
Air-valve and safety stop
Material: zinc plated steel
Manufacturers & Suppliers of Pipe Fittings for the Water and Gas Industries
Pipe Repair Clamps to Fix Leaking and Damaged Pipes Quickly and Permanently
Product Specifications
Cascade Clamps UK Limited, Rutherford Business ParkMarley Lane, Battle, East Sussex TN33 0TY
t: 01424 777102 f: 01424 400166E: sales@cascadeclamps.co.uk www.cascadeclamps.co.uk
Cascade clamps UK Ltd is registered in England & Wales. Company No. 04306065 Vat No: GB794 0149 17 registered office: 72a High Street, Battle, East Sussex TN33 0AG
General Information
■ Suitable for cast iron, ductile iron, steel, PVC and asbestos cement water and gas pipe
■ Pressure ratings to your requirements from 4 bar to 30 bar
■ The amount of pressure that a full circle repair clamp will contain is proportionate to the diameter of the pipe being repaired and the amount of torque applied to the bolts. Smaller diameter repair clamps will contain more pressure than larger diameter repair clamps. Cleaning and lubricating bolt threads will reduce friction and permit greater torque.
■ The pressure containing capability of a repair clamp is influenced by the pipe size, the type and extent of damage to the pipe, environment and service conditions and installation workmanship
■ Clamp lengths: - Min 75mm Max 2000mm
■ Clamp types: - Single and Split Collar
■ Diameters : - 15mm to 2000mm
■ Stainless Steel Repair Clamps do not restrain axial pipe movement. Suitable anchorage must be provided where pipe movement may occur
■ Temp Range + - (-40*C to 140*C )
■ Life expectancy 50 years plus under normal operating conditions in potable water and sewerage pipework
■ Full wrap around waffle gasket with an armour plate
Manufacturers & Suppliers of Pipe Fittings for the Water and Gas Industries
Applicable StandardsASTM A480/A480M 04A – ASTM A240/A240M 04A
EN10204-3.1B 95 – EN10204-3,1,B
BS 6920 – BS4504
BSEN 682:2002 – Type 4711 to WRAS approved and listed.
QMS ISO 9001-2001 & QMS ISO 14001
Available with BSP or NPT male and female threads
MaterialsLOCKING WASHER PLATE: - Stainless Steel AISI – 304/316 (Locks into position for easy tightening of nuts.)
LUGS: - Stainless Steel AISI – 304/316 - MIG-welded to receiver bar and fully passivated after welding. Leading edge is rounded to prevent them from catching bolt bars during installation.
SHELL:-Stainless Steel AISI - 304/316 2B finish.
BOLTS: - Stainless Steel AISI - 304/316 thread-rolled for strength and coated to prevent galling. Cascade bolts are MIG-welded to the receiver bar and fully passivated after welding.
NUTS: Stainless Steel – 304/316
RECEIVER BARS:-Stainless Steel AISI - 304/316 TIG-welded to shell to form a strong fusion, and fully passivated after welding.
GASKET: ASTM D2240 NR – NBR – EPDM - Nitrile 4711 Formulated for water service, WRAS Approved.All gaskets have a gridded design, tapered ends and vulcanized armour plates for easy installation and optimum sealing efficiency.
ARMOUR: Stainless Steel AISI - 304/316 Heavy gauge stainless steel vulcanized into the gasket at the time of moulding, to ensure:
• that it fits permanently • that it fits perfectly • that it provides a smooth transition from gasket to metal
Bossed Pipe Service Saddles for Hot Tapping on Cast Iron, Ductile Iron, and Asbestos Cement Water and Gas Pipe
Cascade Clamps UK Limited, Rutherford Business ParkMarley Lane, Battle, East Sussex TN33 0TY
Cascade clamps UK Ltd is registered in England & Wales. Company No. 04306065 Vat No: GB794 0149 17 registered office: 72a High Street, Battle, East Sussex TN33 0AG
The Q-Tee Range of Under Pressure Tapping Tees For Hot Taps On Ductile Iron,
Cast Iron, Steel, Asbestos Cement, PVC and HDPE Pipe
Features
• Full bore DN80 and DN100 PN16 outlets
• Range covers NB pipe sizes DN100 to DN300
• PN16 rated
• Reusable blade valve
• Suitable for all common pipe material including PE
• Designed to European Standard EN 545
Materials
• Ductile Iron EN-GJS-450-10
• WRAS Approved FBE Coating min. 250 microns
• EPDM gaskets to BS EN 681-1
• Bolts 8.8 Grade Galvanised
Advantages
• A gate valve is no longer required
• Simple robust design that is easy to operate
• Compact and easy to handle - no back straining
• Reduced stock as headwork is standard and compact
Click here to go to website: www.cascadeclamps.co.uk
Technical: • Ductile iron GGG 40 • Fusion Boned Epoxy (mini. 250 microns) RAL 5015 • EPDM gaskets BS EN 681-1 • Bolts: A2 stainless steel DIN 933 M10 • WRAS approved materials
Pipe OD PN16 Flange
Length Weight kg
110 80 170 10.7
125 80 170 11.2
125 100 235 12.3
140 80 235 11.9
140 100 235 13
160 80 270 13.7
160 100 270 14.7
180 80 225 15.1
180 100 230 16.3
200 80 270 16.2
200 100 270 17.3
250 80 390 30.6
250 100 390 31.6
250 150 265 32.4
315 80 390 36.7
315 100 390 37.7
315 150 310 39.0
400 80 390 53.2
400 100 390 54.2
400 150 360 55.3
Dedicated Under Pressure Tees for HDPE and PVC
Quick to fit they offer larger flanged outlets than electrofusion tees reducing the need to shut down water mains. Other sizes available on request.
Blade Valve for Under Pressure Drilling on Bossed Saddles
Description
Shut-off blade valve for under pressure tapping using a bossed saddles
Unimpeded passage for a 2” drill.
Materials Coating: Resicoat 900 R4 Blue . 250μm Material: Ductile iron GGG-40 Gasket: EPDM to BS EN 681-1 Bolts, nuts, washers: A2 stainless steel Shut of blade: AISI 301 stainless steel
Drill
Light weight manual drilling machine for ductile iron, cast iron, PE, PVC & asbestos
cement pipe
Size 1: drilling machine Ø 3/4” to 1” Size 2: drilling machine Ø 3/4” to 2
D BSP
D1 BSP
D2 Code H L1 Weight kg
2” ½” 43 SOV012 88 67 1.3
2” ¾ 43 SOV034 88 67 1.3
2” 1” 43 SOV001 88 67 1.3
2” 1 ¼ 43 SOV114 88 67 1.4
2” 1 ½” 43 SOV112 88 67 1.4
2” 2” 43 SOV002 88 67 1.5
Universal Pipe Saddles for Under pressure Tapping
For use on cast iron, ductile iron, steel, PVC and asbestos cement
Headwork Stainless Steel Bands
Part No. Bossed Part No. Min Ø Max Ø
CA-06-034 ¾” CA-62-00060 60 94
CA-06-110 1” CA-62-00088 88 130
CA-62-00133 133 159
CA-62-00159 159 192
CA-62-00190 190 220
CA-62-00216 216 246
CA-62-00240 240 270
CA-62-00267 267 318
CA-62-00318 318 368
CA-62-00355 355 428
CA-62-00406 406 475
CA-62-00470 470 546
CA-62-00508 508 571
CA-06-114 1 ¼” CA-62-00088 88 130
CA-06-112 1 ½” CA-62-00133 133 159
CA-06-200 2” CA-62-00159 159 192
CA-62-00190 190 220
CA-62-00216 216 246
CA-62-00240 240 270
CA-62-00267 267 318
CA-62-00318 318 368
CA-62-00355 355 428
CA-62-00406 406 475
CA-62-00470 470 546
CA-62-00508 508 571
Fitting Instructions
Clamp headwork to pipe to 70 Nm When tightening alternate between each ½ turn Remove slot cover on headwork Fit drill to headwork and drill into pipe Insert spatula blade into the slot to cut off water Remove drill and connect pipe Extract the spatula blade Replace slot cover
Materials
Pressure Rating: 16 operating pressure Headwork: GGG-50 nodular cast iron Coating: 250µ RAL epoxy coating Bolts: stainless steel Stainless steel band strap 60mm wide EPDM coating Gasket: EPDM
CA-70-100 ¾” & 1"
Ca-70-200 1 ¼” ", 1 ½” & 2"
Accessories — Spatula Blade The straps can be joined to cover larger diameter pipes
Universal Pipe Saddles
For use on cast iron, ductile iron, steel, PVC and asbestos cement
Headwork Stainless Steel Straps
Part No. Bossed Part No. Min Ø Max Ø
CA-60-034 ¾” CA-62-00060 60 94
CA-60-110 1” CA-62-00088 88 130
CA-62-00133 133 159
CA-62-00159 159 192
CA-62-00190 190 220
CA-62-00216 216 246
CA-62-00240 240 270
CA-62-00267 267 318
CA-62-00318 318 368
CA-62-00355 355 428
CA-62-00406 406 475
CA-62-00470 470 546
CA-62-00508 508 571
CA-60-114 1 ¼” CA-62-00088 88 130
CA-60-112 1 ½” CA-62-00133 133 159
CA-60-200 2” CA-62-00159 159 192
CA-62-00190 190 220
CA-62-00216 216 246
CA-62-00240 240 270
CA-62-00267 267 318
CA-62-00318 318 368
CA-62-00355 355 428
CA-62-00406 406 475
CA-62-00470 470 546
CA-62-00508 508 571
Fitting Instructions
Clamp headwork to pipe to 70 Nm When tightening alternate between each 1/2 turn
Materials
Pressure Rating: 16 operating pressure Headwork: GGG-50 nodular cast iron Coating: 250µ RAL epoxy coating Bolts: stainless steel Stainless steel band strap 60mm wide EPDM rubber coating Seals: EPDM for potable water
The straps can be joined to cover larger diameter pipes
Gunmetal Self Tapping Ferrule Straps and Ferrules
Materials LG2 BS 1400 gunmetal
DZR Cutter
O-rings WRAS approved nitrile
Washer WRAS approved EPDM
Gunmetal Self Tapping Ferrule Straps - ¾” Stems
Outlet
Range 25mm Pushfit
32mm Pushfit
¾” BSP 1” BSP
66-64 ✓ ✓ ✓ ✓
88-92 ✓ ✓ ✓ ✓
110-116 ✓ ✓ ✓ ✓
122-130 ✓ ✓ ✓ ✓
177-185 ✓ ✓ ✓ ✓
155-163 ✓ ✓ ✓ ✓
Pipe OD
63mm
90mm
110mm
125mm
160mm
180mm
Pushfit 25m & 32mm
BS 5433 ½” to 2” gunmetal stopcock
Female Iron ¾” & 1”
Ferrule
Gunmetal Ferrules Outlets
Stem Size 25mm Pushfit
32mm Pushfit
¾” BSP
1” BSP
¾” ✓ ✓ ✓ ✓
1” ✓ ✓
Ferrule, 25mm ferrule strap ferrule
BS 5154 gunmetal gate valves female
Copper Pipe Repair Clamps
For use on copper water pipes Rated for 10 bar pressure Temperature up to 90 ° C
Nominal Size
Part No.
10 mm CA.04.620.60.10
12 mm CA.04.620.60.12
14 mm CA.04.620.60.14
15 mm CA.04.620.60.15
16 mm CA.04.620.60.16
18 mm CA.04.620.60.18
22 mm CA.04.620.60.22
28 mm CA.04.620.60.28
35 mm CA.04.620.60.35
42 mm CA.04.620.60.42
54 mm CA.04.620.60.54
64 mm CA.04.620.60.64
70 mm CA.04.620.60.70
burst water pipe, leak repair, water pipe leak, fix leaking pipe, plumbing leak, repair water pipe, burst pipe
Repair clamps for larger pipe diameters are available in stainless steel.
Specifications
Body: Brass Bolts: Stainless steel Gasket: EPDM
Steel Pipe Repair Clamps
Specifications Body: Malleable Iron Coating: Galvanized Bolts: Stainless steel Gasket: EPDM
Part Number DN DN Pipe OD Size mm
A MM
CA.01.260.28.00 3/8" 10 17.2 70
CA.01.252.28.01 ½ " 15 21.3 134
CA.01.252.28.02 ¼” 20 26.9 134
CA.01.252.28.03 1" 25 33.7 134
CA.01.252.28.04 1 1/4" 32 42.4 134
CA.01.252.28.05 1 ½ " 40 48.3 134
CA.01.252.28.06 2" 50 60.3 134
CA.01.252.28.07 2 ½ " 65 76.1 134
CA.01.252.28.08 3" 80 88.9 134
CA.01.252.28.09 4" 100 114.3 134
B mm
28
45
50
57
70
75
90
105
115
140
C mm
53
84
88
98
105
112
122
139
155
194
Weight Kg
0.2
1.3
1.4
1.65
1.8
2
2.2
2.6
2.7
3.5
Clamps for the repair of holes and cracks in steel pipe water pipes to EN 10255 (BS 1387)
Maximum operating temperature 90 °C Pressure rating: 16 bar
Bossed Tapping Saddle Clamps For Copper Pipe
Part Number Copper Pipe OD x Female BSP Outlet
CA.04.621.60.1501 15 mm x 1/2"
CA.04.621.60.1801 18 mm x 1/2"
CA.04.621.60.2201 22 mm x 1/2"
CA.04.621.60.2802 28 mm x 3/4"
CA.04.621.60.3502 35 mm x 3/4"
CA.04.621.60.4203 42 mm x 1"
CA.04.621.60.5404 54 mm x 11/4"
For use on copper water pipes Rated for 10 bar pressure Temperature up to 90 ° C
Specifications
Body: Brass CuZn 40 Pb Bolts: Stainless steel Gasket: EPDM
A BSP threaded outlet allows a branch connection to be made off copper (cu) pipes, also available for steel pipes
DN BSP Outlet
Weight kg
Pipe OD mm
A mm B mm C mm D mm E mm
12 1/2" 0.170 15.0 50 26 42 36 25
15 1/2" 0.190 18.0 50 29 45 38 25
20 1/2" 0.230 22.0 60 34 50 41 25
25 3/4" 0.360 28.0 70 41 57 51 30
32 3/4" 0.460 35.0 70 49 69 57 33
40 1" 0.670 42.0 80 58 78 73 44
50 1 1/4" 1.050 54.0 100 72 92 89 52
Bossed Tapping Saddle Clamps For Steel Pipe
Specifications
Body: Malleable Iron Coating: Galvanized Bolts: Stainless steel Gasket: EPDM
Part Number
Pipe NB
BSP Branch
Pipe OD mm
A mm
B mm
C mm
Weight Kg
D mm
01.261.28.0101 ½” ½” 21.3 70 33 60 0.4 50
01.261.28.0201 ¾” ½” 26.9 70 40 70 0.4 55
01.261.28.0301 1" ½” 33.7 70 46 74 0.48 61
01.261.28.0302 1" ¾” 33.7 70 46 74 0.55 61
01.261.28.0402 1 ¼" ¾” 42.4 80 57 86 0.67 75
01.261.28.0502 1 ½” ¾” 48.3 100 66 94 1.1 85
01.261.28.0603 2" 1" 60.3 100 80 109 1.4 100
01.261.28.0703 2 ½” 1” 76.1 100 100 140 2.1 115
01.261.28.0704 2 ½” 1 ¼” 76.1 100 100 140 2.1 115
01.261.28.0705 2 ½” 1 ½” 76.1 100 100 140 2.1 115
01.261.28.0803 3" 1" 88.9 100 115 150 2.5 131
01.261.28.0804 3" 1 ¼” 88.9 100 115 150 2.5 131
01.261.28.0805 3" 1 ½” 88.9 100 115 150 2.5 131
01.261.28.0806 3" 2" 88.9 135 115 150 3.2 136
Saddle clamps for branching of steel water pipes
Maximum operating temperature 90 °C
Pressure rating: 16 bar water
Drinking & process water, oil-free compressed air
For steel pipe BS1387, BS3600, BS3601, API 5L & BS1600, BS3506, BS5391
Tapered for a smooth flow
Materials • In accordance with EN 545 • Ductile Iron GGG-40 • Bolts: zinc plated steel • WRAS approved epoxy coating RAL 5015
Metric Studded Flange Converters in Ductile Iron
Imperial to metric can be fabricated to your requirements.
S = single set stud bolts D = double set stud bolts Dimensions in millimetres
Any size can be made to order
NB Code Studs DN dn Studs Dim. L
DN80/DN50 AD25027 D 80 50 D 55
DN100/DN80 AD25029 D 100 80 D 30
DN125/DN80 AD25030 D 125 80 D 55
DN125/DN100 AD25012 D 125 100 D 55
DN150/DN80 AD25031 S 150 80 S 30
DN150/DN100 AD25015 D 150 100 D 30
DN150/DN125 AD25016 D 150 125 D 60
DN200/DN80 AD25032 S 200 80 S 45
DN200/DN100 AD25019 S 200 100 S 45
DN200/DN150 AD25016 D 200 150 D 35
Manufacturers & Suppliers of Pipe Fittings for the Water and Gas Industries
Universal Flange Adaptors Product Specifications
Cascade Clamps UK Limited, Rutherford Business ParkMarley Lane, Battle, East Sussex TN33 0TY
t: 01424 777102 f: 01424 400166E: sales@cascadeclamps.co.uk www.cascadeclamps.co.uk
Cascade clamps UK Ltd is registered in England & Wales. Company No. 04306065 Vat No: GB794 0149 17 registered office: 72a High Street, Battle, East Sussex TN33 0AG
General Information
■ Cascade Xtra Flange Adaptors – 40% more range tolerance than standard flange adaptors. Fits odd size pipe OD’s and reduces errors and stock levels.
■ Wide range of diameters covering pipes from 60 to 1477 millimeters.
■ PN-10 and PN-16 operating pressure.
■ Long bodies and large gaskets give improved performance.
■ Flanges:- According to BS EN1092-2 PN10/PN16 - According to ANSI up to DN-400 - According to British Standard Table D up to DN-400 (except DN-250) - According to BS 4504 Part 3
■ GGG-50 (DN-50 / DN-800). Steel (DN-900 / DN-1400).
■ 250 μm fusion bonded epoxy coating.
■ Equipped with DACROMET coated bolts, nuts and washers, and EPDM rubber seal.
ELEMENTS MATERIAL COATING STANDARDS
Flange (DN-50/DN-800) GGG-50 250 μm EPOXY EN 1514, EN 1563, BS 6920 Flange (DN-900/DN-1400) Steel EN 1025, EN 1514, BS 6920
End Ring (DN-50/DN-800) GGG-50 250 μm EPOXY EN 1514, EN 1563, BS6920End Ring (DN-900/DN-1400) Steel EN 1025, EN 1514, BS 6920
Bolts, nuts, washers F-114 High Tensile, DACROMET DIN 931, DIN 934, DIN 125 Grade 8.8
Gasket EPDM - EN 681-1, BS 6920
Manufacturers & Suppliers of Pipe Fittings for the Water and Gas Industries
Universal Flange Adaptors 40% More Range Than Standard Flange Adaptors
Cascade Clamps UK Limited, Rutherford Business ParkMarley Lane, Battle, East Sussex TN33 0TY
Cascade clamps UK Ltd is registered in England & Wales. Company No. 04306065 Vat No: GB794 0149 17 registered office: 72a High Street, Battle, East Sussex TN33 0AG
Series 13REF. 13-DN05013-DN06513-DN08013-DN10013-DN12513-DN15013-DN17513-DN200-A13-DN20013-DN250-A13-DN25013-DN30013-DN300-A13-DN35013-DN40013-DN400-A13-DN45013-DN500-A13-DN50013-DN500-B13-DN60013-DN600-A13-DN70013-DN80013-DN90013-DN100013-DN1100-A13-DN110013-DN1200-A13-DN120013-DN1400-A13-DN1400
DN 5060/65801001251501752002002502503003003504004004505005005006006007008009001000110011001200120014001400
Ø mm60-8070-9088-113107-132133-159159-184165-195194-226216-246244-276266-297315-345345-375375-405400-435435-470475-510499-534530-565575-610610-645645-680710-745810-845913-9491016-10521108-11331142-11671209-12341245-12701412-14371452-1477
L1 mm145145150125140175183183183158158158200200209298298208208208208298220225200200200200200200200200
L2 mm 190200223242269296317354368400419469499529565600640665695695775810910102511151230134013401455145516751675
Manufacturers & Suppliers of Pipe Fittings for the Water and Gas Industries
Universal Couplings and Step Couplings Product Specifications
Cascade Clamps UK Limited, Rutherford Business ParkMarley Lane, Battle, East Sussex TN33 0TY
t: 01424 777102 f: 01424 400166E: sales@cascadeclamps.co.uk www.cascadeclamps.co.uk
Cascade clamps UK Ltd is registered in England & Wales. Company No. 04306065 Vat No: GB794 0149 17 registered office: 72a High Street, Battle, East Sussex TN33 0AG
General Information
■ Cascade Xtra couplings – 40% more range tolerance than standard couplings, allowing pipes with larger differential OD’s to be joined and reducing errors and stock.
■ Large product range covering pipes from 60mm to 1477 mm.
■ Long bodies and large gaskets give improved performance
■ Suitable for joining pipes of different rigid materials, such as cast iron, ductile iron, stainless steel, PVC, asbestos cement and so on.
■ PN-10 and PN-16 operating pressure.
■ GGG-50 (DN-50 / DN-800). Steel (DN-900 / DN-1400).
■ 250 μm fusion bonded epoxy coating.
■ Equipped with DACROMET coated bolts, nuts and washers, and EPDM rubber seals.
ELEMENTS MATERIAL COATING STANDARDS
Coupling (DN-50/DN-800) GGG-50 250 μm FBE EN 1514, EN 1563, BS 6920 Coupling(DN-900/DN-1400) Steel EN 1025, EN 1514, BS 6920
End Ring (DN-50/DN-800) GGG-50 250 μm FBE EN 1514, EN 1563, BS 6920 End Ring (DN-900/DN-1400) Steel EN 1025, EN 1514, BS 6920
Bolts, nuts, washers F-114 High Tensile, DACROMET DIN 931, DIN 934, DIN 125 Grade 8.8
Gasket EPDM - EN 681-1, BS 6920
Manufacturers & Suppliers of Pipe Fittings for the Water and Gas Industries
Universal Couplings and Step Couplings With 40% More Range Than Standard Couplings
Cascade Clamps UK Limited, Rutherford Business ParkMarley Lane, Battle, East Sussex TN33 0TY
Cascade clamps UK Ltd is registered in England & Wales. Company No. 04306065 Vat No: GB794 0149 17 registered office: 72a High Street, Battle, East Sussex TN33 0AG
Universal Couplings
Universal Step CouplingsREF.14-DN20014-DN25014-DN30014-DN35014-DN40014-DN45014-DN50014-DN500-A14-DN600
REF. 12-DN05012-DN06512-DN08012-DN10012-DN12512-DN15012-DN17512-DN200-A12-DN20012-DN250-A12-DN25012-DN30012-DN300-A12-DN35012-DN40012-DN400-A12-DN45012-DN500-A12-DN50012-DN60012-DN600-A12-DN70012-DN80012-DN90012-DN100012-DN1100-A12-DN110012-DN1200-A12-DN120012-DN1400-A12-DN1400
DN5060/65801001251501752002002502503003003504004004505005006006007008009001000110011001200120014001400
Ø mm60-8070-9088-113107-132133-159159-184165-195194-226216-246244-276266-297315-345345-375375-405400-435435-470475-510499-534530-565610-645645-680710-745810-845913-9491016-10521108-11331142-11671209-12341245-12701412-14371452-1477
L1 mm186186186186206206222222222242242242242242292292292292292292292300300300300300300300300300300
L2 mm 19020022324226929631734836839841946949952956560064066569577581089599511151218129913331400143616031643
DN200250300350400450500500600
Ø1/Ø2 mm194-226 / 216-246244-276 / 266-297315-345 / 345-375375-405 / 400-435400-435 / 435-470475-510 / 530-565499-534 / 530-565530-565 / 575-610610-645 / 645-680
L1 mm255255255295302302302302302
L2mmm368419499565600695695695810
For PE, PVC, Cast Iron, Ductile Iron, Steel and Asbestos Cement Pipes Working Pressure 16 Bar End load Resistance 16 bar Teeth Work on Both Hard and Soft Pipe Reduces Stock Levels Easy to Fit Wide Tolerance
Materials Ductile iron GGG-45 Gasket: EPDM to BS EN 681-1 Bolts, nuts, washers: A2 stainless steel ANSI 304 Epoxy: WRAS approved Resicoat 9000 R4 blue ≥
250 μm WAGA Couplings
Pipe insert is recommended for optimal perform-ance on PE pipe
WAGA Wide Tolerance End Restraint Flange Adaptors
Part No DN Range Weight Kg
709357610 2"/50 46-71 5.7 709357612 60/65 69-90 6.5 709357614 3"/80 84-105 6.4 709357616 4"/100 104-132 8.2
709357618 5"/125 132-155 12.8 709357620 6"/150 154-192 13.6
709355625 8"/200 192-232 18 709455679 9"/225 230-268 29.1 709455681 9"/225 230-268 29.1
709355629 10"/250 267-310 30
709355633 12"/300 315-356 40
stainless steel insert for PE pipe
Materials Ductile iron GGG-45 Gasket: EPDM to BS EN 681-1 Bolts, nuts, washers: A2 stainless steel ANSI 304 Epoxy: WRAS approved Resicoat 9000 R4 blue ≥
250 μm
stainless steel insert for PE pipe
Flange Adaptors
For PE, PVC, Cast Iron, Ductile Iron, Steel and Asbestos Cement Pipes 16 Bar Working Pressure Teeth Work on Both Hard and Soft Pipe Reduces Stock Levels Easy to Fit Wide Range
Pipe insert are recommended for optimal per-formance on PE pipe
WAGA Multi Material Wide Range End Restraint Couplings
Part No DN Range Weight Kg
709307610 2"/50 46-71 4.8 709307612 60/65 69-90 5.4
709307614 3"/80 84-105 6.9
709307616 4"/100 104-132 9.1
709307618 5"/125 132-155 12.5 709307620 6"/150 152-194 14.6
709305624 8"/200 192-232 28.4 709305626 9"/225 230-268 39.2
709305628 10"/250 267-310 39.5 709305632 12"/300 315-356 51.2
• Designed for use on SDR 11 & 17 PE pipe without an insert
• Quick and easy to fit
• Positive stops prevent over tightening
• Mechanical locking grip ring prevents axial pipe movement
• Covers pipe diameters from 63-315mm
• Flanged: PN16
• Coating: 250 micron Epoxy
• Material: Ductile iron GGG-40.
• Grip Ring: Steel with electrolytic coating
• Gasket: EPDM
Code DN Outside Pipe Dia.
L1 D
ELFA-63 50-60-65 63 109 175
ELFA-75 50-60-65 75 109 175
ELF-90 80 90 114 200
ELF-110 100 110 119 224
ELF-125-100 100 125 119 254
ELF-125 125 125 119 254
ELF-140 125 140 124 254
ELF-160 150 160 139 285
ELF-180 150 180 139 285
ELF-200 200 200 162 340
ELF-225 200 225 172 340
ELF-250 250 250 184 405
ELF-280 250 280 177 405
ELF-315 300 315 207 472
End Restraint Flange Adaptors for PE Pipe
Alternative to the Viking Johnson AquaGrip
• Designed for use on SDR 11 & 17 PE pipe without an insert
• Quick and easy to fit
• Positive stops prevent over tightening
• Mechanical locking grip ring prevents axial pipe movement
• Covers pipe diameters from 63-315mm
• Flanged: PN16
• Coating: 250 micron Epoxy
• Material: Ductile iron GGG-40.
• Grip Ring: Steel with electrolytic coating
• Gasket: EPDM
• Bolts: DACROMET coated bolts, nuts and washers
Code Outside Pipe Dia.
L1 L2
ELC-63 63 191 133
ELC-75 75 191 146
ELF-90 90 201 161
ELF-110 110 205 181
ELF-125 125 211 196
ELF-140 140 211 212
ELF-160 160 232 235
ELF-180 180 232 255
ELF-200 200 290 284
ELF-250 250 320 335
ELF-315 315 360 400
Alternative to the Viking Johnson AquaGrip
End Restraint Couplings for PE Pipe
Bulldog - Flange Adaptors for Polyethylene and PVC Pipe Connections
• Suitable for High & Low Density PVC/PE • Flanges Drilled PN16 • Test Pressure: PN25 (37.5 kg/cm2). • Flange: Ductile iron GGG-40 • Coating: Epoxy RAL 5015 • Material: Ductile iron GGG-40 • Jaw Coating: Electrolytic • Gasket: EPDM • Bolt & Nut: Carbon Steel • Bolt and Nut Coating: Dacromet 500
DN Outside Pipe Dia. A B Weight
kg
50 63 101 165 2.7
60-65 75 101 185 3.1
80 90 101 200 3.7
100 110 135 220 5.7
100 125 142 250 6.6
125 125 142 285 6.6
150 160 147 285 8.7
200 200 147 340 11.3
Designed for use on SDR 11 and 17 without an insert Quick and easy to fit Bolts cannot be over tightened No torque wrench required 16 Bar Pressure Rated Low cost Gasket Included
Also see our range of pushfit fittings for 63mm, 90mm and 125mm HDPE pipe .http://www.cascadeclamps.co.uk/end-restraint.htm
Clamp for Repairing Leaking Lead or Rubber Gaskets Joints on Spigot & Socket Pipes on Cast Iron, Ductile Iron, Asbestos Cement & PVC Pipe
Easy To fit and highly cost effective compared to encapsulations muffs
Materials:
Carbon Steel Coating: fusion bonded epoxy (min. 250 microns) Gasket: EPDM or NBR
The clamps consists of two rings that open up to fit around the pipe. The inner ring of bolts push the gasket into the leaking joint, the outer ring of bolts are then turn outward creating leverage to compress the gasket into the joint. We recommend knocking up lead joints using new lead wool to stem the leak, prior to fit-ting the repair clamp.
The clamps are made to fit each pipe so we require the following information to quote
Pipe OD
Side to Side
Pipe OD Top to
Bottom
A
B
C
D
E
Pressure in pipe: _____________________
Type of pipe: Ductile/Cast/Asbestos_________
Gasket: Lead Joint / Rubber / ______________
Sizes DN200 to DN2000
For the repair of leaking bell joints on water and gas pipes
Suitable for Ductile Iron, Cast Iron, Steel, Asbestos Cement and PVC Pipes
Materials:
Ductile: EN-GJS-400-15 acc. to UNI EN 1563
Coating: Electro fusion bond epoxy (min. 150 microns)
Gasket: EPDM or NBR
Tie Rods and Nuts: High tensile galvanized steel, stainless steel on request
SPIGOT AND SOCKET REPAIR CLAMPS
DN Bolt Sizes
50-125 M12
150-250 M14
300-1200 M16
Segments
No. Tie Rods
Tie Rod Bolt Size
Tie Rod Length
Range KG
50 2" 2 4 12 150 63-70 560 2.5" 3 3 14 150 72-80 8.580 3" 3 6 12 150 98-104 9
100 4" 3 6 12 150 118-124 10125 5" 3 6 14 200 144-154 12150 6" 3 6 14 200 170-180 15175 7" 4 6 14 200 196-212 21200 8" 4 8 14 200 222-238 19225 9" 4 12 14 200 248-264 20250 10" 4 12 14 200 274-292 25275 11" 4 12 14 200 304-322 30300 12" 4 12 16 200 326-344 32325 13" 4 16 16 ** 348-365 40350 14" 4 16 16 200 378-396 39400 16" 5 15 16 200 429-455 46425 17" 5 15 16 ** 455-475 60450 18" 5 15 16 200 480-510 53500 20" 5 20 16 200 532-560 63550 22" 4 25 16 200 583-610 70600 24" 5 25 16 200 634-662 77625 25" 6 24 16 ** 645-670 80650 26" 6 24 16 ** 690-715 98700 28" 6 24 16 200 738-768 96750 30" 8 32 16 ** 815-840 126800 32" 8 32 16 200 842-882 106900 36" 8 32 16 200 945-985 1161000 40" 9 36 16 200 1048-1090 1541200 48" 10 40 16 200 1256-1298 170
DN
** clamps have two gaskets , see Fig. 1, and are designed for asbestos cement pipes but they can be used on all other pipe materials, the tie rod length depends on the length of the pipe coupling
Fig one
Encapsulation Repair Collars - Muff
For under pressure repairs of leaks on flanged or socket and spigot pipe
Materials: Stainless steel or Carbon Steel Coating: Electro fusion bond epoxy (min. 250 microns) Gasket: EPDM or NBR
The encapsulation collar / muff can be installed without turning off or reducing the water pressure.
For use on ductile iron, cast iron, cement, asbestos cement and steel pipes
Swing Check Valves Flanged PN16
DN Part Number KG
50 10760010 12.4
60 10760020 16.0
80 10760040 23.6
100 10760050 17.6
125 10760060 44.8
150 10760070 88.6
200 10760100 136.0
D
165
175
200
220
250
285
340
C
152
170
185
212
265
370
440
L
200
240
260
300
350
400
500
H
124
142
165
177
220
270
320
Materials Body: Ductile iron GGG-50 Disc: Ductile iron GGG-50 Disc Seat: WRAS Approved EPDM Seating Ring: Bronze or stainless steel Gasket: WRAS Approved EPDM to BS EN 681-1 Bolts, Nuts, Washers: A2 stainless steel AISI 304 Epoxy: WRAS approved Resicoat 9000 R4 blue 250 μm
Cast assembled and finished in Western Europe
Swing Check Valves With Lever and Weight Flanged PN16
Prevent back flow Metal/metal sealing Lifting eye nuts after DN 150 For use on the horizontal position Bypass and PN10 drillings available on request
DN Part Number KG
50 10761210 13.4
60 10761215 15.1
65 10761220 15.8
80 10761225 19.6
100 10761230 25.6
125 10761235 52.6
150 10761240 100.7
D
165
175
185
200
220
250
285
C
152
170
170
185
212
265
370
L
200
240
240
260
300
350
400
H
124
142
142
165
177
220
270
200 10761350 144.6 340 440 500 320
250 10761355 230.6 400 530 600 360
300 10761360 320.7 455 610 700 390
350 10761365 339 520 620 800 450
400 10761370 570 580 790 900 550
450 10761372 790 640 850 1000 575
500 10761374 886 715 935 1100 640
600 10761376 1248 840 1010 1300 740
Flange
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
Hydraulic pressure test Sealing: 18 bar Body: 25 bar All the valves are individually pressure tested at factory Maximum working temperature : up to 70°C
• DN 40 to 300 mm : flange connection• DN 1”1/2 : F/F• cast iron/ductile iron epoxy coated I/E : 200µ +/-40µ• Minimum upstream pressure : 1 bar• Maxi. upstream pressure : 25 bar (according to PN)
• T° maxi : 90°C • Flange version : PN according to EN 1092-2
• threaded version : 1”1/2 F/F• Vertical mounting : see option n°7 • Approvals : Conformity (Europe)
• Standards of international construction :CE conformity directive 97/23/CE
Technical data sheet
Pressure Reducing Valve - standard main valve(Except flow limiter C900)
Description
ukmain valve standard - Updated : 09/03//2004 1
Technicalinformations
DN A B C C D E F H Z Kg* 9” 10”Except ForC501 C501
1” 1/2 230 267 210 594 170 6 pans* -- 55 254 8 1/4 1/440 230 285 210 594 170 152 23 55 254 12 1/4 1/450 230 285 210 594 170 161 23 55 254 13 1/4 1/465 290 352 257 641 200 185 24 76 254 21 3/8 1/480 310 372 272 656 217 200 26 90 254 26 3/8 3/8
100 350 423 302 686 241 235 28 90 254 39 3/8 3/8125 400 506 371 755 296 270 30 100 254 59 3/8 3/8150 480 551 401 905 363 300 20 100 254 73 3/8 3/8200 600 709 529 987 467 360 22 114 254 122 3/8 3/8250 730 844 631 1089 587 425 24 127 254 208 1/2 1/2300 850 975 730 1188 680 486 27 140 254 328 1/2 1/2
H
BC
E
A
Z
D
F9 9
9 910
* Weight of main valve only
N° Description Materials EURO ANSI1 Membrane EPDM/Polyamide2 Position indicator Brass/Stainless CuZn39Pb3 ASTM B36 / ASTM B121
with drain steel X5CrNi18-10 AISI 304 / ASTM A240EPDMCu UNS C10200
3 Valve head : cast iron/ductile Epoxy coated I/E DN1”1/2-40-50 : EN-GJS-400-15 ASTM A536 65-45-12iron high pressure DN65 : EN-GJL-250 ASTM A48 35B
DN80 to 125 : EN-GJL-300 ASTM A395-76DN150 to 300 : EN-GJS-400-15 ASTM A536 65-45-12
4 Bolts and nuts Stainless steel X5CrNi18-10 AISI 304 / ASTM A2405 Removable streamlined seat Stainless steel GX5CrNi19-10 AISI 304 / ASTM A2406 Drain-and-valve-plug Brass CuZn39Pb3 ASTM B36 / ASTM B1217 Reversible seat seal EPDM8 Cast iron/ductile iron body - Epoxy coated I/E DN1”1/2 to 50 : EN-GJS-400-15 ASTM A536 65-45-12
high pressure DN65-80-125 : EN-GJL-250 ASTM A48 35BDN100 : EN-GJL-300 ASTM A395-76DN150 to 300 : EN-GJS-400-15 ASTM A536 65-45-12
9 DN of pressure tabs10 DN of pressure tabs
Conformity (Europe)
Dry Barrel Pillar Fire Hydrant with Gunmetal Instantaneous Couplings CE Marked to the Current Pillar Fire Hydrant Standard BS EN 14384: 2005
Sizes: 3”/80mm, 4”/100mm , 6”/150mm with inlet flange drilled PN10, PN 16 or ANSI 150, duckfoot available as option
Connections: Two 2 ½” / 65mm BS 336 LG2 BS 1400 gunmetal female instantaneous twist release couplings with male plastic blanking plug and brass chain, pump connection as option
Frost Free: Water is automatically drain when the main valve is closed preventing frost damage
Automatic Cut Off : If the hydrant is hit by a vehicle sacrificial flange bolts break and the main valve remains closed, the hydrant is repaired by replacing the bolts
Coating: Polyester epoxy coating 200µ for a durable colour and impact-resistant finish.
CA-1760 DN80 500 450 180
CA-1761 DN80 700 450 180
CA-1717 DN80 960 450 180
CA-1715 DN100 500 450 200
CA-1716 DN100 700 450 200
CA-1717 DN100 960 450 200
CA-1725 DN150 500 450 200
CA-1726 DN150 700 450 200
CA-1727 DN150 960 450 200
Code Size B Depth A L H
1200
1400
1660
1220
1420
1680
1255
1455
1740
Dry Barrel Pillar Fire Hydrant with Gunmetal Instantaneous Couplings CE Marked to the Current Pillar Fire Hydrant Standard BS EN 14384: 2005
Contact:
Cascade Clamps UK Ltd Rutherford Business Park Marley Lane Battle East Sussex TN33 0TY United Kingdom T +44 (0)1424 777102 F +44 (0)1424 400166 sales@cascadeclamps.co.uk
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