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Technology working for you.
HM Series 45t –650t
High Precision in Injection Molding
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45 t – 300 t
Special Features and Benefits of the HM Series 45 t – 650 t
Clamping unit
Parallel integrated clamping cylinder with integral fast-stroking cylinder and centrally mounted ejector guarantee a rapid and even build-up of clamping force.
Injection units with linear movement, traversable
Easy access to the nozzle without toolsand rapid screw removal.
The compact power-packs from a great series, with space-saving 2-platen technology or 3-platen technology.
Completely re-designed in the 45 to 650 clamping force range, these HM models stand for highest precision, shortest footprint and extensive options. Proven features have not been dispensed with, but ingeniously combined with innovation.
The high-performance control system offers numerous process monitor-ing and documentation facilities.
Thanks to a wide range of options, the HM is extremely versatile and lends itself to many special processes, such as injection-compression, multi-component technology, cellmould, etc. Put the HM to the test and see for yourself!
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400 t – 650 t
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Clamping system
Quick, steady clamping-force build-up is provided by 4 symmetrically positioned clamping cylinders with external fast-stro-ke pulling cylinders and centrally located ejector.
Linear guides
Support for the moving platen is provided by high-precision linear guides, which dis-penses with the need for special adjust-ments to accommodate heavy molds. Lu-brication is reduced to a minimum.
Screws with a uniform L/D ratio
22:1 and an injection pressure of 2,000 bars for the medium-diameter screws ensure excellent melt homogeneity.
Energy-saving DFEE drive
This flexible drive concept based on elec-trically adjustable (DFEE) delivery pumps promotes short cycle times. A further in-crease in injection performance through parallel movements can easily be achieved by installing an additional pump system.
Injection units equipped withlinear guides
and a service lifting mechanism to fa-cilitate maintenance and the removal of barrels and screws.
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45 t – 300 t
400 t – 650 t
Clamping unit HM 45 t – 650 t
Special advantages of the HM Design with extremely short footprint
Rectangular clamping platens
High rigidity and sturdiness
Precise platen parallelism maintained during the entire stroke
Moving platen support by low-maintenance linear guides
Fully hydraulic clamping system
High opening and closing speed thanks to differential circuit
Full clamping force evenly distributed over the entire mold space
Short dry cycle times
Flexible parts removal in 3 directions
High repeatability of all parameters
Highly sensitive mold protection
Optimal mold protection through minimized platen deflection and linear guides
All components with excellent serviceability and low maintenance requirements
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Plasticizing systems for injection molding machines must fulfill many different requirements. By applying a universal L/D ratio of 22:1 to the three screw sizes available for each injection unit, the processing window has been optimized to meet rising quality standards.
High-Performance Plasticizing Systems
Injection unit up to 8800
A concept for improved parts quality Optimized melt homogeneity thanks to a uniform L/D ratio of 22:1
and an injection pressure of 2000 bar with medium-diameter screws
Linear guide systems ensure precise axial movements of the injection unit
Carriage cylinders positioned opposite each other provide momentum-free nozzle carriage
Ultimate precision and repeatability Compact design with integrated hydraulic block and easy
access to all components
Direct screw drive via low-speed hydraulic motor with optimal adaptation to individual plasticizing demands
Ultimate repeatability thanks to controlled servo-valve
Injection units for more flexibility Short footprint with two pulling cylinders
High injection rates
Universal compatibility of barrels with different injection units
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The UNILOG B6 control system generation
15” TFT color screen with unlimited touch screen functionality for operation and display.
2 rows of soft keys to select machine functions.
Manual operating panel with 48 membrane keys to operate the machine’s axes and optional equipment (as standard with B6S control system, optional with B6E)
Space for 7 additional optional mechanical switches/keys.
10 membrane keys with luminous rings are available for the basic machine functions (drive, operation modes, heaters).
The complete machine documentation including all operation manuals, spare parts drawings and parts lists can also be retrieved. In addition, users can integrate their own PDF files and make them available to machine operators.
USB interfaces are available on the operating unit to connect peripheral equipment such as a printer, keyboard or USB stick, or they may be used as an access control system in combination with the integrated password system. An Ethernet interface is installed in the control cabinet at the rear.
UNILOG B6 is the name of the new control system generation that is setting benchmarks in user-friendliness, speed and precision. It is used across the entire product portfolio. A powerful system concept optimally geared to the requirements of hydraulics / sensor technology ensures fast, accu-rate movements along all axes of the machine. Precise analysis of all important process parameters provides the user with the control required for demanding applications.
UNILOG B6S
UNILOG B6E
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Cycle time analysis
The purpose of cycle time analysis is to record and optimize all movements. It is a fast and simple method of defining the
optimal cycle.
The ideal cycle is stored as part of the mold data set and can be retrieved for the next production run of the mold. This enables
quick recognition and correction of any process deviations (as standard with B6S control system, optional with B6E).
Energy measurement
Clear visualization of energy consumption is possible with Unilog B6. Various modes of operation can be displayed as re-
quired in terms of cycle time or material consumption.
Consequently, the machine’s energy- and cost-efficiency with regard to energy consumption can also be evaluated and calcu-
lated by means of accurate process analyses.
Included as standard with EcoPower machines, available as an option for other models.
Quality monitoring
With up to four envelope curves, the monitoring parameters are opti-mally adapted to the individual process.
An ideal curve serves as monitoring reference within the tolerance mar-gin. Whenever the tolerance margin is exceeded, an alarm is triggered and the faulty part automatically sorted out.
Every parameter can be visualized via the quality table and evaluated by means of an SPC chart.
Trend diagrams
Various functions can be clearly and concisely visualized. All data processing and monitoring functions are covered by a single control system.
Open interfaces facilitate access, simplify operation and integration incustomers’ networks.
Control elements
UNILOG B6E
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Integration and communication
Web-Service 24/7
WITTMANN BATTENFELD meets the plastics industry’s demand for 24/7 availability with a global network of experts.
With the help of the web service center, experienced service en-gineers establish a direct link to the customer’s injection molding
machine via the Internet.
In this way, actual service tasks on the machines are performed quickly and flexibly, which ensures optimal productivity and conser-
vation of value.
Robot control
Wittmann robots are operated simply and flexibly via the machine’s monitor screen, no switch-over is necessary between machine and robot control.
The total overview is given on one screen. The control system of the ro-bot itself is still placed directly on the robot.
Communication takes place via a CAN bus system, the Euromap inter-face remains free.
Process data acquisition via K4
In cooperation with our partner Wille System GmbH we offer K4, a process data acquisition software that provides access to a central da-tabase. Centralized data administration runs on a server and is also di-rectly integrated in the Unilog B6. Thus the plant’s entire machinery can be monitored and all machine data accessed via every machine control system.
K4 provides a unique scope of functions. It not only offers machine pa-rameter settings and quality assurance, but also maintenance records, preliminary and final costing, order-related staff work time logging and hall layout, as well as innumerable evaluation options including open item management, everything covered by and available from a single system.
Webcam
A webcam is integrated in the injection molding machine to visu-alize production monitoring.
This makes it possible to display areas on the B6 control system that are normally not open to view, such as robot-assisted part
deposition or the mold area.
The integrated webcam is used in particular also for 24/7 web service. Intelligible pictures of the problem situation on site can be transmitted to our global support center to enable effective
analysis.
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Application technology HM 45 - 650 t
Standard injection molding technology
Manufacturing of complex products with highest precision and process reliability. Quick, easy production of both standard parts and high-end technical components.
PIM – Powder Injection Molding
Powder injection molding (PIM) is a manufacturing process for series production of components made of metallic or ceramic materials. PIM is the ideal pro-cess for large-scale production of complex, functional parts that have to meet stringent material requirements.
LIM – Liquid Injection Molding
Thanks to its excellent material attributes, liquid silicone rubber offers a wide processing window for producing LSR parts. Typical applications are gaskets and gasket elements, baby pacifiers, membranes or jet formers for shower heads.
Combimould – multi-component injection molding
Combimould provides a facility to manufacture complex, multi-functional parts from several different materials in a single production step. By way of such combinations, downstream processing steps such
as bonding, assembly or screwing can be dispensed with, and there is ample scope for design and functionality. Fields of application are
automotive components, power tools or toys.
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HM 45 t
Clamping unit HM 45/ …
Clamping force kN 450
Distance between tier-bars mm x mm 320 x 270
Mold height (min.) mm 195
Opening stroke/opening force mm/kN 375/26
Maximum daylight mm 570
Ejector stroke/ejector force mm/kN 100/26,4
Dry cycle time 1) s-mm 1.6 - 224
Injection unit … /60 … /130 … /210
Screw diameter mm 14 18 22 18 22 25 30 25 30 35
Screw stroke mm 90 110 125 150
Screw L/D ratio 20 20 22 22
Theoretical shot volume cm3 13.9 22.9 34.2 28 41.8 61.4 88.4 73.6 106 144
Specific injection pressure bar 3,000 2,593 1,736 3,000 2,864 2,218 1,540 2,940 2,042 1,500
Max. screw speed min–1 498 318 310
Max. plasticizing rate (PS) 2) g/s 1.7 5 7.2 3.2 4.6 8.5 12.3 8.2 12 18.6
Max. screw torque Nm 90 231 238 357 490
Nozzle stroke/nozzle contact force mm/kN 250/47 250/47 250/86
Injection rate into air cm3/s 32.7 54.1 80.7 32.7 48.9 63.1 90.9 59.5 85.7 117
Injection rate into air with twin-pump (option) cm3/s 49 81.1 121 49.1 73.4 94.7 136 71.4 103 140
Injection rate into air with hy-draulic accumulator (option) cm3/s 65 108 161 77.7 116 150 216 143 206 280
Drive
Drive power kW 11 11 11
Oil tank volume l 150 150 150
Electrical power supply without/with Europackage kVA 20/49 24/53 27/56
Weights, Dimensions
Netweight (exclusive oil) kg 2,500 2,500 2,600
Lenght x width x weight 3) m 3.0x1.3x1.9 3.3x1.3x1.9 3.4x1.3x1.9
Max. mold weight/min. mold diameter 4) kg/mm 400/250 400/250 400/250
1) according to Euromap 6 2) according to Battenfeld norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
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HM 65 t
Clamping unit HM 65/ …
Clamping force kN 650
Distance between tier-bars mm x mm 370 x 320
Mold height (min.) mm 225
Opening stroke/opening force mm/kN 450/35
Maximum daylight mm 675
Ejector stroke/ejector force mm/kN 150/26.4
Dry cycle time 1) s-mm 1.8 - 259
Injection unit … /60 … /130 … /210 … /350
Screw diameter mm 14 18 22 18 22 25 30 25 30 35 30 35 40
Screw stroke mm 90 110 125 150 175
Screw L/D ratio 20 20 22 22 22
Theoretical shot volume cm3 13.9 22.9 34.2 28 41.8 61.4 88.4 73.6 106 144 123 169 220
Specific injection pressure bar 3,000 2,593 1,736 3,000 2,864 2,218 1,540 2,940 2,042 1,500 2,835 2,083 1,595
Max. screw speed min–1 623 398 310 298
Max. plasticizing rate (PS) 2) g/s 1.9 6.2 9 4 5.8 10.5 15.4 8.2 12 18.6 11.6 17.9 28.5
Max. screw torque Nm 90 231 238 357 490 621
Nozzle stroke/nozzle contact force mm/kN 250/47 250/47 250/86 250/86
Injection rate into air cm3/s 40.9 67.6 101 40.9 61.1 78.9 114 59.5 85.7 117 74.1 101 132
Injection rate into air with twin-pump (option) cm3/s 65 108 161 65.5 97.8 126 182 95.2 137 187 98.8 134 176
Injection rate into air with hy-draulic accumulator (option) cm3/s 65 108 161 77.7 116 150 216 143 206 280 216 294 384
Drive
Drive power kW 11 11 11 15
Oil tank volume l 200 200 200 200
Electrical power supply without/with Europackage kVA 20/49 24/53 27/56 34/63
Weights, Dimensions
Netweight (exclusive oil) kg 3,000 3,000 3,100 3,100
Lenght x width x weight 3) m 3.4x1.4x2.0 3.5x1.4x2.0 3.6x1.4x2.0 3.8x1.4x2.0
Max. mold weight/min. mold diameter 4) kg/mm 600/315 600/315 600/315 600/315
1) according to Euromap 6 2) according to Battenfeld norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
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HM 90 t
Clamping unit HM 90/ …
Clamping force kN 900
Distance between tier-bars mm x mm 420 x 370
Mold height (min.) mm 250
Opening stroke/opening force mm/kN 475/43
Maximum daylight mm 725
Ejector stroke/ejector force mm/kN 150/41.2
Dry cycle time 1) s-mm 2.0 - 294
Injection unit … /130 … /210 … /350 … /525
Screw diameter mm 18 22 25 30 25 30 35 30 35 40 35 40 45
Screw stroke mm 110 125 150 175 200
Screw L/D ratio 20 22 22 22 22
Theoretical shot volume cm3 28 41.8 61.4 88.4 73.6 106 144 123 169 220 193 251 318
Specific injection pressure bar 3,000 2,864 2,218 1,540 2,940 2,042 1,500 2,835 2,083 1,595 2,743 2,100 1,659
Max. screw speed min–1 477 372 298 318
Max. plasticizing rate (PS) 2) g/s 4.8 6.9 12.6 18.5 9.9 14.4 22.3 11.6 17.9 28.5 19.1 30.4 39.7
Max. screw torque Nm 238 357 490 621 770
Nozzle stroke/nozzle contact force mm/kN 250/47 250/86 250/86 350/86
Injection rate into air cm3/s 49.1 73.4 94.7 136 71.4 103 140 74.1 101 132 102 133 169
Injection rate into air with twin-pump (option) cm3/s 77.7 116 150 216 119 171 233 124 168 220 153 200 253
Injection rate into air with hy-draulic accumulator (option) cm3/s 77.7 116 150 216 155 223 303 216 294 384 287 375 475
Drive
Drive power kW 15 15 15 18.5
Oil tank volume l 250 250 250 250
Electrical power supply without/with Europackage kVA 30/59 32/61 34/63 39/68
Weights, Dimensions
Netweight (exclusive oil) kg 4,000 4,100 4,100 4,200
Lenght x width x weight 3) m 3.7 x1.5x2.1 3.7x1.5x2.1 3.9x1.5x2.1 4.2x1.5x2.1
Max. mold weight/min. mold diameter 4) kg/mm 800/350 800/350 800/350 800/350
1) according to Euromap 6 2) according to Battenfeld norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
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HM 110 t
Clamping unit HM 110/ …
Clamping force kN 1,100
Distance between tier-bars mm x mm 470 x 420
Mold height (min.) mm 275
Opening stroke/opening force mm/kN 500/55
Maximum daylight mm 775
Ejector stroke/ejector force mm/kN 150/41.2
Dry cycle time 1) s-mm 2.2 - 329
Injection unit … /210 … /350 … /525 … /750
Screw diameter mm 25 30 35 30 35 40 35 40 45 40 45 50
Screw stroke mm 150 175 200 225
Screw L/D ratio 22 22 22 22
Theoretical shot volume cm3 73.6 106 144 123 169 220 193 251 318 283 358 442
Specific injection pressure bar 2,940 2,042 1,500 2,835 2,083 1,595 2,743 2,100 1,659 2,678 2,116 1,714
Max. screw speed min–1 496 397 318 291
Max. plasticizing rate (PS) 2) g/s 13.1 19.2 29.7 15.4 23.8 38 19.1 30.4 39.7 27.9 36.3 43.9
Max. screw torque Nm 490 621 770 998
Nozzle stroke/nozzle contact force mm/kN 250/86 250/86 350/86 350/86
Injection rate into air cm3/s 95.2 137 187 98.8 134 176 102 133 169 124 157 194
Injection rate into air with twin-pump (option) cm3/s 143 206 280 148 202 263 153 200 253 176 223 276
Injection rate into air with hy-draulic accumulator (option) cm3/s 155 223 303 216 294 384 287 375 475 376 476 588
Drive
Drive power kW 18.5 18.5 18.5 22
Oil tank volume l 275 275 275 275
Electrical power supply without/with Europackage kVA 35/64 37/66 38/67 46/75
Weights, Dimensions
Netweight (exclusive oil) kg 4,500 4,500 4,600 4,600
Lenght x width x weight 3) m 4.0x1.5x2.1 4.0x1.5x2.1 4.3x1.5x2.1 4.5x1.5x2.1
Max. mold weight/min. mold diameter 4) kg/mm 1,000/400 1,000/400 1,000/400 1,000/400
1) according to Euromap 6 2) according to Battenfeld norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
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HM 150 t
Clamping unit HM 150/ …
Clamping force kN 1,500
Distance between tier-bars mm x mm 520 x 470
Mold height (min.) mm 300
Opening stroke/opening force mm/kN 575/62
Maximum daylight mm 875
Ejector stroke/ejector force mm/kN 200/41.2
Dry cycle time 1) s-mm 2.4 - 364
Injection unit … /350 … /525 … /750 … /1000
Screw diameter mm 30 35 40 35 40 45 40 45 50 45 50 55
Screw stroke mm 175 200 225 250
Screw L/D ratio 22 22 22 22
Theoretical shot volume cm3 123 169 220 193 251 318 283 358 442 398 491 594
Specific injection pressure bar 2,835 2,083 1,595 2,743 2,100 1,689 2,678 2,116 1,714 2,490 2,016 1,666
Max. screw speed min–1 472 378 291 260
Max. plasticizing rate (PS) 2) g/s 18.3 28.3 45.2 22.7 36.2 47.1 27.9 36.3 43.9 32.4 39.2 48.5
Max. screw torque Nm 621 770 998 1,540
Nozzle stroke/nozzle contact force mm/kN 250/86 350/86 350/86 400/100
Injection rate into air cm3/s 117 160 209 121 158 200 124 157 194 183 226 273
Injection rate into air with twin-pump (option) cm3/s 167 227 296 172 225 285 176 223 276 239 296 357
Injection rate into air with hy-draulic accumulator (option) cm3/s 216 294 384 287 375 475 376 476 588 478 590 714
Drive
Drive power kW 22 22 22 30
Oil tank volume l 350 350 350 350
Electrical power supply without/with Europackage kVA 41/70 43/72 46/75 57/86
Weights, Dimensions
Netweight (exclusive oil) kg 6,000 6,100 6,100 6,800
Lenght x width x weight 3) m 4.4x1.6x2.2 4.5x1.6x2.2 4.7x1.6x2.2 5.0x1.6x2.2
Max. mold weight/min. mold diameter 4) kg/mm 1,400/450 1,400/450 1,400/450 1,400/450
1) according to Euromap 6 2) according to Battenfeld norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
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HM 180 t
Clamping unit HM 180/ …
Clamping force kN 1,800
Distance between tier-bars mm x mm 570 x 520
Mold height (min.) mm 325
Opening stroke/opening force mm/kN 650/84
Maximum daylight mm 975
Ejector stroke/ejector force mm/kN 200/41.2
Dry cycle time 1) s-mm 2.6 - 399
Injection unit … /525 … /750 … /1000 … /1330
Screw diameter mm 35 40 45 40 45 50 45 50 55 50 55 65
Screw stroke mm 200 225 250 275
Screw L/D ratio 22 22 22 22
Theoretical shot volume cm3 193 251 318 283 358 442 398 491 594 540 653 913
Specific injection pressure bar 2,743 2,100 1,659 2,678 2,116 1,714 2,490 2,016 1,666 2,470 2,041 1,461
Max. screw speed min–1 517 398 260 207
Max. plasticizing rate (PS) 2) g/s 31 49.5 64.5 38.1 49.6 60 32.4 39.2 48.5 31.2 38.7 46.2
Max. screw torque Nm 770 998 1,540 1,940
Nozzle stroke/nozzle contact force mm/kN 350/86 350/86 400/100 400/100
Injection rate into air cm3/s 166 217 274 170 215 265 183 226 273 184 223 311
Injection rate into air with twin-pump (option) cm3/s 217 283 359 222 281 347 239 296 357 241 292 407
Injection rate into air with hy-draulic accumulator (option) cm3/s 287 375 475 376 476 588 478 590 714 567 686 958
Drive
Drive power kW 30 30 30 30
Oil tank volume l 400 400 400 400
Electrical power supply without/with Europackage kVA 52/81 55/84 57/86 60/89
Weights, Dimensions
Netweight (exclusive oil) kg 7,300 7,300 8,000 9,000
Lenght x width x weight 3) m 4.8x1.6x2.2 4.9x1.6x2.2 5.2x1.6x2.2 5.3x1.6x2.2
Max. mold weight/min. mold diameter 4) kg/mm 1,800/500 1,800/500 1,800/500 1,800/500
1) according to Euromap 6 2) according to Battenfeld norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
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HM 240 t
Clamping unit HM 240/ …
Clamping force kN 2,400
Distance between tier-bars mm x mm 630 x 570
Mold height (min.) mm 350
Opening stroke/opening force mm/kN 725/104
Maximum daylight mm 1,075
Ejector stroke/ejector force mm/kN 200/59
Dry cycle time 1) s-mm 2.7 - 441
Injection unit … /750 … /1000 … /1330
Screw diameter mm 40 45 50 45 50 55 50 55 65
Screw stroke mm 225 250 275
Screw L/D ratio 22 22 22
Theoretical shot volume cm3 283 358 442 398 491 594 540 653 913
Specific injection pressure bar 2,678 21,16 1,714 2,490 2,016 1,666 2,470 2,041 1,461
Max. screw speed min–1 536 350 278
Max. plasticizing rate (PS) 2) g/s 51.3 66.8 80.8 43.6 52.8 65.3 41.9 51.9 62
Max. screw torque Nm 998 1,540 1,940
Nozzle stroke/nozzle contact force mm/kN 350/86 400/100 400/100
Injection rate into air cm3/s 229 289 357 246 304 368 248 300 419
Injection rate into air with twin-pump (option) cm3/s 261 331 408 351 434 525 354 428 599
Injection rate into air with hy-draulic accumulator (option) cm3/s 376 476 588 478 590 714 567 686 958
Drive
Drive power kW 37 37 37
Oil tank volume l 550 550 550
Electrical power supply without/with Europackage kVA 63/92 64/93 67/96
Weights, Dimensions
Netweight (exclusive oil) kg 9,300 10,000 10,000
Lenght x width x weight 3) m 5.2x1.8x2.4 5.4x1.8x2.4 5.5x1.8x2.4
Max. mold weight/min. mold diameter 4) kg/mm 2,400/500 2,400/500 2,400/500
1) according to Euromap 6 2) according to Battenfeld norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
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HM 300 t
Clamping unit HM 300/ …
Clamping force kN 3,000
Distance between tier-bars mm x mm 710 x 630
Mold height (min.) mm 375
Opening stroke/opening force mm/kN 800/141
Maximum daylight mm 1,175
Ejector stroke/ejector force mm/kN 200/59
Dry cycle time 1) s-mm 2.8 - 441
Injection unit … /1000 … /1330 … /2250
Screw diameter mm 45 50 55 50 55 65 55 65 75
Screw stroke mm 250 275 325
Screw L/D ratio 22 22 22
Theoretical shot volume cm3 398 491 594 540 653 913 772 1,078 1,436
Specific injection pressure bar 2,490 2,016 1,666 2,470 2,041 1,461 2,500 2,070 1,555
Max. screw speed min–1 400 318 283
Max. plasticizing rate (PS) 2) g/s 49.9 60.3 74.6 48 59.3 70.9 53 79 120
Max. screw torque Nm 1,540 1,940 2,373
Nozzle stroke/nozzle contact force mm/kN 400/100 400/100 500/129
Injection rate into air cm3/s 281 347 420 283 343 479 242 338 450
Injection rate into air with twin-pump (option) cm3/s 351 434 525 354 428 599 315 440 585
Injection rate into air with hy-draulic accumulator (option) cm3/s 478 590 714 567 686 958 726 1,014 1,351
Drive
Drive power kW 45 45 45
Oil tank volume l 650 650 650
Electrical power supply without/with Europackage kVA 75/104 78/107 88/117
Weights, Dimensions
Netweight (exclusive oil) kg 12,000 12,000 14,000
Lenght x width x weight 3) m 5.6x1.9x2.4 5.7x1.9x2.4 6.9x1.9x2.4
Max. mold weight/min. mold diameter 4) kg/mm 3,200/630 3,200/630 3,200/630
1) according to Euromap 6 2) according to Battenfeld norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
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HM 400 t
Clamping unit HM 400/ …
Clamping force kN 4,000
Distance between tier-bars mm x mm 900 x 710
Mold height (min.) mm 400
Opening stroke/opening force mm/kN 975/175
Maximum daylight mm 1,375
Ejector stroke/ejector force mm/kN 250/81
Dry cycle time 1) s-mm 3.2 - 497
Injection unit … /2250 … /3400 … /5100
Screw diameter mm 55 65 75 65 75 85 75 85 95
Screw stroke mm 325 375 425
Screw L/D ratio 22 22 22
Theoretical shot volume cm3 772 1,078 1,436 1,244 1,657 2,128 1,878 2,412 3,012
Specific injection pressure bar 2,500 2,070 1,555 2,500 2,022 1,574 2,500 2,110 1,689
Max. screw speed min–1 389 244 152
Max. plasticizing rate (PS) 2) g/s 72 107 160 68 104 146 65 91 118
Max. screw torque Nm 2,373 3,759 6,048
Nozzle stroke/nozzle contact force mm/kN 500/129 600/129 600/129
Injection rate into air cm3/s 333 465 619 358 476 612 355 456 570
Injection rate into air with twin-pump (option) cm3/s 442 617 822 475 632 812 471 605 756
Injection rate into air with hy-draulic accumulator (option) cm3/s 726 1,014 1,351 1,040 1,385 1,779 1,291 1,659 2,072
Drive
Drive power kW 55 55 55
Oil tank volume l 970 970 970
Electrical power supply without/with Europackage kVA 102/131 106/135 111/140
Weights, Dimensions
Netweight (exclusive oil) kg 21,000 22,000 23,000
Lenght x width x weight 3) m 6.6x2.4x2.4 7.1x2.4x2.4 7.3x2.4x2.4
Max. mold weight/min. mold diameter 4) kg/mm 5,500/700 5,500/700 5,500/700
1) according to Euromap 6 2) according to Battenfeld norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
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HM 500 t
Clamping unit HM 500/ …
Clamping force kN 5,000
Distance between tier-bars mm x mm 1,000 x 800
Mold height (min.) mm 450
Opening stroke/opening force mm/kN 1,150/247
Maximum daylight mm 1,600
Ejector stroke/ejector force mm/kN 250/81
Dry cycle time 1) s-mm 3.6 - 560
Injection unit … /2250 … /3400 … /5100
Screw diameter mm 55 65 75 65 75 85 75 85 95
Screw stroke mm 325 375 425
Screw L/D ratio 22 22 22
Theoretical shot volume cm3 772 1,078 1,436 1,244 1,657 2,128 1,878 2,412 3,012
Specific injection pressure bar 2,500 2,070 1,555 2,500 2,022 1,574 2,500 2,110 1,689
Max. screw speed min–1 500 330 207
Max. plasticizing rate (PS) 2) g/s 85 130 185 92 140 195 88 124 160
Max. screw torque Nm 2,373 3,759 6,048
Nozzle stroke/nozzle contact force mm/kN 500/129 600/129 600/129
Injection rate into air cm3/s 454 634 844 488 649 834 484 622 777
Injection rate into air with twin-pump (option) cm3/s 563 786 1,047 605 805 1034 600 771 963
Injection rate into air with hy-draulic accumulator (option) cm3/s 726 1,014 1,351 1,040 1,385 1,779 1,291 1,659 2,072
Drive
Drive power kW 75 75 75
Oil tank volume l 1,300 1,300 1,300
Electrical power supply without/with Europackage kVA 127/156 132/161 136/165
Weights, Dimensions
Netweight (exclusive oil) kg 25,000 26,000 27,000
Lenght x width x weight 3) m 6.9x2.5x2.6 7.3x2.5x2.6 7.7x2.5x2.6
Max. mold weight/min. mold diameter 4) kg/mm 6,500/800 6,500/800 6,500/800
1) according to Euromap 6 2) according to Battenfeld norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
20
HM 650 t
Clamping unit HM 650/ …
Clamping force kN 6,500
Distance between tier-bars mm x mm 1,100 x 800
Mold height (min.) mm 500
Opening stroke/opening force mm/kN 1,250/247
Maximum daylight mm 1,750
Ejector stroke/ejector force mm/kN 250/81
Dry cycle time 1) s-mm 4.5 - 560
Injection unit … /3400 … /5100 … /8800
Screw diameter mm 65 75 85 75 85 95 95 105 120
Screw stroke mm 375 425 525
Screw L/D ratio 22 22 22
Theoretical shot volume cm3 1,244 1,657 2,128 1,878 2,412 3,012 3,721 4,545 5,937
Specific injection pressure bar 2,500 2,022 1,574 2,500 2,110 1,689 2,359 1,931 1,479
Max. screw speed min–1 330 207 188 161
Max. plasticizing rate (PS) 2) g/s 92 140 195 88 124 160 145 170 210
Max. screw torque Nm 3,759 6,048 8,000 9,345
Nozzle stroke/nozzle contact force mm/kN 600/129 600/129 600/129
Injection rate into air cm3/s 488 649 834 484 622 777 668 815 1065
Injection rate into air with twin-pump (option) cm3/s 605 805 1,034 600 771 963
Injection rate into air with hy-draulic accumulator (option) cm3/s 1,040 1,385 1,779 1,291 1,659 2,072 1,483 1,812 2,367
Drive
Drive power kW 90 90 110
Oil tank volume l 1,650 1,650 1,650
Electrical power supply without/with Europackage kVA 148/177 153/182 215/244
Weights, Dimensions
Netweight (exclusive oil) kg 31,000 32,000 34,000
Lenght x width x weight 3) m 8.3x2.7x2.6 8.3x2.7x2.6 8.8x2.7x2.6
Max. mold weight/min. mold diameter 4) kg/mm 8,000/800 8,000/800 8,000/800
1) according to Euromap 6 2) according to Battenfeld norm, higher plasticizing rates possible with twin-pump (option) 3) max. length with middle screw diameter in back position 4) max. 2/3 on clamping platen
21
Standard features HM UNILOG B6E, B6S
UNILOG B6E
Electrical components
Operating voltage 230/400 V-3PH, 50 Hz
Common voltage supply <=HM 160 with 230/400 V
Software for operating hours counter
Closing/Opening - 5 profile steps
Ejection forward/back - 3 profile steps
Nozzle forward/back - 3 profile steps
Injection/Holding pressure - 10 profile steps
Screw speed/Back pressure - 6 profile steps
Purging program
Stroke zero offset settings
Start-up program
Adjustable injection pressure limitation
Switchover to holding pressure MASTER / SLAVE by injection time, screw stroke/injection volume and injection pressure
Self-teaching temperature controller
Display of temperature inside electrical cabinet
Seven-day timer
Access authorization via USB stick
Access protected via password system
Freely configurable status bar
Physical, process-related units
15“TFT color screen
Machine control via touch screen
Automatic dimming
Logbook with filter function
Hardcopy function
Internal data storage via USB connection or network
Online language selection
Online selection of imerial or metric units
Operator manual incl. hydr., mech. and el. shedules online
Time Monitoring
Quality table, 1.000 storage depth
Events protocol (logbook) for 1.000 events
Parts counter with good/bad part evaluation
Actual value graphics with 5 curves
1 Envelope curve monitoring
Injection Integral supervision
Metering Integral supervision
Alarm message via E-MAIL
USB - 1x operating unit
1x Ethernet interface
Printing via USB connection or network
Paint RAL 9002 grey white / RAL5002 ultramarine blue
Hydraulic
Hydraulic unit with variable pressure and speed axial piston pump
Oil filtration by fine flow filter with electrical clogging indicator
Oil level indicator with alarm
Closed-loop oil temperature control with oil pre-heating
Oil temperature monitoring
Oil tank with connections for external oil filtration
Separate hand keys for core pulls
Hydraulic pressure displayed
Clamping unit
Clamping force adjustable via touchscreen
Closing and opening speed adjustableClosing and opening force adjustableMould safety program
Moving platen supported by positioned linear guides
Platen drillings and register rings according to EUROMAP
Fixing holes for robot on top of the fixed platen according to EUROMAP/VDMA
Hydraulic mold close inhibit, electrically monitored on operator side
Central hydraulic multi-stroke ejector, adjustable
Flexible parts removal from 3 directions
Injection unit
Pump closed loop controlled
Screw L/D=22 with check valve, screw and barrel nitratedThermocouple failure monitorMaximum temperature supervision
Plug-in ceramic heater bands
Temperature control of feed throat integrated
Open nozzle
Swiveling injection unit up to … /1330 injection unit
Purge guard electrically monitored
Hopper of V2A stainless steel can be shut and emptied
Selectable barrel stand-by temperature
Physical units -bar, ccm, mm/s etc.
Screw protection
Linear bearings for the injection unit
Safety gate
Monitored safety gate, CE-confirmed
Maintenance-free safety gate locked by electromagnet
Safety gate free for mould change and handling by robot
Cooling and conditioning
Cooling-water flow controller with temperature gauges in return lines, up to 45t: 2-way, from 60t: 4-way, from 400t: 6-way
UNILOG B6S
Servo closed loop control
Manual board with foil buttonsUser programming system „APS“Cycle time analysis
4 freely configurable network connections
Freely configurable screen pages „User page“
Notepad function
Actual value graphics with 16 curves
Quality table, 10.000 storage depth
Events protocol (logbook) for 10.000 events
Trend diagram
SPC charts
4 Envelope curves monitorings
USB 2x operating unit
22
Optional features HM UNILOG B6E, B6S
Hydraulic B6E B6S
Hydr. accumulator for fast injection incl. loading pump and paral-lel ejector movement and core pull movement via double pump –
Extra large oil coolerCore pull movement and parallel ejection with double pump
Core pull movement and parallel ejection incl. fast injection with double pump
Injection parallel to clamp force build-up –
Hydraulic core pulls. Limit switch function according toEUROMAP 13. Pressure and speeds adjustable
Pneumatic core pull
Pneumatic manifold for Mouldmaster nozzle (controlled 1 nozzle or more parallel in the mould)
Hydraulic manifold for Mouldmaster nozzle (controlling 1 nozzle or more parallel in the mould)
Filter in water inlet of oil cooler
Adapter with ball valve on the oil tank for oil maintenance
Separate bypass filtration unit
Clamping unit B6E B6S
Non-standard mould hight after customer requestNon-standard opening stroke after customer requestT-slots in mould platens
SPI bolt pattern
Ejector cross in clamping platen as per EUROMAP/SPI
Maximum ejector force increased
Mechanical ejector couple
Ejector platen safety device
Mechanical mould safety mechanism
Parts chute for separation of good/bad parts
Photoelectric ejection check
Air valve, action initiated (ON) and timer (OFF)
Manual or semiautomatic tiebar retract device
Quick mold clamping system magnet., hydr. or mech.
Injection unit B6E B6S
Servo closed loop controlled •Grooves in the feeding zoneHigh torque screw motor in lieu of standard
High temperature heaterbands (max. 450°C)
Screw drive by a.c. servo-motor –Ball type screw tip
Needle type shutoff nozzle with spring, pneumatic operated or hydraulic operated
Melt temperature- or pressure sensor in cylinder head –Hydraulic cross-bolt type shut-off nozzle (from SPE 1000)
Open Airmould®-nozzle, pressure controlled –Relief valve for nozzle pressure control (standard from SPE 2250)
Wear resistant screw and barrel AK+
Barrel insulation
Screw with mixing section or barrier section
Application package processing thermosets –Injection unit equipped for rigid PVC –Application package processing liquid silicone rubber (LSR) –Application package processing PIM/MIM/CIM –Hoppermagnet
Hopper loader UNIFEED A1 (till SPE1330)
Caption: standard • optional not available –
Safety gate B6E B6S
Operating safety gate at the rear sideFront side gate safety system for manual part removalPneumatic safety gate at the operator side
Initiate next cycle by closing safety gate in semi-auto operation
Safety gate clearance operator side/rear side extended
Safety gate rear side lowered at the top of the upper tiebar
Cooling and conditioning B6E B6S
Additional flow controller with temperature gaugesShut-off valve for cooling water batteryBlow out valve for cooling water battery
Hosting of cooling circuits on the fix. platen for the moving platen
Electrical components B6E B6S
Clamp force display and supervision (standard from 400t)Temperature control zone for hot runnerNon-contact stroke transducers (standard form 400t) –Special voltage
Control cabinet cooler
Closed loop temperature control of platen and mould
Additional sockets
Fuse protection for sockets
Interface for handling equipment
Energy consumption analysis –Integrated Tandemmould –Switch over to holding pressure by cavity or melt pressure –Switch over to holding pressure by external signal –Injection compression program/venting program –Purging program through the open mold
Melt cushion control –Audible alarm
Analog temperature control interface
Temperature control interface digital, serial 20mA TTY protocol –CAN-Bus-interface for mold conditioner as per EUROMAP 66-2 –
Interface for Airmould® mobile –
Interface for robots as per EUROMAP 67
Adaptor from EUROMAP 67 to EUROMAP 12
Interface for conveyor belt
Scale interface –
Host computer interface/PDA (EUROMAP 63)
Relays contact parallel to plasticizing
Machine fault (potential-free contact)
BNC connectors for injection process analysis –
Interface for brushing device –
Interface for vacuum pump –
Second injection data setting for automatic start up –
Web- and remote service
Control button Wille system incl. Interface EUROMAP 63 - K4
Accessories B6E B6S
Pillar swivel crane with hoistSpecial paint and/or Touch-up paintTool kit
Levelling pads
USB stick for data storage
Webcam
Insiderpackage
23
Clamping unit Injection unit
t 60 130 210 350 525 750 1000 1330 2250 3400 5100 8800
45 • • •
65 • • • •
90 • • • •
110 • • • •
150 • • • •
180 • • • •
240 • • •
300 • • •
400 • • •
500 • • •
650 • • •
Material Factor
ABS 0,88
CA 1,02
CAB 0,97
PA 0,91
PC 0,97
PE 0,71
PMMA 0,94
POM 1,15
PP 0,73
The maximum shotweights (g) are calculated by multiplying the theoretical shot volume (cm3) by the above factor.
Material Factor
PP + 20% Talcum 0,85
PP + 40% Talcum 0,98
PP + 20% GF 0,85
PS 0,91
PVC-rigid 1,12
PVC-flexible 1,02
SAN 0,88
SB 0,88
PF 1,3
UP 1,6
(Dark grey boxes = Thermosets)
Possible Combinations of Clamping Units/Injection Units
Shot Weight Conversion Table
Clamping/Injection Unit Shot Weight
Technology working for you.Wittmann Battenfeld GmbHWiener Neustädter Strasse 812542 Kottingbrunn | AustriaTel.: +43 2252 404-0 | Fax: +43 2252 404-1062info@wittmann-group.com
www.wittmann-group.com
Wittmann Battenfeld GmbH & Co. KGWerner-Battenfeld-Strasse 158540 Meinerzhagen | GermanyTel.: +49 2354 72-0 | Fax: +49 2354 72-485info@wittmann-group.com
www.wittmann-group.comH
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