induction pipe bends
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Dee Development Engineers Limited
DEE Development Engineers Limited
OVERVIEW
Dee Development Engineers Limited
Overview Global manufacturer of piping systems and fittings for power, HRSG, chemical,
EPC and process industries
Incorporated in 1983 - shipped over 250,000 metric tons of Carbon, Stainless and
Alloy pipe fabrications to 6 continents
Over 1400 team members including 200+ engineers and 100+ certified welders
State of the art, equipment including welding equipment from Lincoln and Miller
Induction bending technology from Cojafex and AWS Schaffer
Continuous improvement and Environmental, Health & Safety programs in place
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Dee Development Engineers Limited
FacilitiesManufacturing
Fabrication Plant # 1 ~ 10,000 Tons \ Year (Palwal – India)
Fabrication Plant # 2 ~ 24,000 Tons \ Year (Palwal – India)
Fittings Plant ~ 2400 Tons \ Year (Palwal – India)
Manufacturing spread over 22 Acres ~ 90,000 Sq. Meters
Engineering
HQ Engineering Center (Palwal – India)
Chennai Engineering Center (Chennai – India)
Customer Support \ Operations
Headquarters: Palwal \ Faridabad – India (New Delhi area)
Americas – Atlanta GA, USA
Europe – Germany
Asia Pacific – Tokyo, Japan
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Dee Development Engineers Limited
Quality & Certifications
ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007PED (Directive
(97/23/EC)
ASME ‘S’ Stamp ASME ‘PP’ Stamp
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Dee Development Engineers Limited
Quality & Certifications Organization wide quality procedures and standards to support leading global
standards
Hands on experience with additional regional certifications including GOST-R,
MITI, CRN, IBR
Process for ASME ‘N’ stamp started in 2011 – certification expected in 2013
Working experience with most leading inspection agencies including: TUV, Lloyds,
HSB, SGS, BV
Physical and Chemical labs accredited by NABL (National Accreditation Board for
Testing and Calibration Laboratories - India)
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Dee Development Engineers Limited
Product Portfolio: Pipe Fabrication
HRSG Piping
Power Cycle Piping
Process Plant Piping
Balance of Plant Piping
Riser & Down Comer Piping
Gas and Steam Turbine Piping
Cooling Water & Lube Oil Piping
Steam Distribution Headers
Gas Compressor Piping
Turbine Integral Piping
Boiler Integral Piping
Experience of more than 250,000 Tons of Pre Fabrication which includes over 7500
Tons of P91 and 1500 Tons of WB36
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Dee Development Engineers Limited
Product Portfolio: Pipe Fabrication
Equipment and procedures capable of handling a wide array of material grades,
pipe diameter and wall thickness.
Pipe Grade Diameter Wall Thickness Construction
ALLOY STEELS
ASTM A335 P91
1/2 " TO 64" Up to 85 MM Seamless or Welded
ASTM A335 P22
ASTM A335 P11
ASTM A335 P91
ASTM A335 P5
STAINLESS STEELS
ASTM A312 TP 304 / 304L
1/2 " TO 64" Up to 85 MM Seamless or Welded
ASTM A312 TP 316 / 316L
ASTM A312 TP 321 / 321H
ASTM A312 TP 347 / 347H
CARBON STEELS
ASTM A106 Gr B / C1/2 " TO 64" Up to 85 MM Seamless or
WeldedASTM A53 Gr B / C
* Partial List
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Dee Development Engineers Limited
Product Portfolio: Fittings
Hot Pushing Mandrel Elbow Forming machines
Cold Forming Machines complemented with Edge
Preparation machines
Hydraulic Presses ranging from 750 MT to 3000 MT
2 gas fired Furnaces
Integrated machining infrastructure with over 20 lathes and
complementary equipment
Semi-automated Shot Blasting machines
Pipe Cutting equipment with capability to handle pipes up
to 52” diameter
Hot Formed
Cold Formed
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Dee Development Engineers Limited
Product Portfolio: Fittings Full range of in-house fittings manufacturing for maximum flexibility and
competitiveness
Seamless Butt Welded, Welder (ASME Section IX), Forged Socket Weld,
Threaded end connections, in Carbon, Stainless and Alloy Steels
90 ° Elbows
45 ° Elbows
Eccentric Reducers
Concentric Reducers
Half Socket Weld Couplings
Full Socket Weld Couplings
Equal Tees
Unequal Tees
Long radius induction bends
Weldolets
U-Bends
End Caps
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Dee Development Engineers Limited
Customers
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Dee Development Engineers Limited
Supply Chain
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Direct relationships with leading pipe mills across the globe
Ability to easily support customer’s inclusion \ exclusion \ preferred suppliers
Dee Development Engineers Limited
Induction Bending
Cojafex bending machine with ~ 3,000 Tons \ Yr of bending capacity
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Benefits include
Improved control over Ovality and
Thinning inherent in bending
operation
Reduction in required fabrication,
welding and inspections
Dee Development Engineers Limited
Make
AWS SCHAFER (Germany)
Nominal Pipe Range
8” to 48”
Thickness
Up to 120mm
Bend Radius
280mm to 6500mm
Bending Angle
0’ to 182’
Pipe Rotation
0’ to 360’ Degree
Induction BendingSchafer bending machine with ~ 5,400 Tons \ Yr of bending capacity
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Dee Development Engineers Limited
Organization
Over 1400 full team members
Over 180 degreed engineers
Specialized welders and technical resources with relevant training
Professional experience with multiple manufacturing companies
Category No. of people
Engineers & Managers 230
Skilled Manpower 341
Semiskilled Manpower 647
Helpers & Riggers 120
Supporting Departments 89
Total 1427
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Dee Development Engineers Limited
InfrastructureManufacturing
Fabrication: 2 facilities ~ 34,000 Tons \ Year capacity
Fittings: ~ 2,400 Tons \ Year
Engineering
Detailed engineering capabilities ~ 180 Engineers
Welding
Capable of operating over 100 welding stations including STT, GTAW, Orbital
GTAW, GMAW, SAW, MCAW, FCAW, Orbital FCAW, SMAW
Mechanized welding stations for carrying out Butt/Fillet joints with FCAW/SAW
process
Multiple robotic, automated and semi automated welding stations
4 Furnaces and 10 mobile units for post weld heat treatment
Orbital welding station for TIG welding
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Dee Development Engineers Limited
InfrastructureInduction Bending
2 EU made Machines with capability to bend pipe up to 48”
diameter with up to 120 mm wall thickness
Information Technology & Customer Support
Microsoft Navision - ERP system to support efficient and effective
project management
Global team to support customers across the globe
Other Technologies and Infrastructure
Chemical pickling and passivation facility
NABL certified non destructive labs
Covered and Controlled Blasting and Painting Facilities
30 Miles from Asia’s largest dry port
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Dee Development Engineers Limited
Contact
Headquarters & Manufacturing: Plot Number 5327 & 6412, Prithla – Tatarpur Road,
Village Tatarpur, District Palwal, Haryana, India. Tel. 91-1275-248200
US \ EU Sales Contacts• Pankaj Agarwal – pankaj.agarwal@ddel.net | + 91 98112 11520• Rahul Krishna – rahul.krishna@ddel.net | +91 95 400 58453
Global HQ and Mfg.Palwal \ Delhi, India
US Office \ WarehouseAtlanta, GA
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Design & Engineering Division
Chennai, India
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