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Industry 4.0 and the internet of thingsProf. Dr.-Ing. Roman Dumitrescu, Managing Director
it’s OWL Clustermanagement, Germany
© it´s OWL Clustermanagement GmbH | 2 | 3/17/2017 http://www.its-owl.com
The leading-edge cluster it’s OWLone of 15 leading-edge clusters in Germany
© it´s OWL Clustermanagement GmbH | 3 | 20.08.2013 www.its-owl.de
OWL – Outstanding Region for Innovation, Added
Value and Employment
Vibrant industries
Mechanical engineering, electrical/electronic and automotive supply industries
Strong brands, hidden champions, independent family-owned companies
More than
110 SMEs
as cluster
members
© it´s OWL Clustermanagement GmbH | 4 | 3/17/2017 http://www.its-owl.com
From mechanical systems to interconnected
cyber physical systems
Intelligent technical systemsthe driving force behind industry 4.0 and IoT
performance
requirements
adaptive
robust
predictive
user-friendly
Mechanical systems
Mechatronic systems
Mechanical
base system
Electronics, sensors,
actuators
Advanced data processing
and networking capabilitiesIntelligent technical systems
© it´s OWL Clustermanagement GmbH | 5 | 3/17/2017 http://www.its-owl.com
Industry 4.0 in real useapplication example from DMG Mori
▪ Cloud application to support operation planning,
scheduling and dispatching of machine tools.
▪ Optimization of manufacturing data by a cloud
application before they are forwarded to the shop
floor as a verified NC Program.
▪ The required machine data, the tools and control
strategies must be represented and simulated in the
cloud as a virtual machine tool.
Manufacturing
DataVerified NC-
Program
Cloud Application
© it´s OWL Clustermanagement GmbH | 6 | 3/17/2017 http://www.its-owl.com
Industry 4.0 in real useapplication example from Claas (Farming 4.0)
Corn harvester:
High investment but only
used 22 days per year
Challenges
▪ Autonomously adapt to the
current harvesting conditions
▪ Linking processes and
participantsResult: Increased capacity utilization by at least
10% through intelligent adaption and networking
© it´s OWL Clustermanagement GmbH | 8 | 3/17/2017 http://www.its-owl.com
Industry 4.0 as a high-level topicSubstantial increase of public interest and political awareness
© it´s OWL Clustermanagement GmbH | 13 | 3/17/2017 http://www.its-owl.com
Industrial separators are
mechanical devices for
separating fluids and
liquids
Separators are used in
many different industries
one important example
being the food
production industry
Innovation project Separator i4.0application examples
Dairy processing
Instant coffee
production
Brewery applications
© it´s OWL Clustermanagement GmbH | 14 | 20.08.2013 www.its-owl.de
2013
Trend toward mechatronization
1893 1970 1995
Me
ch
an
ica
l In
no
va
tio
ns
Ele
ctr
ica
l In
no
va
tio
ns
Globally connected self-
learning separator
2020
2013
Interdisciplinary engineering
Potential for innovation
Sensor technologyEfficient job execution
Interconnection
Intelligent sensors
expert system
Innovation project Separator i40challenges and objectives
© it´s OWL Clustermanagement GmbH | 15 | 3/17/2017 http://www.its-owl.com
Key:
GEA Westfalia Separator
GEA customers
Innovation project Separator i40project goals
Product Separated solids
Intelligent
sensors
Separator
Customer
Control unit
Expert system
Innovative intelligent sensors for self-
adjustment of the separator to changing
operating conditions
Intelligent Sensors
Sustainable integration of expert knowledge into the
further development and optimization (robustness)
of separation processes
Expert system
Other possible service offerings
Condition monitoring
Predictive maintenance
Pay-per-use
Leasing models
…Automatic
optimization
Recomendations
based on usage
© it´s OWL Clustermanagement GmbH | 16 | 20.08.2013 www.its-owl.de
?
Today
20xx
1915
3D-CADSystems
Engineering?Drawing board
Engineering
tools
Market Push
Mechatronics
Industrialization
Market Pull
Product-service
Internet of things
Intelligence
ECO System
„Economic miracle“
Globalization
Product development and Industry 4.0challenges for a home appliance manufacturer
© it´s OWL Clustermanagement GmbH | 17 | 20.08.2013 www.its-owl.de
Smart Grid
▪ Varying amount of energy
(grid stability control
mechanisms)
▪ Varying available energy
price forecast
▪ Ad-hoc price changes
Smart System
▪ Realization of desired user behavior
▪ Adoption to grid parameters
▪ Adoption to home parameters
Smart Home
▪ System of multiple
intelligent electrical
consumers
▪ Home with own renewable
energies
User Behavior
▪ Recommendation by system
▪ Ready until…
▪ Wash immediately
▪ Wash at night
Product development and Industry 4.0areas of interest in a smart home environment
© it´s OWL Clustermanagement GmbH | 18 | 20.08.2013 www.its-owl.de
Intelligent washer-dryer with smart grid
capabilities:
▪ Starts washing or drying cycle in case of
energy surplus
▪ Supports grid stability and use of renewable
energys
▪ …
Simple system
Complex system
Massive networked,
complicated system
Dynamic,
complicated system
Many environmental entities interacting with the
System (Energy consumers, Smart grid devices,
Photovoltaic plant, etc.)
Dynamic availability of energy and energy pricesChallenges
▪ Highly dynamic environment with high
influence on the system
▪ Need for a system which can adopt to the
environment
Innovation
Product development and Industry 4.0The importance of a systematic development approach
© it´s OWL Clustermanagement GmbH | 19 | 20.08.2013 www.its-owl.de
Effects of Industry 4.0 on business unitsNeed for action
ProductsProduct enhancement through information
and communication technologies
(e.g. intelligent separator)
Production and LogisticsImpact of digitization on
production and logistic processes
(e.g. interconnection of
production systems)
Engineering
Consistent and continuous
digitization of engineering
processes (e.g. continuous
tool chains)
Business/Services
Changing business and service
models based on the digitization of
products and processes
(e.g. predictive maintenance)
© it´s OWL Clustermanagement GmbH | 20 | 3/17/2017 http://www.its-owl.com
Summary
▪ Intelligent technical systems provide the basis
for Industry 4.0 and the internet of things
▪ Examples from it‘s OWL showcase the many
opportunites and applications of I4.0/IoT
▪ The resulting complexity can only be managed
with a systematic and comprehensive
development approach
Thank you for your attention
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