interpro: 3d printing, additive manufacturing, rapid prototyping and low-volume injection molding
Post on 21-Nov-2014
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• IIntroduction
Rapid Prototyping & 3D PrintingShort-Run Production with Cast UrethanesCNC MachiningBridge Tooling/Prototype Injection MoldingProfessionally Painted Appearance ModelsCAD Support
Established in 1996 - Family owned and operated - ITAR Certified by Dept. of State - ISO 9001 Compliant - 12 Employees - 6,500 Square foot facility
• IRapid Prototyping with StereoLithography (SLA)
• The most popular rapid prototyping technology• uV laser cures liquid photopolymer one layer at a time
8 SLA systems in-house
• part size up to 20” x 20” x 23”
SLA Viper Technology
• Fast• Accurate• very high resolution• excellent surface finish
9 SLA materials to choose from
• Polypro-like• ABS-like• Polycarbonate-like• high heat-resistant• Class VI medical
• INine SLA Materials to choose from 11122XC - clear, ABS- like, water resistant, medical Class VI approved
NeXt - ABS like, extremely durable, high impact strength, off-white in color
Accura7535 - PP- like and translucent, great for snap fits
18420 - ABS-like, medical grade
Accura60 - Polycarbonate-like, translucent. Excellent detail
Xtreme Grey - ABS like, flexible, durable
10122 Ultra - acrylic-like, colorless, great for highly clear bottles
Prototherm - High temperature and water resistance, translucent red in color.
Nanotool - Ceramic filled, highly rigid, 500◦F heat deflection
• IYour choice of finishing
Machine Finish supports removed
Basic Satin supports removed plus glass bead blasting
Basic Gloss supports removed plus clear coat
Acrylic Clear Exterior surfaces sanded plus clear coat
Premium Exterior surfaces sanded plus glass bead blasting
Primed and Painted
• IThe latest SLA materials
SOMOS 10122 Ultra Clear and colorless
• IRapid Prototyping
Fused Deposition Modeling (FDM)
• exceptionally strong functional parts• engineered plastic materials
• ABS, PC, ULTEM, Nylon• stable• dimensionally accurate• ideal for fixtures and low-volume production
• IRapid Prototyping
Selective Laser Sintering (SLS)
• SLS offers fully functional prototypes• uV laser melts Nylon powder one layer at a time• strong mechanical properties and good thermal resistance• excellent long-term stability• Resistance to most chemicals• excellent for tooling, fixtures and low volume production
• I3D Printing
Objet PolyJet
• Print head fires droplets of acrylic photopolymer• High power uV lamps cure one layer at a time• high precision models and prototypes• excellent surface features and fine detail• Lower heat deflection temperature than SLA• Over 90 ‘digital materials’
• Simulate over-molded parts• Durometers Shore A 25 – A 90.
• IRapid Tooling of Production Quality Parts
RTV Soft Tooling / Urethane Casting
• Functional prototypes with complex features• Accuracy on par with rapid prototypes• Cast-in color blended to your specification• Zero draft and/or small undercuts OK• Inserts can be cast into the part• A wide range of material properties
• Shore A, Shore D• bio-compatible• flame-resistant• UL rated• food grade• clear
Fast delivery and low cost compared to injection molded parts
• IMetal 3D Printing / Additive Manufacturing
Direct Metal Laser Sintering (DMLS)
Metal parts directly from CAD files, using a high powered laser to melt and fuse metal powder into a solid part
Specifications
• Material: 17-4 steel• Maximum part size: 9 x 9 x 7.5’• Minimum feature size: .015’’• Minimum wall thickness: .012” – .014” • Tolerances: .005″ on 1st inch, .002″ thereafter
• I4-axis CNC Machining
• Highly accurate CNC machined prototypes, models, patterns and production parts.
• Affordable method for producing low quantities of parts in your material of choice
• Save on tooling costs• Reduce lead times
• ILow Volume Production with Injection Molding
Bridge Tooling & Injection Molding
• Low to medium-volume injection molded parts• ABS, Polycarbonate, Nylon, Polypropylene and almost any
other thermoplastic material
• Decades of experience• mold design• mold build• injection molding
• Bridge Tooling in aluminum or steel• Production steel tooling
• CNC machined• EDM
• IAdditional Finishing Options
DrillingTappingHelicoil insertsMachiningPolishingMetal PlatingAnodizingEMI shieldingAssembly
• IProfessionally painted appearance models
● Painting
● Finishing
● Graphics
• I
CAD Support
• Reverse Engineering (3D Scanning)• File repair• Optimize CAD file for 3D printing• Split CAD files for larger assemblies
• IInterPRO Online
Online quotes and orders, with a human touch
• IReview your previous quotes and orders… select ‘New Quote’
• IBrowse to select your STL files, or a ZIP of STL files
• ITell us what technology, material, finish and delivery you need
• ITell us about your project’s requirements… even upload a bill of materials
• ISend your quote request
• IYour Project Manager is notified immediately
• IYou receive an email link to your quote
• IReview your quote
• IConfirm your shipping and billing details and place your order
• IYou receive an order confirmation
• IYou can see the status of your order from your computer, tablet, smart phone
• IYou receive an email with link to your shipping and tracking information
• I We’re ready when you are
• ISLA material properties
• IInterPRO Wrench Case Study : Cost comparison for Quantity 1-50
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