jpci controls ultimheat july 2010

JPCI CONTROLSJPCI CONTROLS

Ultimheat Ultimheat www.jpci.cn www.ultimheat.com

July 2010July 2010

COMPANY HISTORYCOMPANY HISTORY

.

This factory started with a few employees in 1999, under a French management and investment, in a 200

square meter assembly room. The rapid growth obliged to move it in 2000 to a 1000 square meters factory, then in 2004 to 4000 square meters. And in

2009 to a 10.000 square meter factory on 50.000 square meter ground, allowing future development.

Production rangeProduction range

-Connection blocks, electrical Connection blocks, electrical connectors, housings for heating connectors, housings for heating elements, controls, base board heaters. elements, controls, base board heaters.

-Flow switches for boilers. Flow switches for boilers.

-Level switches. Level switches.

-Pressure switches and air switches for Pressure switches and air switches for spas, boilers and water/steam pressure spas, boilers and water/steam pressure tanks. tanks.

-Thermostats (bulb and capillary, bimetal Thermostats (bulb and capillary, bimetal strip, bimetal disc). strip, bimetal disc).

- Fusible links and fire detection - Fusible links and fire detection mechanisms. mechanisms.

-Immersion heaters and heating Immersion heaters and heating elements elements

-Capacity heaters Capacity heaters

-Air conditioning and domestic Air conditioning and domestic heating back up heaters heating back up heaters

-Spa heater Spa heater

-Swimming pools heaters Swimming pools heaters

-Circulation heater for domestic Circulation heater for domestic central heating central heating

-Heat pumps heat exchangers for Heat pumps heat exchangers for swimming pools heating swimming pools heating

Major production linesMajor production lines

 THERMOSTATS PRESSURE SWICHES FLOW SWITCHES LEVEL SWITCHES

HEATING ELEMENTS

SWIMMING POOL HEATERS

AND HEAT EXCHANGERS

IMMERSION HEATERS

CARTRIDGE HEATERS WITH CONTROLS

HEAT PUMP BACKUP  HEATERS

SWIMMING POOL AND SPA  FITTINGS

FIRE DAMPERS  MECHANISMS

FIRE DETECTION LINKS

CONNECTION

BLOCKS SPA HEATERS

Exhibition RoomExhibition Room

We support local artists with free exhibition of their paintings and We support local artists with free exhibition of their paintings and handicraft productionshandicraft productions

Commited to export, customs clearances and domestic sales Commited to export, customs clearances and domestic sales

Sales Department Sales Department

One new product is developed every 2 weeksOne new product is developed every 2 weeks

Research and DevelopmentResearch and Development DepartmentDepartment

Prototypes testing and samples manufacturing Prototypes testing and samples manufacturing

Sample DepartmentSample Department

Zero defect is a goal, not a dream ! Zero defect is a goal, not a dream !

Quality control teamQuality control team

Permanent training, teaching, and learning: the only way to improvePermanent training, teaching, and learning: the only way to improve

Training and teaching RoomTraining and teaching Room

A final assembly semi automated lineA final assembly semi automated line

Heaters Production LineHeaters Production Line

Every wire gauge has its own dedicated assembly line Every wire gauge has its own dedicated assembly line

Wire harnessesWire harnesses

Heavy duty systems for fire doors and dampersHeavy duty systems for fire doors and dampers

Fire detection damper mechanisms

Magnets and reed switch technology, over-molded EPSMagnets and reed switch technology, over-molded EPS

Flow and Level Switches productionFlow and Level Switches production

Membrane and switches technologyMembrane and switches technology

Pressure switches , air switches productionPressure switches , air switches production

Single pole, double pole, 3 poles modelsSingle pole, double pole, 3 poles models

Bulb and capillary thermostats productionBulb and capillary thermostats production

20 and 32 mm membrane diameter20 and 32 mm membrane diameter

Diastats vacuum fillingDiastats vacuum filling

Dia 8 , dia 10, dia 16 mm Dia 8 , dia 10, dia 16 mm

Tubular heating elements productionTubular heating elements production

Fire detection, and other thermal safety devicesFire detection, and other thermal safety devices

FusibleFusible Links productionLinks production

Technical plastics, elastomers , silicones and zinc alloysTechnical plastics, elastomers , silicones and zinc alloys

Injection and compression moldingInjection and compression molding

From 1 to 120 tons From 1 to 120 tons

Metals stampingMetals stamping

Stainless steel deep formingStainless steel deep forming

Deep drawingDeep drawing

High pressure sheet materials cuttingHigh pressure sheet materials cutting

Prototypes Prototypes

Automatic Tube CuttingAutomatic Tube Cutting

MACHININGMACHINING

Thermostats membranes, heating elements tubesThermostats membranes, heating elements tubes

Laser WeldingLaser Welding

Surface preparation and finishSurface preparation and finish

Sand BlastingSand Blasting

Automated fittings weldingAutomated fittings welding

TIG WeldingTIG Welding

Automated Circular Welding Automated Circular Welding

TIG WeldingTIG Welding

Hand WeldingHand Welding

TIG weldingTIG welding

Automated Linear Welding Automated Linear Welding

TIG WeldingTIG Welding

Molds, tools, dies fixing and previsional maintenanceMolds, tools, dies fixing and previsional maintenance

Maintenance Maintenance

Mold And Tool storage and protectionMold And Tool storage and protection

InventoryInventory

Washing And Degreasing Washing And Degreasing

Parts cleaningParts cleaning

Customer oriented packingCustomer oriented packing

PackingPacking and shipmentand shipment

ComponentsComponents storage. FIFO and bar code identification storage. FIFO and bar code identification

InventoryInventory

QualityQuality

Raw materials laboratoryRaw materials laboratory

QualityQuality

Heating Elements pressure Leak TestHeating Elements pressure Leak Test

Quality Quality

Semi automated Threads gauge Checking Semi automated Threads gauge Checking

QualityQuality

In line pressure Leak testIn line pressure Leak test

Quality Quality

Automated Passivation Line Automated Passivation Line

Quality Quality

Permanent Life Test programs for all products Permanent Life Test programs for all products

QualityQuality

Quality from A to ZQuality from A to Z

Quality organization C

hartQ

uality organization Chart

Market survey and patents analysisMarket survey and patents analysis

Quality in Quality in mind during mind during developmentdevelopment

New Products Research and DevelopmentNew Products Research and Development

Raw Material selection and controlRaw Material selection and control

Extended Working Process descriptionExtended Working Process description

IQC and In line control manual, CTQ statisticsIQC and In line control manual, CTQ statistics Quality in Quality in mind during mind during ProductionProduction

Operator training and individual working processOperator training and individual working process

Equipment Monitoring and preventive maintenanceEquipment Monitoring and preventive maintenance

Final Inspection and permanent life testFinal Inspection and permanent life test

Quality in Quality in mind after mind after ProductionProduction

Production Quality issues analysis and corrective Production Quality issues analysis and corrective actionaction

Field return analysis and corrective actionField return analysis and corrective action

Team work and communicationTeam work and communication

Sales Department

Purchasing Department

Engineering Department

Sample

Department

QC Department

Production Department

FUTURE is INNOVATIONFUTURE is INNOVATION

JPCI vertical integration conceptJPCI vertical integration concept

One of the major problems we have to solve is to provide a constant quality level to our customers, in time deliveries, with controlled and stable prices. In the fast moving Chinese industrial economy, this is a very difficult goal. Delivery failures, local suppliers inconstant quality, and suppliers wrong price calculation are the most common issues. So decision was made since the beginning to produce ourselves everything

we need, and reducing our suppliers to raw material suppliers. We set up a raw material control laboratory, and by this way we dramatically reduced the non conformities and production stops. Actually, we are integrated in more than 30 different production process, and most of products we make are fully

produced from the raw material.

The engineering department is aware of European, American and Chinese standards, takes care and analyse existing worldwide patents and is managed by European engineers.

-Products engineering based on best production capabilities and international standards.

-Fast and efficient new products development.

-Quality Control at every steps.

-Fast corrective actions.

-Cost-effective solutions.

-Well controlled prices and deliveries.

Major benefits of vertical integration Major benefits of vertical integration