kuching | jan-15 | hydro power technology development in indonesia lessons learned

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Hydro Power Technology

Development in Indonesia

Lessons learned from developing

local capability of designing,

building and operating Hydro

power plants up to 200kW

capacity in Indonesia

International Workshop

Smart village workshop, Kuching- Malaysia

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Hydro Power Technology

TransfertoHOW do this

Bottom up approach of building up MHP

Capacity in the private sector

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Technology Transfer in Indonesia 1992 - 2015

Successful technology transfer requires a sustained input to achieve tangible impacts.

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The key for the sustainable introduction

of a technology is:

Learning by doing

WHY

MA

RK

ET

TR

AIN

ING

RE

AL

PR

OJE

CT

HOW WHAT

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Conditions for MHP capacity building

MHP capacity building in the private sector

– is market driven (hydro potential, energy price)

– can only be developed by project implementation

– is directly connected to energy policy

- is hydro power competitive with subsidised public

power supply

- is there a regulation to make MHP attractive

(feed in law, subsidy)

– requires a reliable, predictable future perspective

Projects must generate profit to re-invest into the

enterprises

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Giz Technology Transfer Activities 1992-2012

Activities:

1. Turbine technology transfer (Cross flow, propeller,….) in design, manufacturing, installation & commissioning

2. Development and introduction of standardized civil structure designs

3. Development of Control Technology (DTC, ELC, IGC…)

4. Various appropriate technology for productive end-use activities

5. Institutional aspects

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Example: Cross-flow turbines

Cross-flow turbines: Simple, affordable

• The runner can easily be adapted to the flow, by changing

its width. Thus it is easily possible to build the turbine to fit

precisely the site conditions.

• The simple design allows good standardisation and

manufacturing without

sophisticated manufacturing

facilities.

• The costs are low compared

with other turbine designs.

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40kW rural electrification MHP (village based)

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Manufacturing of Housing

The introduction of

precision jigs for

fabrication of the housing

etc improved quality

considerably

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Quality control and stock

• Standardization combined with

quality control is a precondition

for:

• stock production

• cost reduction

• spare part delivery.

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PT Heksa Hydro (Bandung)

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CV. Cihanjuang Inti Teknik (Bandung)

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PT Kramatraya (Bandung)

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All over Indonesia

Besides the

MHP sector in

Bandung several

manufacturers,

consultants and

NGOs are active

in JAVA,

SUMATRA,

SULAWESI and

PAPUA

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Application Range T15-300 “Standard”

Application Limits T14-300

0.0

10.0

20.0

30.0

40.0

50.0

60.0

50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800

Discharge Q (l/s)

ne

t h

ead

H (

m)

b0=1000mm

b0=400mm

b0=300mm

b0=200mm

b0=100mm

b0=50mmb0=500mm

50kW

75kW

P= 100kW

40kW

30kW

20kW

10kW

125kW

150kW

b0=500mm

Coupling on

Turbine Shaft

required

Not recommended or

special design T14-

300

Flat Belt on

Turbine Shaft

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Summary installed turbines 98-2010

Specification Quantity

Operating sites with T12 70

Operating sites with T15 280

local Sumatra+Sulawesi 200

Propeller 80

Total 644

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Total installed capacity in Indonesia (Cross flow turbines T12 and T15)

-

2,000

4,000

6,000

8,000

10,000

12,000

14,000

To

tal k

W .

.

Year

electro- mechanical equipment of about 400 power plants was produced in the

last 10 years and implemented all over Indonesia and other countries like

England, Swiss, Philippines, Nepal, Malaysia, Madagascar, Ethiopia, Uganda,

Tanzania, Papua New Guinea, Cameroon, Zaire, Kyrgystan Mozambique etc.

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ASEAN HYCOMA Regional Hydropower Competence

Centre

offering Training, Development and

Research Assistance to the Small-scale

Hydropower Sector

2014

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Build up Phase: HYCOM Public Private Partnership (PPP)

HYCOM was build and is operated by: PT.

Entec Indonesia and TEDC, Technical Education

Development Centre, Bandung, Indonesia, forming

a consortium for the HYCOM project

HYCOM is supported by:

• REPIC (Swiss government)

• German international Cooperation giz: ASEAN-

German Mini Hydro Project (AGMHP-giz),

• the ASEAN Center for Energy (ACE)

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Models of Pelton turbine, Kaplan Francis turbine)

HYCOM (ASEAN HYCDOM POWER COMPETENCE CENTRE)

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HYCOM (Cross Flow turbine)

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HYCOM Training Modules

The various training modules offered comprise comprehensive

knowledge of and practical exercises on the following topics:

• 01 – Introduction to MHP & Best Practices

• 02 – Management of MHP Projects

• 03 – MHP Project Development

• 04 – Operation and Maintenance of MHP Schemes

• 05 – Site Identification for MHP

• 06 – MHP Feasibility Study

• 07 – Equipment and Turbine Fabrication for MHP

• (see www.hycom.info )

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Why to establish HYCOM in

Bandung/Indonesia?

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In Bandung about 400

qualified people

represent a experience

of

4000 Man/Years in all aspects of

building and operating

MHP in the range up to

500kW

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Introduction of Renewable Energy in Indonesia

2007 Pt. Entec /TEDC prepare the introduction of Hydro

Power in vocational schools

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Introduction of Renewable Energy in Indonesia

2008 Pt. Entec /TEDC prepare the introduction of Photo

Voltaic in vocational schools

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Introduction of Renewable Energy in Indonesia

2009 Pt. Entec /TEDC prepare the introduction of Wind

energy in vocational schools

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Exchange of MHP know how and turbine manufacturer training

2008 Ethiopia-Indonesia:

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Exchange of MHP know how and turbine

manufacturer training

2009 Pakistan-Indonesia:

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Exchange of MHP know how and turbine manufacturer training

2009 Nigeria-Indonesia:

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2012 Asean MHP Training at HYCOM

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ASEAN MHP TRAINING

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ASEAN MHP TRAINING

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Operator Training for Bhutan Power Company

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MoU with NASENI (National Agency for Science and Engineering)

for MHP implementation in Nigeria

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Java power CSR Training in Hydro Power

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Operator training

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Open training

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Training KPDT

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Workshop with Japanese and Indonesian Industry and

Universities

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Training ESDM staff

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Inhouse training TEDC

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Inhouse training TEDC

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Cross flow turbine license training UNIDO

Tansania (PT entec)

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Cross flow turbine license training UNIDO

Tansania (PT entec)

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Cross flow turbine license training UNIDO

Tansania (PT entec)

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Cooperation with Swiss German University (Jakarta)

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MOU University Gaja Mata Yogyakarta – HYCOM (Insist Program)

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Responsible use of natural resources….

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… for the benefit of people

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Terima kasih – thank you

Gerhard Fischer

HYCOM (PPPPTK-BMTI)

Jl. Pesantren km 2

CIMAHI 40513

Indonesia

Telepon/Fax: 08122032704

E-mail: gerhard.fischer@hycom.info

Website: www.hycom.info