led systems for high speed sheetfed offset - kirby w

LED Systems for High Speed Sheetfed Offset

• Top speeds• Instant drying• No bulbs• No heat• No marking• No warm-up; instant on-off• 1/2 to 1/4 the energy• No mercury or ozone• Fast installation• All presses• Incredibly Fast ROI

XP SERIES | Reinventing Sheetfed Offset

“We can now do in 7 hours what used to take

us 12”- Andre Adler, Adler Druck,

Ryobi 784

XP SERIES | Reinventing Sheetfed Offset

“We’ve seen a 35-40% Productivity Gain with

LED”- Kinmei Printing, Tokyo Japan

Heidelberg CD102

XP SERIES | Reinventing Sheetfed Offset

© 2014 – Air Motion Systems, Inc.

But LED is about Light Emitting Diodes, NOT Bulbs

© 2014 – Air Motion Systems, Inc.

• Highest Power (12W) UV LED curing • Collimating Peak optics for dynamic

working distance range (0-100mm)• Solid state aluminum module• Seamless, uniform emitting lengths• Durable water cooling circuit• Individually replaceable chips• Low energy consumption• Field-proven• CE, UL conformance

Protected by US and International Patents

© 2014 – Air Motion Systems, Inc.

Light + Control™ (LC) Series | Intelligent Power

• Full 0-100% intensity control• Auto or manual modes• Smart Watch™ protects LEDs electrically• Cool Safe 3S™ protects LEDs thermally• Expands to multiple LED modules• Compact, movable and stackable• 3.0kW – 20kW Single or Three Phase• Worldwide voltage options• CE, UL conformance• Programmable LED press integration• Sectional LED width control option• Remote access service option

© 2014 – Air Motion Systems, Inc.

LED Provides Instant Drying on Paper, Metalized Stocks and Synthetics

• No spray powder required

• No marking issues on the press

• No drying problems on multiple types of stocks (gloss, matte, uncoated, non-porous, paperboard, etc.)

© 2014 – Air Motion Systems, Inc.

Higher Color Density and TOTAL Paper Feel

• Higher gloss levels achieved

• Higher color fidelity and sharpness achieved

• No protection required from aqueous varnish!

© 2014 – Air Motion Systems, Inc.

LED Light Generates NO HEAT to the Press or into the Sheets

• Low pile temperatures

• No sheet curling or registration issues

• No loss of moisture

• Freshness... no smell to the sheets!

© 2014 – Air Motion Systems, Inc.

LED Power and Control Units are Compact and Energy Efficient

• Requires only 50% of the power of H-UV

• Take up very little floor space

• Are quickly press integrated

• Segmented power output

© 2014 – Air Motion Systems, Inc.

LED is Absolute Green-Tech and 100% Future Compliant

• LED means NO risk of Mercury contamination compared to LE UV or HUV

• LED is 100% compliant with pending bans and restrictions on Mercury

• LED Instant On/Off is totally safe and can allow wash-and-print instantly

• LED modules provide up to 20,000+ hours versus 650 hours with LE or H-UV

• LED is completely SOLID STATE for the highest quality and consistency

© 2014 – Air Motion Systems, Inc.

Comparing the UV Technologies

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200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600

Rad

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Wavelength in Nanometers (approximate)

LED-UV versus Traditional UV

UV LED-UV

© 2014 – Air Motion Systems, Inc.

Feature UV / H‐UVLamp

LED UVLamp

Initial Costs Comparable Comparable

Lamp Power 18 kW*(400 W/in)

7‐9 kW* (180‐210 W/in)

Lamp Control 3 min Off / 1 min On Instant Off / Instant On

Standby Energy Yes (typically 40%) No

Lifetime 650 to 2,000 Hrs Up to 20,000 Hrs

Heat Generated Yes No

Ozone & Heat Ducting Yes No

Mercury Content Yes No

LED-UV advantages over UV and H-UV Systems

* 40‐in Press Comparison

© 2014 – Air Motion Systems, Inc.

Feature UV / H‐UVLamp

LED UVLamp

Curing Efficiency < 50% used 100% used

Intensity Standard 3‐5x Higher

Wearable Parts Yes No

Press Mobility Limited Easy – Can Move Between Presses

Press Compatibility Mechanical Limitations No Limits

UV Ink Cost Same Same

UV Coating Cost Lower / Higher Higher

LED-UV advantages over UV and H-UV (cont’d)

LED Presses Typically ROI in 6 months Against H‐UV or LE UV

© 2014 – Air Motion Systems, Inc.

Conventional Oil-based Printing Compared to LED Printing

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© 2014 – Air Motion Systems, Inc.

Contact us Today to Get Started

+1 715-425-5600 (US Central Time)www.airmotionsystems.com