low pressu re and gra vity die c a s ting machines and tooling

06_LPM 2011.indd 1 01/06/11 15.34

low pressure and gravity die casting machines and tooling

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LPM copertina EN mag2017.pdf 1 05/06/17 15:46

LPM group

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Italy Germany France Austria Thailand Indonesia China Taiwan Mexico USA Norway Iran Venezuela South Africa Brazil India

Czech Republic Hungary Turkey Australia South Korea Spain Slovenia Poland Croatia Russia Etiopia Canada Argentina United Kingdom

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More than 150 0 machines sold around the world

06_LPM 2011.indd 1 01/06/11 15.34

Italy Germany France Austria Thailand Indonesia China Taiwan Mexico USA Norway Iran Venezuela South Africa Brazil India

Czech Republic Hungary Turkey Australia South Korea Spain Slovenia Poland Croatia Russia Etiopia Canada Argentina United Kingdom

1

More than 150 0 machines sold around the world

06_LPM 2011.indd 1 01/06/11 15.34

Aluminium/MagnesiumCASTING MACHINES

Low Pressure die castingFoundry ancillary equipment

• De-burring machines• De-sprueing machines

• Design• Manufacturing• Inspection• Service

MOLDS / CORE BOXESMANUFACTURING

CASTINGTRIALS

Low Pressure die castingGravity Die Casting

• Design e Casting simulation• Manufacturing• Casting trials - hot tool

setting• X-Ray• Spectrographic analysis• Dimensional inspection

Equipments for aluminium foundry

MANUFACTURING

• Melting/holding gas furnaces• Gas melting furnaces• Degassing units• Transfer ladles• Paint mixer

• Design• Manufacturing• Inspection• Service

Fully automatedGRAVITY CASTING

CELLS

• Gravity die casting equipments• Linear and 6 axis pouring

robots• Core and liner setting robot• Sawing and degating cells• Decoring equipment

• Design• Manufacturing• Inspection• Service

Fully automatedGRAVITY CASTING

CELLS

• Gravity die casting• Linear and 6 axis pouring

robots• Core setting robots• Sawing and degating cells• Decoring equipment

LOW PRESSURE DIECASTING MACHINES

• Design• Manufacturing• Inspection• Service

UNIMOLDS CORAM GFS GRAVITY LPM - FATA NanjingLPM Machines

AUTOMATIC/ROBOTIZED - CASTING PLANTS

• Casting plants• Casting and semifinishing plants

Group activities and manufacturing

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3

I° SERIES

4

II° SERIES

motorbike wheelstwin cavity

reverse furnacemotion

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2

21

5

III° SERIES

automated wheel casting cell

furnace with tilting featureand automatic door open/close

443

3

6

IV° SERIES

Rotating degassingsystem

Shuttle fully automatic cruciblefurnace exchange

Crucible furnace with lid connected to thelower press plate

1

1

32

2

3

7

V° SERIES

BPS-8/TC twin chamber furnace solution

BP3 1500 TCtwin chamber furnace solution

BP3-S 1500 TCtwin chamber furnace solution

Twin chamberCasting machine posi-tioned in Pit.

Immerged heating elements

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1

2

2

8

BPB-LP

BPC-LP

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VI° SERIES

Low pressure die casting machines

Pneumatic blockwith digital valves

Holding tilting furnace

Side cores hydraulic movement

Cooling cabinet

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2

3

4

21

3 4

Low pressure die casting machines

Mod. BP 800/1000 G

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Low pressure die casting machines

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Aluminium and magnesium low pressure sand casting

aluminium and magnesium low pressuresand casting machine

movable heated ladle for magnesium

sand molds shuttle

low pressure riser tube

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2

3

4

43

1 2

12

Optional feature

21

4 4 5

3

quick riser tube changeover

water quench system

protection system for heating elements

automatic furnace door opening

press upper tilting plate

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2

3

4

5

13

1

operator push-button with HMI

die loading device (upper solution)

die loading device (lower solution)

press upper tilting plate

standard holding furnace with immerged heating elements

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2

3

4

5

43

5

5

2

14

Ancillary equipment

1

3

4 65

2

15

leak test machine (air in water)

die loading operation

digital and proportionalcooling rack

Hydraulic Unit with inverter for energy saving

die changing device

upper hydraulic unit.

automatic funnel

automatic marker

hydraulic unit for multiple casting machines

automatic screen loader

linear catching retriever

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1111 11

987 10

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Double casting machine with multi stalktechnology

typical casting cell with manual sand coreloading

four-cavity mold for turbocharger bodies

castings after extraction

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2

3

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Low pressure die casting multi stalk tecnology

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3 4

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LP casting line for aluminium wheels at Lioho Liufeng (Shandong Plant)

LP casting line for aluminium wheels at Superior Ind. Intl. (Chihuahua - Mexico Plant)

Casting facilities realized by LPM

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spare punching head

die/punch tooling

punching cell

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2

3

3

21

De-sprueing machine

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The ultimate and most effective solution for whe-els desprueing

Drilling machines

20

DP4 de-flashing machine with cabinet

de-flashing tool for rear wheel profile

de-flashing tool for “rear and front”wheel profile

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3

2

1

2

3

Wheel profile de-flashing machine

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DP4 de-flashing machine with cabinet

de-flashing tool for rear wheel profile

de-flashing tool for “rear and front”wheel profile

Reference

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Molds and core boxes

typical 4-cavitylow pressure moldfor automotivesuspension parts

machining ofcylinder head mold

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2

1

2

23

Tool shop

State of the artmachining equipment

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Machining of“control arm” mold

Machining of“cradle” mold

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2

Molds and core boxes

UNIMOLDS is equipped with:2D and 3D CAD Software- Auto CAD- Pro E- Catia V5- Siemens NX 8.5CAM Software;- Work NC;- CG Tech Vericut

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Eight cavities core box

“Procast” casting simulation

“Suspension node” die with tilting side cores

“Engine Block” die with tilting side cores

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1

2

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3

4 1

26

GCA - Flexible mobile casting station for cylinder heads

GMS/Z - Gravitydiecasting machine

MSG Decoring machine

Salt core automaticinsertion

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2

3

4

GFS gravity die casting machines

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4

1

3

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Multiple cavity die for pistons

Ergo 4 - tilting gravitydie casting machine

5

6

5

6

28

Piston casting cell

Ergo 4 - tilting bench

Ergo 2 - tilting bench

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2

3

1 2 3

GFS gravity die casting machines

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FCM - flexible casting mobile

MUB 90 - tilting bench

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4 5

5

Melting-holding furnaces Movable tilting ladle

Heated Ladle

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CORAM equipments for aluminium foundry

Melting-holding furnacesBasin dual chamber - Gas- High efficiency (tower): up to 100 kg/hr

Basin single chamber - Gas- Melting capacity: up to 300 kg/hr

Special machines on customer’s request

LadlesStandard and heated, electrical and gas, for forklift - crane, casting on fixed point. Auto-matic station for ladle heating

Basin- Electrical with immerged heaters- Capacity: up to 5000 kg

Crucible- Electrical or gas- Capacity: up to 3000 kg

Degassing plantsStandard and special for all applications (in ladle, in-line, in furnace treatments)

In-line filtersWith electrical or gas heating, from 17 to 23 inch

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8

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2 3

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Plants for metallurgical treatment

Holding furnaces

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5 6

7 8

32

LPM casting facility

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33

LPDC machine

X-RAY machine

gas heated ladle foraluminium loading

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LPM SPA Head Quarter

via Egidio Berto, 2435024 Bovolenta (PD) - Italy tel. +39 049 9545262fax +39 049 9545263e-mail info@lpm-it.comweb www.lpm-it.com

UNIMOLDS SPA

via Egidio Berto, 24, int. 2 35024 Bovolenta (PD) - Italy tel. +39 049 9545258fax +39 049 9549441e-mail info@unimolds-it.come-mail gianni@unimolds-it.com

LPM North America Inc.

27281 Las Ramblas - Suite 200 Mission Viejo, CA - 92691U.S.Atel. +1 734 5648230e-mail e.borgogna@lpm-it.com

GFS Gravity S.r.l.

Via Francesco Parigi, 28 10034 Chivasso (TO) - Italytel +39 011 919 6234/6235e-mail info@gfsgravity.come-mail t.tiveron@gfsgravity.com

LPM Fata Nanjing

No.1, Zhangcun Industrial Garden Shiyang Road, Dongshan Town, Jiangning District, 211100 Nanjing, Chinamobile +86 13851443305 (Mrs. Jennifer YE)e-mail p_lu@njfata.come-mail x_r_ye@njfata.comweb www.fatananjing.com

CO.RAM SRL

Via dell’Industria, 4425039 Travagliato (BS) - Italytel. +39 030 657309/657248fax +39 030 657248e-mail info@coramsrl.comweb www.coramsrl.com