manufacturing resource planning and capacity resource planning ppt

Manufacturing Resource PlanningMRP-II

Objectives of M.R.P II

MRP is related to some questions like-

What items are required?

How many are required?

When are they required?

MRP II STATE ANSWERS FOR THESE QUESTIONS i.e.,

What?

. Semi-Finished Products

. Components & Raw Materials

How Many?

. Manufacture (Quantity)

. Purchase (Quantity)

When?

. Manufacture (Dates Of Release And Receipt)

. Purchase (Dates Of Release And Receipt)

CAPACITY REQUIREMENT PLANNING

CAPACITY REQUIREMENT PLANNING

It is the second element of resource requirement planning system.

Objectives

Helping planners make the right decisions on scheduling beforeproblems develop.

Verifies that you have sufficient capacity available to meet the capacityrequirement from MRP plans.

Controllable Factors:-

• Amount of employed labors

• Facility installed

• Machines and tooling

• Shifts worked per day

• Days worked per day

• Overtime work

• Sub-contracting

• Number of production set-ups

Less Controllable Variables:-

• Absenteeism

• Labor performance

• Machines break-downs

• Materials shortage

• Unexpected problems like strike, lockout, fire accidents etc.

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