marathwada region- a strong base of the organized as well as...

Profile of Marathwada Region…

Marathwada Region- a strong base of the organized as well as un-organized automobile and engineering ancillary industry

Aurangabad- identified as one of India’s top 50 prospective locations

Waluj Industrial Area- highest ratio of operational units to the number of industrial plots in Maharashtra (better than Pune)

Auto, auto-components & engineering sector represents around 80% of the total industrial units.

Presence of multi-national corporations like Videocon, Skoda, Nath Seeds, wockhardt, Siemens etc.

Location

2

Marathwada Auto Cluster ,Aurangabad

At a Glance Joint Project by CMIA, State Govt. and Central Govt. under IIUS

Scheme.

Total Investment is 15.05 million dollars .

Phase-1 Is completed and phase -2 will be completed by OCT 2013.

Purpose to Create Common Facility Center ( CFC ) to Support Auto ancilliaries and Engineering units of the region.

With State of art Engineeering facilities inclusive of World class Center of Excellence ( COE ) covention center .

Focus of Marathwada Auto Cluster…

Precision Tooling

• Primary requirement for moulding, finshing, prototyping and spares

• Current available capacity in the region is inadequate

• Requirement of exclusive precision machinery which can perform variety of jobs with high quality and high tolerance

Raw Material

• The average consumption of sheet metal in the region -10000 MT p.m.

• The quantity per purchase by an individual unit very low – less bargaining power

• Further processing of this raw material required- pressing, cutting, blanking

Market Linkages

• Huge potential for the exporters from the region

• Necessity for product display centers, exhibition centers

• Space to be of global standards for enhancing the B2B market experience

4

Marathwada Auto Cluster ,Aurangabad

Salient Features

Engineering Facilities like :

Sheet Metal Coil Processing lines : Cut to Length, Slitting & Auto Blanking lines.

State of art Tool Room : Inclusive of 5 Axis, 3 Axis, HMC , VMC , 3D laser Cut.

Supported by High end Design Center Software inclusive of CAD /CAE / CAM and Factoty CAD softwares.

Rapid Proto Typing – Plastic for Tool less Development . ( Additive manufacturing )

Measurement and Testing : CMM, Surface Treatment, Electrical & electronics.

Covention Center with Auditorium , Exhibition Halls ,Training Facilities.

Phase-I Status : Completed

Phase -I

Plan Status

Site Development Ground Preparation Compound wall Internal Roads GSR

Completed

Industrial Shed 70 mtrs x 80 mtrs PEB

Completed

Machinery Procurement Design Center Rapid Protio Typing-Plastic 3 D Laser Cut Cranes Utilities

Already operational

Commercial operations started All Utilities are in fully operational

3D view Industrial shed (Top view)

Phase-1 : Industrial Shed Actual view

Design Center

DESIGN CENTER

COMPLETE SOLUTION FOR PRODUCT / TOOLING DESIGN

ANALYSIS

GRAPHICS

LATEST SOFTWARE

PLANT DESIGN

LAYOUT STREAMLINING

Rapid Proto typing machine ( Plastic )

3D laser cut machine

Phase-II Status : Completion by Oct-2013

Phase -II

Plan Status

Center of Excellence Building Administrative Building Auditorium( 250 Seats ) Exhibition Halls Seminar Halls & Training Center

Construction started in April-2013 Completion by OCT 2013

Machinery Procurement Slitting lines 5 Axis, 3 Axis, HMC & support Tool Room Machines Measurement & Testing Labs

Procurement process already initiated . Tendering Process completed. Proposals under analysis. Purchase orders will be placed by October2013

Proposed : Center of Excellence

1.AUDITORIUM 2.SEMINAR HALL/ EXHIBITION HALL 3.VIDEO CONFERENCING 4.BORAD ROOM 5.RENT OUT OFFICE SPACE

1.AVIALIBILITY OF CENTRALISED FACILITY IN MIDC FOR BIG SOCIAL GATHERINGS WITH A SHORT NOTICE AT AFFORDABLE PRICE .

2.A GOOD FACILITY CENTER FOR CONTINEOUS ENHANCEMENT OF EMPLOYEE SKILL FOR ADOPTING AND COMPETING GLOBAL TRENDS.

3.ECONOMICAL , TIME SAVING AND EFFECTICE BUSINESS COMMUNICATION -NATIONAL/ INTERNATIONAL - MULTI PLACE FROM ONE SINGLE CENTER.

4.IMPORTANT CHAMBER/ ASSOCIATION / DIRECTORS/ HIGH POWER GOVTT.AUTHORITIES MEETINGS PLACE

5.WELL EQUIPPED PROVISIONAL OFFICE SPACE AVAILABLE FOR TECHNOLOGY SERVICE PROVIDERS WITH TRAINING FACILITY CLOSE TO IT.

SLITTING / CTL /AUTO BLANKING

BETTER PURCHASING PRICES FOR COILS

SHORTER PROCESSING TIME

IMPROVED USE OF MATERIAL

REDUCED MATERIAL MANAGEMENT

REDUCED RISK OF ACCIDENTS

LOWER STORAGE COST

CONTROLLED DELIVERY TIME

ELIMINATION OF ONE LEG FREIGHT EXPENSES.

EDGE TRIM SCRAP ENCASHMENT

Specifications - Highlights

A Sheet Metal Coil Processing lines Sizes

2 Cut to Length Line cum Slitting Line 0.5 -3.5 mm thickness , 50-1500 mm

cutting width , 25 T coil weight

4 Auto Blanking Line

400 T Capacity 2500x 1500 mm( Bolster : Front to Back )

2500X1500 mm ( Slide Left to Right )

750 mmm Shut Height 250 mm Stroke length

Maximum width of coil -1600mm

B 5 Axis VMC

X-axis 4000 mm

Y Axis 2500 mm

Z Axis 1100 mm

TOO ROOM - 5 AXIS MACHINING CENTER

SPEED & ACCURACY , RIGHT FIRST TIME.

COMPLEX SHAPE IN SINGLE SET UP WITH

3D MODEL INPUT AND MULTI TOOLS

MAGAZINE.

MACHINE CAN BE PROGRAMMED TO WORK

ON 5 SIDES OF WORKPIECE WITHOUT

RESETING FIXTURE

APPLICATION IN AERO SPACE,DEFENCE ,

MEDIAL ,DIE MOULD COMPONENTS

Specifications - Highlights

C 5 Axis Laser Cut ( 4 KW )

X axis 3000mm

Y Axis 1500 mm

Z Axis 400 mm

A axis 360 Deg Cont.

B Axis +/- 135 Deg

Thickness 12 mm – MS 08 mm -SS

Bevel Cutting arrangement

Pipe Cutting with 4 Jaw Chuck

D 3 Axis VMC ( with Universal Head )

X-axis 1000 mm

Y Axis 600 mm

Z Axis 800 mm

MEASUREMENT / TESTING LABS

PRODUCT DEVELOPMENT CONFIRMATION BY A CERTIFIED AGENCY

CALIBRATION FACILITY

ENIVROMENTAL CHAMBER

ALL ELECTRICAL / ELECTRONICS FACILITIES UNDER ONE ROOF

BIGGER CMM AVAILIBILITY FOR FORNFIRMATION OF FIXTURES/ RELATION GUAGES.

Specifications - Highlights

E HMC

X axis ( Longitudinal ) 1200 mm

Y Axis ( Vertical Head ) 1000 mm

Z Axis ( Column Cross 1000 mm

F CMM

X-axis 3000 mm

Y Axis 2000 mm

Z Axis 1500 mm

How MAC can help

Provide a complete customer data base . Consolidate steel requirements –monthly- yearly and communicate you to help in maitaining the stocks. This can play a major role in Material Management.

May Provide you the space for Depot. Coordinate for meeting customised requirements.

Process the coils on- Slitting , CTL and Auto Blanking lines as per the requirements.

Coordinate for the logistics and deliveries of the Customers.

THANKS