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1

Mechanical Behavior of Materials

Applied force (Stress) ↔ Deformation (Strain)Applied force (Stress) ↔ Deformation (Strain)

How to obtain the - relation?

- relation:one kind of the mechanical properties of materilas

7. Mechanical Behavior of Materials 1

— by experiments

Mechanical Behavior of Materials

Comparableness of test results:

need standards to require specimen size, test methods, etc.

ASTM (American Society for Testing and Materials) Standards are the most popular one in the world

7. Mechanical Behavior of Materials 2

popular one in the world

2

Tensile Test

1. Scope2. Referenced Documents3. Terminology4 Significance and Use

7. Mechanical Behavior of Materials 3

4. Significance and Use5. Apparatus6. Test Specimens7. Procedures8. Report9. Precision and Bias10. Keywords

Tensile Test

Standard 0.500-in. Round Tension Test Specimen with 2 in. Gage Length and E l f S ll Si S iExamples of Small-Size Specimens Proportional to the Standard Specimen

7. Mechanical Behavior of Materials 4

3

Tensile Test

Test Specimens:

7. Mechanical Behavior of Materials 5

Tensile Test

Apparatus :

7. Mechanical Behavior of Materials 6

4

Tensile Test

Apparatus :

7. Mechanical Behavior of Materials 7

Tensile Test

7. Mechanical Behavior of Materials 8

5

Tensile Test

Strain or displacement measurement:

7. Mechanical Behavior of Materials 9

Tensile Test

Definition of stress and strain:P Stress

0A

L0L

A

P Stress

Stress) (True

Stress) ng(Engineeri 0

A

P

SA

P

Strain

7. Mechanical Behavior of Materials 10

P Strain) (True

Strain) ng(Engineeri 0

0

0

dL

dL

eL

LL

L

L

6

Tensile Test

Stress-strain Curve of Pure Copper (99.99%):

7. Mechanical Behavior of Materials 11

Tensile Test

Stress-strain Curve of Pure Aluminum:

7. Mechanical Behavior of Materials 12

7

Tensile Test

Stress-strain Curve of 1070 Aluminum

7. Mechanical Behavior of Materials 13

Tensile Test

Proportional Limit: PL

Elastic Limit: EL

Offset Yield Strength: YS

PL

EL

7. Mechanical Behavior of Materials 14

8

Elastic Deformation

2. Small load

b d

1. Initial 3. Unload

F

bonds stretch

return to initial

F Linear

15

Elastic means reversible!

F F

Linear-elastic

Non-Linear-elastic

Plastic Deformation (Metals)

1. Initial 2. Small load 3. Unload

planesbonds

planes

still

sheared

elastic + plastic

stretch

& planes

shear

plastic

16

Plastic means permanent!

F

linear elastic

linear elastic

plastic

F

9

Tensile Test

UTS: Ultimate Tensile Stress u

7. Mechanical Behavior of Materials 17

Tensile Test

7. Mechanical Behavior of Materials 18

10

Tensile Test

7. Mechanical Behavior of Materials 19

Tensile Test

Ductile Materials:LL

%100area of reductionPercent

%100elongationPercent

0

0

0

0

A

AA

L

LL

f

f

7. Mechanical Behavior of Materials 20

11

Tensile Test

Brittle Materials:

7. Mechanical Behavior of Materials 21

Brittle Materials

7. Mechanical Behavior of Materials 22

12

Brittle Materials

7. Mechanical Behavior of Materials 23

Temperature Effects

7. Mechanical Behavior of Materials 24

13

Hooke’s Law

The stress-strain diagrams of most engineering materials exhibit a linear relationship within elastic rangeg

Hooke’s law: in memory of Robert Hooke in 1676 using spring to observe this phenomenon

E: modulus of elasticity or Young’s modulus (named after Thomas Young in 1807 published this result)

E: same unit as stress ksi GPa

E

7. Mechanical Behavior of Materials 25

E: same unit as stress, ksi, GPa

GPa 200ksi 10290.0012

ksi 35 3 steelE

Young’s Modula of Different Materials

GPa14~7.0

GPa70

GPa200

plastic

aluminum

steel

E

E

E

Hardness decreases assoftness of materials

VHE

7. Mechanical Behavior of Materials 26

14

Poisson’s Ratio

n)compressio:tension;:(

:strain Axial

La

a

l

n)compressio: tension;:(

:strain Laterial

n)compressio:tension;:(

rl

P i ’ ti F h i ti t

7. Mechanical Behavior of Materials 27

Poisson’s ratio: French scientistS. D. Poisson realized this constantwithin elastic range in the early 1800s:0.25~0.35 for most of engineeringmaterials

Summary

Mechanical properties of materials from tensile test:tensile test:

E: Young’s modulusY: Yield stress: Poisson’s ratio

7. Mechanical Behavior of Materials 28

: Poisson s ratioUTS: ultimate tensile strength

f : elongation to failure

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