new refining operations management · 2018. 4. 24. · technology evolution: ai, cloud, industry...
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The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.
The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
Refining Operations Management
Confidential Property of AVEVA Group plc.
Yasser Ahmed
Senior Technical Consultant
Page 2Confidential Property of AVEVA Group plc. |
Challenges & Trends
Onboard with Refinery Operations
Management
Success Customer Cases
Conclusion
Refineries are Facing Internal and External Challenges
Page 4Confidential Property of Schneider Electric |
Profit Margin Pressure
Utilization &
Availability Challenges
Workforce
Demographics
Advanced Analytics
Lean Management
Proactive Operations
DIG
ITA
LIZ
AT
ION
Supply risk,
price, availabilityEconomic cycles
Demand
weakens
growth
Environmental
Regulations
Competition
in margin, time
to market,
quality
Technology
evolution:
AI, Cloud,
Industry 4.0
New
generation of
workforce
External
• Communication silos
• Fragmented processes
• Lagging performance
management
• Delayed decision making
• Reactive in Culture
• Workforce gaps
Internal
Transforming the enterprise
• Incremental and innovative improvements are required
• Lessons learned: it takes more than technology
• Eliminate wasted work
– Data gathering
– Data transformation
• Standardize work
• Transform work – change
combinations of when,
where, which persons and
how work is performed
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Innovative
Improvement
Incremental
Improvement
Both are
needed
“Knowledge” and “Wisdom”
Refining Operations ManagementDelivers value to the people, process
and assets of your business.
Driving speed and
data
Situationally aware of
direction and which
freeway, location
Early awareness of
traffic delay on my
route, so I can take
action
Alternative routes to
take actions based on
getting to destination
on time.
Confidential Property of Schneider Electric | Page 6
Context
Experience
Judgement
Data brings:
Historized, operational performance
baseline from your people, process, assets
Information brings:
Contextualized process and asset
data for improved decision support
Knowledge brings:
Higher degree of process analysis,
optimization and experience
Wisdom brings:
Closed loop operational
efficiency across the enterprise
Assimilation
Connect & Collect brings:
Connectivity and intelligence to store and
process disparate data
WISDOM
KNOWLEDGE
INFORMATION
DATA
CONNECT & COLLECT
Effectively store and process disparate data
Historized, operational performance baseline
Contextualized understanding
Optimization Improvement
Sustained
Operational
excellence
DATA INFORMATION KNOWLEDGE WISDOMCONNECT &
COLLECT
Supply risk,
price,
availability
Demand
weakens
growth
Environmental
Regulations
Competition
in margin, time
to market,
quality
Technology
evolution:
AI, Cloud,
Industry 4.0
New
generation of
workforce
External
• Communication silos
• Fragmented processes
• Lagging performance
management
• Delayed decision making
• Workforce gaps
Internal
How Refining Operations Management enables Operational Excellence
Page 7Confidential Property of Schneider Electric |
• Eliminate wasted work
• Improve info usefulness
• Automate work
• Transform work
Refining Operations
Management
Economic
cycles
Refining Operations Management Key Features:
• Application-driven information using industry-
leading specialized applications trusted by
refining leaders
• Automated data processing and transformation
embedded in market-leading solutions with
advanced analytics
• Self-service, intuitive operations-focused portal
to improve refinery business performance
• Cross-domain collaboration console for all
functional teams to manage operational
decision-making lifecycle; to facilitate & remedy
actions, and to sustain best practices and
operational knowledge
Page 10Confidential Property of Schneider Electric |
• Dashboards
• Reports
• KPIs
• Workflows
• Excel export
• Trends
• Application Views
• Data Warehouse
• Decision Management
• Calculations
Performance
Manager
• Service Oriented
Architecture/Web
Services
• Enterprise Service Bus
• Orchestration
• Semantic TranslationApplication
Integration
Unit & Utilities
Optimization
Plan &
Schedule
Offsites
Optimization
Balancing Yield
Accounting
Predictive
Analytics
Operator
Rounds
LIMS
Logbook
Etc.
PeopleEmail, SMS
Performance ManagerAccelerated path to Balanced Process & Asset Performance
Page 12Confidential Property of Schneider Electric |
ProcessLIMS, DCS, Historian
ERP, Spreadsheets,
Optimization, Offsites
AssetPredictive Analytics
Condition monitoring
Enterprise Asset Management
Industry Operations Console
KPI
ManagerDecision
Manager
Master
Asset
Model
Event
Manager
CONNECT
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Industry Operations Console (home page) CONNECT
Confidential Property of Schneider Electric
KPI Manager (Data Sources)
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KPI Manager
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Confidential Property of Schneider Electric
Event Manager
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Decision Manager
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Example User Experience
Refining Operations Management User
Experience - Heat Exchanger Performance
Management
• Efficiency and “remaining useful life” parameters are
automatically & frequently calculated and estimated
• Automated workflow triggers on thresholds
of efficiency or remaining useful life
• Operations teams make early and informed decisions
• Performance indicators and actions are logged
for benchmarking and continuous improvement
Traditional User Experience
Heat Exchanger Performance Management
• Symptoms of deteriorating performance after months
of operation is observed manually by operators or schedulers
• Process engineers perform occasional calculations among
other work requirements
• Operations teams make decisions at the last minute
on modifying schedules or targets
• No consistent logging of performance and actions
Page 19Confidential Property of Schneider Electric |
On-Line Rigorous
Simulation
Knowledge
Calculations
Human
Workflow
Logging and Case
Management
KPI
Calculations
A leading energy
company in
Gulf Coast, USA
Customer Success Stories
Page 20Confidential Property of Schneider Electric |
• Customer Coordination
• Planning and Scheduling
• Ship Unloading and Database
• Data Reconciliation, Mass and Energy Balance, Production
Accounting, Inventory Management
• Performance Management
• Operations Management (e-LogBook, Tank Information
Management)
• Maintenance Management
• Compliance Management
• Operator Training
• Real-time Database
• Enterprise-wide Visualization
• Integration (incl. ERP)
A leading
refinery in
Jubail,
Saudi Arabia
• Scheduling
• Data Reconciliation, Mass and Energy Balance, Production
Accounting
• Performance Management
• Operations Management (e-LogBook, Tank Information
Management and Oil Movement)
• KPI & Boundary Management
• Laboratory Information Management System
• Logbook
• Health, Safety, & Environmental
• Real-time Database
• Enterprise-wide Visualization
• Integration
A leading
refinery in
Rabigh,
Saudi Arabia
• Planning and Scheduling (Integration only)
• Data Reconciliation, Mass and Energy Balance,
Production Accounting
• Performance Management
• Operations Management (e-LogBook, Tank Information
Management and Oil Movement)
• Alarm Management
• Laboratory Information Management System
• Logbook
• Real-time Database
• Enterprise-wide Visualization
• Integration
A leading
refinery in
Danquat,
Vietnam
• Planning and Scheduling
• Data Reconciliation, Mass and Energy Balance,
Production Accounting
• Performance Management
• Operations Management (Tank Information
Management and Oil Movement)
• Laboratory Information Management System
• Real-time Database
• CMMS
• EDMS (Documentum)
• Integration
• Multiple Unit Optimization @ Several Refineries
• Offsites @ Several RefineriesLeading refinery at
multiple sites across
globe
Takeaway
Page 21Confidential Property of Schneider Electric |
Refineries are challenged to sustain and improve margins, and retain knowledge
from a retiring workforce.1
2
3
4
5
Refining Operations Management can be part of your business strategy to drive higher
profitability.
With a holistic approach, Refining Operations Management helps customers to
improve revenue by up to 5% and lower operation costs by up to 10%.
Refining Operations Management from Schneider Electric focuses on
transforming refinery operations’ business processes and workflows to address
the challenges.
Embarking on a journey of transformation based on Refinery Digitization is an
imperative for improved profitability and sustainability.
Questions?
Page 22Confidential Property of Schneider Electric |
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