pacs iidr estec 01/02 march 2001 integration and testing1 pacs instrument intermediate design review...
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Integration and Testing 1
PACS IIDR ESTEC 01/02 March 2001
PACS Instrument Intermediate Design Review (IIDR)
Reinhard Katterloher
Integration and Testing
Integration and Testing 2
PACS IIDR ESTEC 01/02 March 2001
AIV and Testing• The Test Plan describes the baseline for the
activities required for all tests under MPE responsibility including the test facilities
• Dedicated DV Plans covering all AIV activities incl. test reports are issued and enforced by the manufacturers of items deliverable to MPE
• In the following, Test Sequences combined with AIV/Test Schedules are shown to illustrate those activities, where the main effort is spent and which require most of the available test time
Integration and Testing 3
PACS IIDR ESTEC 01/02 March 2001
Test Level: Component Tests at MPE
Ge:Ga Detector Module
Integration and Testing 4
PACS IIDR ESTEC 01/02 March 2001QM Detector Module #8 Design Verification
(Environmental Testing)
QM4 moduleassem bly with
EM FEEat ANTEC
therm al cycle test(25 cryo cycles)
integration with FUB
shakerproofcryostat
cryo vibration(qualif. levels)
remove fromFUB cryostat
functional/continuity check
removeEM FEE
shipmentto ANTEC
delivery to MPEfor tests
at LENS/PSI
\m soffice \grafiken \testp lan\designverif.cdr
assem blywith QM FEE
functional/continuity
check
shipmentto MPE
Integration and Testing 5
PACS IIDR ESTEC 01/02 March 2001QM Detector Module #8 Design Verification
(Environmental Testing)
Integration and Testing 6
PACS IIDR ESTEC 01/02 March 2001QM Detector Module #8 Spectral Calibration
and Glitch Investigation
QM4 module with QM-FEE,
integration with OGSE2
performance checkwith MPE set-up #2
integrationwith OGSE4
spectral calibrationwith TUFIR
integration with
PSI test facility
100 MeVproton irradiation(glitch investig.)
shipmentto MPE
QM arrayassemblyat ANTEC
\m soffice \gra fiken\testp lan\LE NS P SI.cdr
removeQM4 modulefrom cryostat
shipmentto LENS
shipmentto PSI
shipmentto ANTEC
Integration and Testing 7
PACS IIDR ESTEC 01/02 March 2001Readout and Control Scheme
for Detector Module Testing
PC
ADC64 BOARD
4 ADC16 Bit / 200 kHz
8 : 1 MUX8 : 1 MUX8 : 1 MUX8 : 1 MUX
DIO
PATTERNGENERATOR
DIGITALCONTROL
DAC BOARD
16 DAC / 16 Bit
GPIB BOARD
CRYOGENICTEST SETUP
BLACK BODYCONTROL
HOUSEKEEPINGDATA
DATA ARCHIVE
RS 232
SIGNALCONDITIONING
SHUTTERCONTROL
CRE
DETECTOR
SUPPLYVOLTAGES
DETECTOR SIGNALS
PC
Integration and Testing 8
PACS IIDR ESTEC 01/02 March 2001QM Detector Module #8 Spectral Calibration
and Glitch Investigation
Integration and Testing 9
PACS IIDR ESTEC 01/02 March 2001
Test Level: Subsystem Tests at MPE/MPIA
Ge:Ga Detector Modules and Array AIV
Integration and Testing 10
PACS IIDR ESTEC 01/02 March 2001
AIV of QM Ge:Ga Detector Arrays
manufacture and assembly of 24 QM 1x16
detector modules at ANTEC
QMDET-Array-T01
warm functional check
QMDET-Array-T02
relative spectralresponse measurements
QMDET-Array-T03
QM FEE delivery from IMECfor performance verification
and check-out of test electronics at MPE / MPIA
QMDET-Array-T04
delivery QM FEEs to ANTEC
assembly ofQM detector modules + FEEs
QMDET-Array-T05
delivery of 24 QM modulesfor verification tests:
12 to MPE, 12 to MPIA
QMDET-Array-T06
integration with cryostats/OGSE1(MPE: 2+1 cool-downs, each with 4 h.s.modules)
measurements at MPE/MPIA,delivery back to ANTEC
QMDET-Array-T07
assembly of arrays(2 QMs à 12 modules)
at ANTEC
delivery to MPEQMDET-Array-T08
assembly of QM arrays with baffles+filters at MPE
delivery to KTQMDET-Array-T09
Integration and Testing 11
PACS IIDR ESTEC 01/02 March 2001
AIV of QM Ge:Ga Detector Arrays
Integration and Testing 12
PACS IIDR ESTEC 01/02 March 2001
Configuration of CQM Array
11121 2 3 4 5 6 7 8 910
FPU SKY
1 2 3 4 5
6 7 8 9 10
11 12
Integration and Testing 13
PACS IIDR ESTEC 01/02 March 2001
AIV of FM Ge:Ga Detector Arrays manufacture and assembly
of 50 FM 1x16 detector modules at ANTEC
FMDET-Array-T01
warm functional check
FMDET-Array-T02
relative spectralresponse measurements
FMDET-Array-T03
FM FEE delivery from IMECfor performance verification
to MPE/MPIAFMDET-Array-T04
delivery FM FEEs to ANTEC
assembly ofFM detector modules + FEEsFMDET-Array-T05
delivery of 50 FM modulesfor verification tests:
25 to MPE, 25 to MPIA
FMDET-Array-T06
integration with cryostats/OGSE1,measurements at MPE/MPIA,
delivery back to ANTECFMDET-Array-T07
assembly of arrays(2 FMs à 25 modules)
at ANTEC
delivery to MPEFMDET-Array-T08
assembly of FM arrays with baffles+filters at MPE
delivery to KTFMDET-Array-T09
Integration and Testing 14
PACS IIDR ESTEC 01/02 March 2001
AIV of FM Ge:Ga Detector Arrays
Integration and Testing 15
PACS IIDR ESTEC 01/02 March 2001
AIV of FS Ge:Ga Detector Arrays manufacture and assembly
of 26 FS 1x16 detector modules at ANTEC
FSDET-Array-T01
warm functional check
FSDET-Array-T02
relative spectralresponse measurements
FSDET-Array-T03
FM FEE delivery from IMECfor performance verification
to MPE/MPIA
FSDET-Array-T04
delivery FM FEEs to ANTEC,removal of QM FEEs in
24 QM modules,assembly of
50 FS detector modules + FEEsFSDET-Array-T05
delivery of 50 FS modulesfor verification tests:25 to MPE, 25 to MPIA
FSDET-Array-T06
integration with cryostats/OGSE1measurements at MPE/MPIA,
delivery back to ANTECFSDET-Array-T07
assembly of FS arrays(2 FS arrays à 25 modules)
at ANTECdelivery to MPE
FSDET-Array-T08
assembly of FS arrays with baffles+filters at MPE
delivery to KTFSDET-Array-T09
Integration and Testing 16
PACS IIDR ESTEC 01/02 March 2001
AIV of FS Ge:Ga Detector Arrays
Integration and Testing 17
PACS IIDR ESTEC 01/02 March 2001
Test Level: ILT at MPE
Instrument
Integration and Testing 18
PACS IIDR ESTEC 01/02 March 2001
General Instrument AIV Sequence
Instrument Units manufactured byPACS Consortium
PartnersAIV on Unit level
GEN-AIV-T01
Delivery Readiness Review
(acceptance tests passedat manufacturers site)
GEN-AIV-T02
Delivery of Unitsto
MPE GEN-AIV-T03
Integration and Instrument Level Test (ILT-AVM/CQM/PFM/FS)Responsibility of MPE
(cryovibration/functional and performance test/spectral calibration
at TBD / MPE / LENS using special test equipment at different test sites)
GEN-AIV-T04
Deliveryto ESA
GEN-AIV-T05
Integration and Testing 19
PACS IIDR ESTEC 01/02 March 2001
Overall Configuration of ILT Set-up
during AVM phase 2
IFSICSL
CEA CEA
MPE
SpacecraftSimulator
DPU SPU DEC/MEC
BOLC(BOLSIM)
BOLABOLG
OBConn. Brack.
CVV16 connectorseach 100 pins
FPUSimulator
MPE
CEA
CSL
CSLCSL
Power Supply 4xSync. 8x
EGSE
MPE
MPETEI TE
AVM phase 1
during CQM
MPE
MPE
MPE
cryoOGSE
FPU
Integration and Testing 20
PACS IIDR ESTEC 01/02 March 2001
AVM Instrument Test Sequence
Instrument Units and Simulators
manufactured byPACS Consortium
Partners(AIV on Unit level)
AVM-T01
Delivery Readiness Review
(tests passed acc. to spec. unit test plans at manufacturers site including test reports) AVM-T02
Delivery of Unitsto
MPE
AVM-T03
Integration with EGSE
ILT AVM
AVM-T04
AVM Electronics Units
ready for CQM Test
AVM-T05
Integration and Testing 21
PACS IIDR ESTEC 01/02 March 2001
AVM Instrument Test Sequence
Integration and Testing 22
PACS IIDR ESTEC 01/02 March 2001EMC: Conducted Susceptibility Test (common
mode) for Signal Lines
AVM Electronics UnitsIntegration with EGSE
EMC-CM-T01
separation of shields onDPU S/C
EMC-CM-T02
2 V groundingdifference between
DPU and S/Ccommon mode test
EMC-CM-T03
check of proper functioning
EMC-CM-T04
0 V grounding diff.between DPU and
S/C,connect shields
for nominal operationEMC-CM-T05
DPU SPUDPU MECSPU MECMEC DECMEC BOLCDEC FPUBOLC FPU
common mode testfor each interface
EMC-CM-T06
check of proper functioningof each interface
EMC-CM-T07
Integration and Testing 23
PACS IIDR ESTEC 01/02 March 2001
CQM/AVM Instrument Test Sequence
FPU CQMverified
ILT1, ILT2functional test
perform ance test short spectral cal.
FPUcryovibration
ILT3wavelengthcalibration
IST
FP U shipment
to external facility
Delivery ESAto
PACS+EGSE+OGSEshipment LENS Italyto
FPUdelivery to MPE
EGSE readyOGSE ready
FPU shipmentto MPE
AVM of
BOLC/A
DEC/MEC/DPU/SPU/WIHQM of
cool-down
warm-up
cool-down
warm-up
cool-down
warm -up
cool-down
warm -up
cool-down
warm-up
\M soffice\g ra fiken\tes tp lan\CQ M test.cdr
ILT1, ILT2functional test
perform ance test short spectral cal.
Integration and Testing 24
PACS IIDR ESTEC 01/02 March 2001
CQM/AVM Instrument Test Sequence
Integration and Testing 25
PACS IIDR ESTEC 01/02 March 2001
PFM Instrument Test Sequence
FPU PFMverified
FPUcryovibration
ILT3wavelength calibration
IST
FPU shipm ent
to external facility
delivery ESAto
PACS+EGSE+OGSEshipmentLENS Italy to
FPUshipment to MPE
EGSE readyOGSE ready
cool-down
warm -up
cool-down
warm-up
cool-down
warm-up
\m soffice \gra fiken\tes tplan\P FM test.cdr
FM ofBOLC/A
DEC/MEC/DPU/SPU/W IH
cool-down
warm-up
Integration and Testing 26
PACS IIDR ESTEC 01/02 March 2001
PFM Instrument Test Sequence
Integration and Testing 27
PACS IIDR ESTEC 01/02 March 2001
FS Instrument Test Sequence
warm vibrationresonance
search
ILT1, ILT2functional test
performance test short spectral cal.
ILT3wavelengthcalibration
PACS+EGSE+OGSEshipment LENS Italyto
FPUdelivery to MPE
DeliveryESA to
QM ofDEC/MEC/DPU/BOLC/A /WIH/AVM2 of SPU
cool-down cool-down
warm -up
\M soffice\grafiken\testp lan\FS test.cdr
FPUassembly
remove+refurb.QM det. arrays
chopper, grating,filter wheels
of
redelivery ofFPU CQM from ESA
verification ofinternal and
external alignment
warm-up
Integration and Testing 28
PACS IIDR ESTEC 01/02 March 2001
FS Instrument Test Sequence
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