part xxx-7: headlight cavity for the mt-10 and mt-10 xxx-7 - headlight cavity mt-10... · russian...

Russian Headlight Assemblies

Part XXX-7: Headlight Cavity for the MT-10 and MT-10.36

(Also See Parts XXX-1 thru -12)

Ernie Frankeeafranke@tampabay.rr.com

02 / 2018

Early Dnepr MT-10.36 (www.cossackmotorcycles.com)

Early Dnepr MT-10-36’s had the same dash as early Urals,with the speedometer sunk right into the headlight cavity,

with only two indicator lights.2

Later Dnepr MT10’s moved the speedometer outside the headlight cavity and increased the number of indicator lights to five.

New, Improved Instrument Panel (bcozz.multiply.com)

3

Dnepr MT-10 (1973- 1976)

Dnepr’s MT-10 had a new instrument console, introduced 12-Volt electrics, adopted heavier brakes and clutch levers.

Speedometer Separate from Headlight Cavity

4

Dnepr MT-10.36 (1976- 1988)

Even the MT-10.36 shows two different types of headlight assemblies;the two indicator bullet and the five-indicator stubby headlight.

5

Older Style Headlight Assembly Фара ФГ-116 (FG-116) on MT-10

1. Master Switch2. Speedometer / Odometer3. Cavity Body4. Lamp Holder and Hi/Lo Beam Lamp5. Flexible Shaft Speedometer Cable6. and 7. Bundles of Wires8. Parking Light Bulb Socket9. Lamp Holder10. Lens11. Dual Filament (Hi/Lo) Beam Lamp12. Reflector13. Ring (rim) of Lens and Reflector

Central Switch

6

Dnepr MT-10 Master Switch Schematic (IggyMo on Dneprheads)

П(56)

Ф(58)

Я(61)

СС(55)З/С

(15)

ЛС

Б(30/51)

Generator“Charge”

Light

Fuse

7

Dnepr (Днепр) MT-10

(1969)

8

Dnepr (Днепр) MT-10 with Older Style Headlight

Ignition Coil(B204)

Breaker(PM-302/PM-302A)

Voltage Regulator(PP-31A)

Alternator(Г-424)

HornButton

Oil-PressureSensor

Flasher

Foot Brake-Light

Switch

Horn

TurnSignal

Battery

9

MT-10 FG-116 (ФГ-116 Фара) Older Style Headlight Assembly

Headlight Lamp(A12-50+40)

Parking Lamp(A12-1)

Fkasher Unit(PC427)

Headlight Assembly(ФГ116)

Speedometer(СП-102)

Fuse(Пр20a)

Central Ignition Switch(7218478A)

10

Dnepr (Днепр) Early MT-10(Г-424 Alternator,PP-330 Regulator, B204 Ignition Coil, PM-302 Breaker, 3MT-6 Battery)

Breaker(PM-302)

Voltage Regulator(PP-330)

Ignition Coil(B204)

Alternator(Г-424)

Battery(2X 3MT-6)

Oil-Pressure Sensor(MM-106A)

Horn(C-38)

Neutral Gear Sensor(MT804517)

Headlight Assembly(ФГ116)

Foot Brake-Light Switch (ВК-854)

Horn Switch

Turn Switch

11

Speedometer Separate from Headlight Cavity

2. Central Ignition Switch

Newer Style MT-10 Lamp (фара) ФГ-137 (FG-137)

12

Dnepr (Днепр) Later MT-10 (1974)

Voltage Regulator(PP-330)

Alternator(Г-424)

Breaker(PM-302/PM-302A)

Ignition Coil(B204)

Battery(2X 3MT-6)

Foot Brake-Light

Switch

Horn

Neutral Switch

Oil-PressureSwitch

MasterSwitch

Flasher

HornButton

TurnSignal

Speedometer Separate from Headlight Cavity

13

Dnepr (Днепр) Later MT-10 and MT-10.36

31. Ignition Coil

30. Breaker

Horn

Alternator

13. Neutral Gear

1. Left Turn

23. FuseBlock

36. BrakeLight

Right Turn

1. Left Turn

35. Right Turn

34. Spark-plugs

Speedometer

12. Generator Alarm

Central

Switch

11. High-Beam Indicator

9. Turn-signal Indicator

26. Voltage Regulator(PP-330)

29. Battery(2X 3MT-6)

17. Flasher

16. Turn Signal

27. Foot Brake-Light

Switch

20. Horn

28. Master Battery Ground Switch

18. Neutral Sensor

19. Oil Pressure Sensor

10. Oil Pressure Alarm

Speedometer Separate from Headlight Cavity 14

Dnepr (Днепр) Later MT-10.36

Voltage Regulator(PP-330)

Alternator(Г-424)

Breaker(PM-302/PM-302A)

Ignition Coil(B204)

Battery(6MTS-9 or2X 3MT-6)

Foot Brake-Light

SwitchNeutral SwitchOil-Pressure

Switch

Flasher

Horn

HornButton

TurnSignal

Neutral Gear

Speedometer

Generator Alarm

High-Beam Indicator

Turn-signal Indicator

Oil Pressure Alarm

15

Dnepr (Днепр) Later MT-10 and MT-10.36

22. Voltage Regulator(PP-330 or 33.3702)

Brake

28. Master Switch

18. Neutral Switch

20. Horn

21. Ignition Coil(B204)

31. FootBrake Light

Switch

17. Oil-Pressure Switch

25. Breaker(PM-302A)

11. Battery(2X 3MT-6)

HornButton

1. Turn Signal(П201)

2. Flasher Unit

3. Speedometer Light(A12-1)

4. Dual-Filament Light(A12-45+40)

5. Parking Light (A12-4)

8. Hi/Lo Beam Switch(П201)

7. Lamp(A12-21)

7. Lamp(A12-21)

9. Lamp(A12-21)

10. Lamp(A12-21)

9. Lamp(A12-21)

23. Alternator(Г-424)

29. Lamp(A12-21)

30. Lamp(A12-5)

13-16. Lamps(A12-1)

16

Ignition Key Switch ВК-857 for МТ-10Ignition Key Positions:0 - Key Inserted All the Way; All Appliances Are Switched OffI - Key Inserted All the Way and Turned Counter-Clockwise; Ignition, Parking Lights and Motorcycle Parking Light in the Headlamp (parking light stays on when laid out in this position, the ignition key);II - Key Inserted All the Way and Turned Clockwise to First Fixed Position; Ignition, Headlights and Parking Lights (Motion in Night-Time Conditions)III - Key Inserted All the Way and Turned Clockwise to Second Fixed Position; Ignition, Parking Lights and Turn Indicators

Seven Terminals, which Connect a Plus from the Power Source (terminals 1-1), Ignition (terminals 2-2), Marker Lights Motorcycle

(terminal 3-3) and a Headlamp (Terminal 4).

Central Switch ВК-8571. Switch Body2. Lock Cylinder3. Ignition Key4. Slides

17

Dnepr (Днепр) Later МТ-10

9. Central Switch (ВК-857)

21. Alternator Г-424

15. Foot Brake-Light Switch (ВК-854)

10. Flasher (РС427)

5. Headlight (ФГ-137)

17. Voltage Regulator (РР-330)

18. Battery (ЗМТ-6)

32. Lamp (А12-1)

27. Lamp (А12-21)

30. Lamp (А12-21+6)

31. Lamp (А12-3)

28. Lamp (А12-4)

29. Lamp (А12-45+40)

20. Rear Light Cluster (ФП-246)

19. Fuse Block (ПР-118)

16. Tail Light (ФП-219)

14. Headlight (ПФ-232)

13. Turn Switch (П201)

11. Oil Pressure Sensor (ММ125)

7. Turn Light (УП-223)

4. Ignition Coil (Б-204)

3. Breaker (ПМ-302У or ПМ-304)

5. Horn (C-38)

27. Lamp (А12-21)

27. Lamp (А12-21)

27. Lamp (А12-21)

27. Lamp (А12-21)

27. Lamp (А12-21)

7. Turn Light (УП-223)

7. Turn Light (УП-223)

7. Turn Light (УП-223)

18

Dnepr (Днепр) Later МТ-10.36

19

Dnepr (Днепр) MT-10.36 Headlight Cavity

• ММ 126 Emergency oil pressure sensor

• ПД20Е Generator alarm light and relay control (PD20E)

• ПД20Е Emergency oil-pressure alarm light (PD20E)

• ПД20Д Neutral position indicator light (PD20D)

• ПД20Д Hi/Lo beam indicator light (PD20D)

• ПД20Д Turn indicator light (PD20D)

• ФГ137 Headlight cavity (FG137)

• ФП246 Motorcycle taillight (FP246)

• ФП219Б Rear sidecar light (FP219B)

• ПФ232Б Front sidecar light (PF232B)

• ВК857 Central switch (VK857)

• ПР11В Fuse box (PR11V)

20