pawan verma

““Mechanised House KeepingMechanised House Keeping”” Shop Floors & Plant

&

““Dry Fog”Dry Fog”Best Solution for

Fugitive Dust Control

Pawan Verma

“ MECHANISED HOUSEKEEPING ”

“ INREASED PRODUCTIVITY ”

“ BETTER WORK ENVIRONMENT ”

TO GET FIRST IDEA OF “PRODUCTIVITY AWARENESS”

OF AN ORGANIZATION OR

ITS GENERAL WORK CULTURE,

Walk Around Its Premises

Observe The Housekeeping Practices

- The Way The Floors Are Swept, - The Work Tables Organized, - The Tools And Stationery Stored, - The Machines And Equipment Cleaned And

Maintained, - Personal Items Kept Etc.

“THESE OFTEN TELL MORE THAN ANY FINANCIAL STATEMENT”

BASIC AND IMPORTANT FACTORS OF

“ Good Housekeeping “

-Keeping The Equipments, -Floors,

-And Approach Roads From One Workstation To Other

“ Free From Dust and Spillages ”

•Seiri,•Seiton,•Seiso,•Seiketsu•and •Shitsuke.

“SEISO” : “To clean and inspect your work place thoroughly so that there is no dust on the floor, machine & equipment

“SEIKETSU” :

“To maintain a high standard of work place organization by keeping everything clean and orderly at all times”.

5 ‘S’

A MAINTENANCE MAN , IF HAS TO APPROACH FOR A REGULAR PREVENTIVE MAINTENANCE IN VERY DUSTY ENVIRONMENTS, MAY BE IGNORED BY HIM

AS IT IS DIFFICULT TO WORK UNDER SUCH CONDITIONS,

THUS MANY TIMES IN SUCH ENVIRONMENTS THE PREVENTIVE MAINTENANCE WILL BE IGNORED AND THE BREAKDOWN MAINTENANCE IS ONLY TAKEN UP

RESULTING IN LOSS OF EQUIPMENT LIFE

AS WELL AS

INCREASED DOWN TIME

THERE ARE MANY CLEANING ACTIVITIES, WHICH INVOLVES A VERY LONG TIME IF DONE MANUALLY

They Are Closely Linked To : -

The Flow Of Activities,

Employees’ Morale,

Product And Service Quality

And Inventory Level

“ MECHANISED HOUSE KEEPING ”

PLANT BUILDING :-

Spillages RemovalFloor Cleaning

Equipment Cleaning

PLANT ROADS :-

Sweeping & Removal of Dust , Debris

PLANT WASTE MAGMT :-

Collection & Transport

PLANT DRAINS & PITS :-

De-silting & De-clogging

MECHANISED HOUSE - KEEPING

PLANT BUILDING:-

•Spillages Removal

•Floor Cleaning

•Equipment Cleaning

MECHANISED HOUSE - KEEPINGMECHANISED HOUSE - KEEPING

BULK SUCTIONOF SPILLAGE

VACUUM CLEANINGFROM TUNNEL

HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM

HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

VARIOUS DISPOSAL & RECOVERY SYSTEMS

TRUCK CONVEYOR MOBILE M/C

HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

1 2M/C

HEAVY DUTY INDUSTRIAL VACUUM CLEANING CUM

FLOOR SWEEPING M/C

OPERATING AT NALCO, SMELTER, POT ROOM AREA, ANGUL, ORISSA

FOR SWEEPING OF POT ROOMFLOORS,

FOR REMOVAL OF SPILLAGES

AROUND THE POTS AND

ON TOP OF THEPOTS.

MORE THAN 10 Nos.

STATIONARY VACUUMCLEANING

UNITSOF

110 KW TO 55 KW WITH

CENTRALIZED PIPE LINE SYSTEM

WORKING IN

NALCOBALCO AND VEDANTA

SMELTER PLANT.

HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

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TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM

TYPICAL

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HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM

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TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM

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TYPICAL WAGON TIPPLER

PIPING NETWORK

TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM

TYPICAL CEMENT PLANT

PIPING NETWORK

PIPING NET-WORK - TATA STEEL- COKE OVEN

LENTH OF COKE OVEN - 400 M

TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM

1 2M/C

MECHANISED HOUSE KEEPING

PLANT ROADS

Sweeping & Removal of Dust , Debris

Salient features :-.

1. CLEANING AND SWEEPING THE POT AREAS , CRUSHED BATH UNLOADING / LOADING AREAS , GENERAL PLANT ROADS ETC.

2. Works on the principle of dry filter system. No water spray is essential.

3. Large container capacity of 6 cu.M for more effective sweeping time.

4. Ergonomic design allows easy single man operation.

5. All sweeping application are hydraulicly / pneumaticly actuated.

6. Powerful suction pick-up.7. Dumping of collected

material.8. Simple and easy to maintain.9. Fast and effective after sales

network.

PLANT ROADS Sweeping & Removal of Dust , Debris

ROAD SWEEPERModel : TPS - VACSWEEP - 750D

Road SweeperModel : TPS -

VACSWEEP - 750D

SWEEPING HIGHWAY IN GAZIABAD

Model : TPS - VACSWEEP - 750D

SCHEMATIC LINE DIAGRAM -- SIDE VIEW

Model : TPS - VACSWEEP - 750D

Road SweeperModel : TPS - VACSWEEP - 750D

PLANT ROADS Sweeping & Removal of Dust , Debris

Used for Sweeping and cleaning flours and roads in Cast – House , Work-shops , Rolling Mill Shop etc.

Container capacity : 1000 LITRES.

Sweeping width : 1800 mm.

Fully hydrostatic drive.

Cartridge filters with continuous cleaning arrangement during sweeping.

High level of maneuverability – easy movement in restricted spaces.

PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model

PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model

PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model

PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model

MECHANISED HOUSE KEEPING

PLANT WASTE MANAGEMENT

Collection & Transportation

HOOK LIFTER WITH BINSHOOK LIFTER WITH BINS

FOR FOR

PLANT WASTE MANAGEMENTPLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT

MECHANISED HOUSE - KEEPING

PLANT DRAINS & PITS :-De-silting & De-clogging

HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

OPERATING IN A STEEL PLANT

DE-SILTING SETLLING TANKS & TRUNK SEWAGE LINES

DE-SILTING M/C

SKIP-CONTAINER

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HEAVY-DUTY TRUCK MOUNTED VACCUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

TRUCK MOUNTED SKIP-CONTAINERS

HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

SUCTION CUM JETTING MACHINES FOR SEWEGE LINES MAINTENANCE

DE-CLOGGING & REMOVAL OF BLOCKAGES FROM SEWEGE OF

150 MM- TO 1000 MM DIA PIPE-LINES

1. The Truck Engine Is Used To Drive The Jetting Pump & Vacuum Pump

2. Two Compartment 4000 Liters Fresh Waters & 6000 Liters Sludge Tank

3. High Vacuum (90 %) For Suctioning Sludge From 8 Meter Depth

4. High Pressure Jetting Pump

SUCTION CUM JETTING MACHINES FOR SEWER LINES MAINTENANCE

REAR VIEW

21

SUCTION CUM JETTING MACHINES FOR SEWER LINES MAINTENANCE

DE-CLOGGING & REMOVAL OF BLOCKAGES FROM SEWEGE OF

150 MM- TO 1000 MM DIA PIPE-LINES

“ IMPROVED FUGITIVE DUST CONTROL”

“ HEALTHY WORK FORCE ”

“ BETTER WORK ENVIRONMENT ”

“ INREASED PRODUCTIVITY ”

““Dry FogDry Fog””

Best Solution forWork Zone Dust Control

HOW & WHY

““Dry FogDry Fog””

Best Solution forWork Zone Dust Control

????

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL

SCHEMATIC ‘SoniCore’ SPRAY NOZZLE

DRY FOG DUST CONTROL

FOG NOZZLES OPERATED OUTSIDE - SHOWS THE FOG QUALITY

COKE HANDLING IN PET COKE PLANT

DRY FOG DUST CONTROL

TRANSFER POINT - TYPICAL INSTALLATION

DUST FOG FOGFOG

FOG

NOZZELS MOUNTED ON

SPRAY BAR

FOG

DRY FOG DUST CONTROL

TYPICAL CIRCUIT- FOR BELT TO BELT TRANSFER

F.A.S.

P.R.U.

SPRAY BAR

NOZZLES

DRY FOG DUST CONTROL

P & I DIAGRAM

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL

P & I DIAGRAM

DRY FOG DUST CONTROL

ELECTRICAL P & I DIAGRAM OF F.A.S.

ADDITIONAL FEATURES

• Captures virtually all types of respirable and fugitive dust• Water addition to process is extremely low: less than 0.1%

• Uses plant compressed air• Low pressure air and water:no booster pumps required•No expensive modifications required to existing plants

•Meets health and safety regulations• Water usage as little as 10% of hydraulic sprays

• Low maintenance• Permits recovery of spilled materials

DRY FOG DUST CONTROL

•Cost Effective:Lower Capital andOperating Costs

The installed costs are as low as 40%of ventilation-type bag filter systems,and consume less than 10% of the

energy.

Clean Air for Industry

DRY FOG DUST CONTROL

DRY FOG SYSTEM SAIL DURGAPUR STEEL PLANT

IN THE STOCK - HOUSE OPERATIONAL SINCE DEC’2000

BENEFITS : -1. * POWER SAVING 1 MW

2. * NO SECONDRY HANDLING OF FINES IT IS SCREENED DUE TO BRTTER SCREENING EFFICIENCY

3. * SYSTEM NEEDS ALMOST NIL MAITENENCE

4. * EFFECTIVE DUST CONTROL

5. * BETTER WORK ENVIRONMENT

DRY FOG DUST CONTROL

DRY FOG DUST CONTROL

CONTROLLING DUST INSIDE A SCREEN

DRY FOG DUST CONTROL

PERFORMANCE AT

TATA CMEMICALS, GUJRAT LIGNITE HANDLING

POWER PLANT

AFTER

BEFORE

DRY FOG DUST CONTROL

PERFORMANCE AT

TATA CMEMICALS, GUJRAT LIGNITE HANDLING

POWER PLANT

BEFORE

AFTER

DRY FOG DUST CONTROL

PERFORMANCE AT SAIL

DSP BF 3 STOCK HOUSE

SINTER CONVEYOR

AFTER

BEFORE

DRY FOG DUST CONTROL

BEFORE

AFTER

PERFORMANCE AT SAIL

DSP BF 3 STOCK HOUSE

COKE SCREEN

DRY FOG DUST CONTROL

BEFORE

AFTER

PERFORMANCE AT SAIL

DSP BF 3 STOCK HOUSE

SINTER CONVEYOR

PERFORMANCE AT TATA-STEEL COKE PLANT-II,

SYSTEM OPERATING SINCE DEC’1997

DUST LEVEL MEASUREMENT

DRY FOG DUST CONTROL SYSTEM

DRY FOG DUST CONTROL SYSTEMPERFORMANCE AT TATA-STEEL COKE PLANT-II,

SYSTEM OPERATING SINCE DEC’1997

MOISTURE PICK-UP

21

DRY FOG DUST CONTROL

AT TATA-STEEL COKE PLANT-II,

SYSTEM OPERATING SINCE LAST

5 YEARS

DRY FOG DUST CONTROL

NEW COAL HANDLING PLANT (

NCHP )

COKE OVEN BATTERY #5 ,6 & 7

DRY FOG DUST CONTROL

COKE OVEN BATTERY #5 ,6 & 7

NEW COAL HANDLING PLANT

( NCHP )

DRY FOG DUST CONTROL SYSTEM

IRON ORE SCREENING PLANT ( THROUGH TRF )

DRY FOG DUST CONTROL

DRY FOG DUST CONTROLDRY FOG SYSTEM AT SAIL DURGAPUR STEEL PLANT

IN THE STOCK - HOUSE

DRY FOG DUST CONTROL

CONTACT :-

PAWAN VERMAV.P. (Engg. & Sales)

TPS INFRASTRUCTURE LIMITED 84 M , Market Complex Greater Kailash – I New Delhi , India Phone : 91-11-29214007 Fax : 91-11-29216856 E-mail : pawanverma@tpsmfg.net / tps@tpsmfg.net Web Site : www. tpsmfg.com

BRANCHES :-

BHUBANESWAR : TELEFAX: 91-674-2397708, MOBILE: 094370-00708

BOMBAY FAX: 91-22-28224314, MOBILE: 098210-86259

CHENNAI FAX: 91-44-28204619 MOBILE: 094440-12947

JAMSHEDPUR TELEFAX: 91-657-2223934 MOBILE: 094311-13658