port cranes

PORT CRANESPORT CRANESG.B. Dubini

SINTERMAR

Xiamen International Container Terminal

Nanhai International Container Terminal

Worldwide CustomersWorldwide Customers

Main ActivityMain ActivityMain ActivityMain Activity

New Cranes

Cranes Retrofit

Solutions

Hutchisons Ports Holding (Hong Kong) World’s Largest Port Operator

Xiamen International Container Terminal• 6 x STS • 6 x RTG

REFERENCESREFERENCES

Xiamen International Container Terminal (XICT)

XICT – 2xSTS Cranes XHCT – 4xSTS Cranes

REFERENCESREFERENCES

SPMP-XICT Quayside Crane description

OEM: Shanghai Port Machinery Plant (SPMP)Ender User: Xiamen International Container Terminal (XICT)

Crane Type: post – panama quayside container craneLoading Weight Rated:65 tonsBoom height: 43metersBoom Length: 63metersHoist Speed: 180meters/Min no_load and 75meters/Min full_loadTrolley speed: 180meters/minGantry speed: 45meters/minBoom Duty cycle : 7minutes / single way

Power RatedHoist Motor (2 sets): 460Vac/560kW/860Amp/50Hz/992RpmTrolley Motor(2 sets): 460Vac/110kW/180Amp/50Hz/1450rpmBoom Motor: 460Vac/315kW/490Amp/50Hz/1450rpmGantry Motor(24sets): 460Vac/15kW/34Amp/50Hz/1470rpm

Automation Feature:Host PLC: GE I- PAC 30 systemField Bus: Profibus DPSM-APP Lite: Constant HP Hoist Control,

Hoist brake realiseposition monitor for Hoist and Trolley,Soft Limit switch protection for Hoist and Trolley

Xiamen Haitian International Port Co., (XHCT)

XICT 6 x RTG’s

XICT 6 x RTG’s

REFERENCESREFERENCES

SPMP-XICT RTG Crane description

OEM: Shanghai Port Machinery Plant (SPMP)Ender User: Xiamen International Container Terminal (XICT)

Crane Type: 4WD-RTG crane Loading Weight Rated:41.5 tonsHoist Speed: 55meters/Min no_load and 23meters/Min full_loadTrolley speed: 70meters/minGantry speed: 90meters/min

Power RatedHoist Motor: 400Vac/210kW/400Amp/50Hz/800RpmTrolley Motor: 400Vac/30kW/55.71Amp/50Hz/1470rpmGantry Motor(4sets): 400Vac/30kW/55.71Amp/50Hz/1470rpm

Automation Feature:Host PLC: GE I- PAC 30 systemField Bus: Profibus DPSM-APP Lite: Constant HP Hoist Control,

Hoist brake realiseposition monitor for Hoist and Trolley,Soft Limit switch protection for Hoist and Trolley

CT China’s 1CT China’s 1stst AC STS Crane - ZPMC AC STS Crane - ZPMCCT China’s 1CT China’s 1stst AC STS Crane - ZPMC AC STS Crane - ZPMC

Shanghai Longwu Port

ZPMC constructed it in 2001

Unidrive Size 5

DB resistor system

Hoist/Gantry share one drive

Trolley/Boom share one drive

Digital Lock for two hoist motors in tandem

AC Floating CraneAC Floating CraneAC Floating CraneAC Floating Crane

ZPMC---1600T Float Crane Main Hoist： 2*480KW Aux Hoist1： 210KW Aux Hoist2： 110KW Boom： 2*480KW

Unidrive Classic Size5 Field Bus ： Profibus DP

Main characteristics• Hoisting capacity : 60 Ton.• Hoisting speed : - with rated load : 75 m/min - without load : 150 m/min• Trolley sp eed : 180 m/min• Gantry speed : 45 m/min

REFERENCESREFERENCES

Main characteristics• Hoisting capacity : 60 Ton.• Hoisting speed : - with rated load : 75 m/min - without load : 150 m/min• Trolley sp eed : 180 m/min• Gantry speed : 45 m/min

REFERENCESREFERENCES

SHIP TO SHORE CRANESHIP TO SHORE CRANE

Main characteristics• Hoisting capacity : 50 Ton.• Hoisting speed : - with rated load : 90 m/min - without load : 220 m/min• Trolley sp eed : 150 m/min• Gantry speed : 50 m/min

The solutionHOIST : 2 Motors 190kW - MENTOR M825R - MD29TROLLEY : 4 Motors 23kW- MENTOR M420R - MD29BOOM : 1 Motor 110kW- MENTOR M350R - MD29GANTRY : 8 Motors 25kW- MENTOR M550R - MD29

SHIP TO SHORE CRANESHIP TO SHORE CRANE

MENTOR II

GANTRYCOUNTRY SIDE

PROFIBUS

I/O I/O I/O I/O

MAIN PLC S7 - 315

OP27

ELECTRICAL EQUIPMENT ROOM

SPREADER CUBICLE

GANTRYSEA SIDE

OP27

DRIVER’S CAB

MENTOR II MENTOR II MENTOR II

CHEKER CAB

MENTOR II

DC MOTORS HOIST 190kW DC MOTOR BOOM 110kW DC MOTORS DC MOTORS

TROLLEY 4 x 23kW GANTRY 8 x 25kW

M825R M350R M420R M550R

SHIP TO SHORE CRANESHIP TO SHORE CRANE

N. 2 RTG Cranes (New)

E-room with drives/PLC/PC CMS/DGPS/RIS.GA + new driver seat

SHIPLOADER SHIPLOADER Babcok & BrownBabcok & Brown

7,200 ton. per hour

TELESCOPIC CHUTE55kW

BOOM HOISTING500kW

BOOM SHUTTLE55kW

Motor 1 Motor 28

GANTRY28x5,5kW

REFERENCESREFERENCES

Main ActivityMain ActivityMain ActivityMain Activity

New Cranes

Cranes Retrofit

Solutions

REFERENCESREFERENCES

N. 2 STS Cranes retrofitted(new drives)

Qingdao Port：DC M-G STS Retrofit

M1200R / M350R / MD29 / FXM5 / M45

M1200R for Hoist and Gantry

M350R for Trolley and Boom

DC Retrofit STS CraneDC Retrofit STS Crane

REFERENCESREFERENCES

HIT – Hutchisons Int’l Terminal @ Hong Kong

AC Sinewave Regen

N. 7 STS Cranes retrofitted(new drives + new PLC/PC+ new CMS + new driver cabin)

N. 8 RMG Cranes retrofitted(new electrical cabin + new drives + new PLC/PC + new driver cabin + DGPS)

N. 3 RTG Cranes retrofitted(new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS.GA.)

N. 1 MHC Crane retrofitted(new drives + new PLC + new HMI)

N. 3 STS Cranes retrofitted(new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin)

N. 4 RMG Cranes retrofitted(new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin)

N. 6 STS Cranesretrofitted(new drives + new PLC + HMI new driver cabin)

Operator Cabin Operator Cabin

N. 2 STS Low Profile Cranes retrofitted (new PLC + HMI + new drives)

N. 4 RTG(new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS.GA.)

N. 2 STS Cranesretrofitted (new PLC + HMI + new drives)

N. 1 STS Crane

sintermar

retrofitted (new drives + new PLC + HMI)

ShanTou ： N. 2 Bulk Cranes

Unidrive Classic

2*UNI5401

UNI3405

UNI3403

UD51

UD70

Digital lock

AC Jib CraneAC Jib Crane

N. 1 Bulk Cranes with grab(new drives + new PLC+ new driver cabin)

Main ActivityMain ActivityMain ActivityMain Activity

New Cranes

Cranes Retrofit

Solutions

On the RTG (Rubber Tyre Gantry) cranes the power supply is made by Diesel Generator. This generator supply all the equipments on the crane, so all the motors and PLC, lights and other auxiliary devices.

RIS.GA. – Fuel saving featuresRIS.GA. – Fuel saving features

Main characteristics

Hoisting capacity : 35 Ton.

Hoisting speed :

- with rated load : 23 m/min

- with no load : 45 m/min

Trolley speed : 52 m/min

Gantry speed : 135 m/min

RUBBER TYRED GANTRY CRANERUBBER TYRED GANTRY CRANE

HOIST : 1 Motor 160kW

- MENTOR M550R - MD24

TROLLEY : 2 Motors 12,5kW

- MENTOR M105R - MD24

GANTRY : 4 Motors 30kW

- 2 MENTOR M350R - MD24

AUTOMATION : PLC S7-315

MMI : 2 OP27

FIELDBUS : PROFIBUS

RUBBER TYRED GANTRY CRANERUBBER TYRED GANTRY CRANE

GANTRYDIESEL SIDE

PROFIBUS

I/O I/O I/O

MAIN PLC S7 - 315

OP27

ELECTRICAL EQUIPMENT ROOM

SPREADER CUBICLE

GANTRYCABIN SIDE

MP370

DRIVER’S CAB

MENTOR II MENTOR II

DIESEL PLCS7 - 300

MENTOR II

DC MOTOR HOIST DC MOTOR DC MOTORS

TROLLEY GANTRY 4 x 25kW

RUBBER TYRED GANTRY CRANERUBBER TYRED GANTRY CRANE

TRACK DRIVER SYSTEM

GPS

MODEM

PC

GROUND STATION

MENTOR II

M350RM105RM550R

DGPS Hardware – Differential modeDGPS Hardware – Differential mode

Step 1: BOTH GPS RECEIVER CAPTURE THEIR POSITIONS FROM SATELLITE

Step 2: BASE STATION COMPUTE ERROR POSITION

Step 3: BASE STATION TRANSMITS TO ROVER STATION ERROR POSITION

Step 4: ROVER STATION COMPUTES ITS CORRECT POSITION

BASE STATION

ROVER STATION

TRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS System

GPS Hardware – Control Techniques PlantGPS Hardware – Control Techniques Plant

GPS RECEIVER GPS RECEIVER

ANTENNA ANTENNA

MONITOR DATA

HMI GPS SUPERVISOR

HMI PLANT SUPERVISOR

PLC

RADIO RECEIVER

RADIO TRANSMITTER

T.O.S.

OPERATOR PANEL

TRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS System

GPS Hardware – Control Techniques Pictures PlantGPS Hardware – Control Techniques Pictures Plant

TRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS System

Software Overview - RTGSoftware Overview - RTG

TRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS System

System of the crane position cheked by GPS. Automatic steering. Automatic correction of the crane direction, 3 cm precision in comparison to the virtual line.

Yard management. Containers data base and tracking containers with exchange data with the port system management.

MENTOR II

TRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS System

LSCT La Spezia

N. 8 RMG Cranes

LSCT La Spezia

N. 4 RTG Cranes

CICT Cagliari

N. 4 RTG Cranes

SECH Genoa

N. 6 RTG

SECH Genoa

N. 6 RMG

““TRACK DRIVER” DGPS REFERENCESTRACK DRIVER” DGPS REFERENCES

SOLUTIONSSOLUTIONS

SOLUTIONSSOLUTIONS• Load dependent speed control software • Trailing cable tension control• Antisway open and closed loop (on PLC)• CMS remote control• Track positioning under the crane• Teleservices

AC Crane – HV Cable Reeler ApplicationAC Crane – HV Cable Reeler Application

• Unidrive SP• Onboard-PLC ， 4K RAM• Simple centre winder ladder logic • Coiler and recoiler torque offset

EXPERT

PRODUCTS

SOLUTIONS

REFERENCES

RESOURCES