pri nadcap overview joseph pinto performance review institute 11 october 2013
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PRI Nadcap Overview
Joseph PintoPerformance Review Institute
11 October 2013
Performance Review Institute (PRI)
• PRI administers Nadcap – a special process & product accreditation program on behalf of its Subscribing Members and Industry
2
2013 PRI Board of Directors• Stan Adachi
• The Boeing Company
• Richard Amato• GE Aviation
• Etienne Galan• Snecma (Safran Group)
• Michael Hayward• Northrop Grumman Aerospace Systems
• Mario Langlois (Chairman) • Bombardier Aerospace
• Tony Maguire• BAE Systems PLC
• Ron Meester• Honeywell Aerospace
• Anna “Graham” Morast• Pratt & Whitney, UTC
• Andy Page• Rolls-Royce plc
• David L. Schutt• SAE International
• Junji Tsuji• IHI Corporation
• Li Wei• Aviation Industry Corporation of China
• Jianqiang Xu• COMAC
3
Nadcap Accreditation Today 4
Special Processes Systems & Products
Non-Destructive Testing
Welding
Chemical Processing
Heat Treating
Materials Testing Laboratories
Coatings
Non-Conventional Machining
Conventional Machining as a Special Process
Surface Enhancement
Non Metallic Materials Testing
Electronics
Fluid Distribution Systems
Sealants
Aerospace Quality Systems
Composites
Elastomer Seals
Metallic Raw Materials
Future Processes
Measurement & Inspection
Non Metallic Materials
Manufacturing
4
Industry-Managed Program
5
AUDIT CHECKLIST
PROCESS EVALUTION/ IMPROVEMENT
CORRECTIVE ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR QUALIFICATIO
N & SELECTION
INDUSTRY EXPERTS MANAGE ALL KEY
STEPS MAINTAINING INVOLVEMENT & REGULARTORY COMPLIANCE
ACCREDITATION
Subject Matter Experts from key industry stakeholders, facilitated by PRI, develop
comprehensive, detailed, consensus Audit Criteria (checklists).
The most technically educated and
experienced personnel for the specific
special processes trained as auditors, and
continually provided additional training and
oversight by Task Group (industry experts for
each special process).
Auditors simply perform the audit, freed
from follow-on activities such as
reviewing corrective actions, fixing
problems, etc. Supplier audits are
conducted by different auditors each
year.
Professional staff hired by PRI
manage all Root Cause Corrective
Action (RCCA) activities.
Audit Criteria continually
improved by feedback from
Task Group members
(Industry).
Store every aspect of every audit – answers to checklist
questions, discussions, all root cause and corrective action
information, and supporting evidence – in a secure,
globally accessible online database; and use the database
to produce reports that provide comprehensive visibility
into the most critical issues for each and all subscribing
members.
Issued after final decision by
Task Group based on Staff
Engineer recommendation.
5
Total Number of Nadcap/Nucap Audits
20012002
20032004
20052006
20072008
20092010
20112012
2013 Projected
2014 Plan0
1000
2000
3000
4000
5000
6000
12081466
24372852
32953678
3870 40154389 4406
4791 4919 4957 5018Total
No.
of A
udits
6
Nadcap/NUCAP Audits (% by Region)
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Plan
2013 YTD
2014 Plan
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
92.3% 94.3%85.1%
74.2% 69.2%59.4% 58.9% 60.2% 58.9% 57.6% 56.4% 55.7% 52.4% 54.1% 52.7%
7.5% 5.2%14.6%
23.6%24.6%
26.1% 30.9% 29.3% 30.0% 30.7% 30.6% 29.9% 31.7% 30.2% 31.3%
0.2% 0.5% 0.2% 2.3% 6.2% 9.5% 10.3% 10.5% 11.1% 11.8% 13.0% 14.4% 15.9% 15.7% 16.0%
Americas Europe Asia As 4-SEPT-13
2013 Performance Metrics
MOS Metric 2013 GoalStatus - Month of
(August 2013)
#16 Cycle Time
≤ 50 Days Initial (avg) Initial – 43 Days (avg)
≤ 50 Days Reaccred (avg) Reaccred – 44 Days (avg)
≤ 10 audits open >90 Days 5 Audit Open > 90 Days (Sep 2, 2013)
#18 On-Time Certifications
≥ 98% On-time(3 month Rolling Average)
100%(3 month Rolling Average)
#8 Supplier Merit ≥ 80% 84%Legend
≥100% of Goal
≥90% – <100% of Goal
< 90% of Goal
8
Commodities Include: COMP, CP, CT, HT, MTL, NDT, NMSE, and WLD (MTL not included in Merit)
Nadcap Globalization & Customer Support Activities• Supplier Symposiums
• Paris (June)• Organized jointly with EADS, SAFRAN, Airbus & Turbomeca, with
support from GIFAS• 61 supplier attendees from 48 companies and 21 Prime attendees
from 2 companies
• Birmingham (September)• Organized jointly with ADS, BAE Systems, Honeywell UK and Rolls-
Royce• 90 registered delegates including 79 supplier representatives from
51 companies and 8 Prime representatives from 8 companies9
Nadcap GlobalizationRussia
• Ongoing relationship with UAC and Irkut• Irkut sent 4 representatives to the Paris Nadcap
meeting in June 2013• Dates for training Russian suppliers about Nadcap
and holding pilot audits are being arranged, with an end goal of Irkut mandating Nadcap through its supply chain
10
Activities with Regional Aerospace Quality Groups• EAQG
• PRI presented at the EAQG meeting in Gothenberg, Sweden in September 2013• Focused on Nadcap in Europe, the presentation was well received• PRI has been invited to attend EAQG meetings annually to provide an update
• JAQG• Meeting with JAQG in November to plan Technical Supplier Symposiums for
2014• CAQG
• Attended CAQG meetings and supporting the CAQG work group on Nadcap checklist translation
Input
• Look forward to receiving input from IAQG• What can PRI do to support IAQG and the regional
AQG’s on Special Processes?
12
Questions?
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