pump repair solutions...repair fluid xf, 106 metal repair fluid xf, 107 metal repair paste xl fluid...

Resimac Ltd PUMP REPAIR SOLUTIONS

Resimac overview

WHO WE ARE………. UK based manufacturer Dedicated to research and development Emphasis on quality and quality control systems Matthew McDonnell – 15 years in the chemical and corrosion industry Manager for Copon & ThistleBond Dr Paul Battey – 40 years in the chemical and corrosion industry MD for Belzona for 17 years (1990 – 2007) Technical Director for 7 years (1983 – 1990)

Resimac overview

WHERE WE WORK………. Key markets and areas for the Resimac Product Range Marine Rudders, Pumps, Bow Thrusters, Valves, Pipework, DW Tanks, filters Paper and Pulp Pumps, valves, pipe work, tanks, structural steel, chemical flooring Water Drinking Water tanks, sewage tanks, pumps, pipework Oil and Gas Process equipment and tanks, sea water filters, seperators Power Pumps, valves, pipework, bunds, tanks, filters, heat exchangers Chemical Containment areas, tanks, pumps, pipe lines, tank base and tank tops Infrastructure Waterproofing of concrete structures

Resimac customers worldwide

Metal Repair and Protection

• Solvent free epoxy materials for repairs to steel, alloys & composites

• Paste, Fluid, Stick or fast cure grades

• Hydraulic rams, engine blocks, bearings, cylinder liners, pump casings

• 101 Metal Repair Paste, 102 Metal Repair Fluid, 104 Metal Repair Fluid XF, 106 Metal Repair Fluid XF, 107 Metal Repair Paste XL

Fluid Repair and Protection

• High performance ceramic enhanced repair and resurfacing materials for metallic surfaces subject to abrasion, corrosion & impact

• Paste or fluid grade

• Pump casing, impellers, heat exchanger end plates, separators, valves, jet tubes, rudders

• 201 Ceramic Paste, 202 Ceramic Fluid, 203 Super Flow, 204 Heavy Duty Ceramic

Resimac Metal Repair Systems

Code Product

Name

Product Description Pack

Size

Solids Applications PURCHASE PRICE UK LIST

METAL REPAIR SYSTEMS 101 Metal

Repair

Paste

Two pack, solvent free

epoxy repair paste

1kg

3kg

100% Rebuild pump/ valve casings, leaking pipes,

flanges, scored hydraulic rams, engine

blocks, worn/ damaged drive shafts

6 x 1kg KIT BRANDED £450.00 (£75.00 per kg)

10 x 1kg BULK BRANDED £718.00 (£71.80 per kg) includes 5 x spatula/applicator

1 x 3kg KIT BRANDED £190.50 (£63.50 per kg)

102 Metal

Repair Fluid

Two pack, solvent free

epoxy repair fluid

1kg

3kg

100% Resurface damaged or worn metallic

surfaces. Also used as an anti slip system

when used with aggregates

6 x 1kg KIT BRANDED £450.00 (£75.00 per kg)

10 x 1kg BULK BRANDED £718.00 (£71.80 per kg) includes 5 x spatula/applicator

1 x 3kg KIT BRANDED £190.50 (£63.50 per kg)

103 Metal

Repair Stick

Fast curing solvent free

epoxy putty

125gm 100% Emergency repairs to leaking tanks, pipes,

flanges, pump/ valve casings 10 X 125GM

£90.00

104 Metal

Repair Fluid

XF

Fast curing two pack

solvent free epoxy fluid

50ml

800gm

100% Emergency repairs to leaking tanks, pipes,

flanges, pump/ valve casings 10 x 28ml £90.00 (£9.00 each)

6 x 800g KIT BRANDED £420.00 (£70.00 per 800g)

5 x 800g BULK BRANDED £340.00 (£68.00 per 800g) includes 5 x spatula

105 Aqua Stick Fast curing solvent free

underwater epoxy putty

125gm 100% Emergency repairs to metallic surfaces

underwater 10 X 125GM

£90.00

106 Metal

Repair

Paste XF

Fast curing solvent free

epoxy repair paste

500gm 100% Emergency repairs to leaking tanks, pipes,

flanges, pump/ valve casings 6 x 500g KIT BRANDED £300.00 (£50.00 per 500g)

5 x 500g BULK BRANDED £225.00 (£45.00 per 500g) includes 5 x spatula and applicators

107 Metal

Repair

Paste XL

Extended working life

solvent free epoxy paste

4kg 100% Rebuild pump/ valve casings, leaking pipes,

flanges, scored hydraulic rams, engine

blocks, worn/ damaged drive shafts

4kg £260.00

Resimac Metal Repair Systems

[Type text]

Product Specification

Resimac Ltd, Units 10/11, Poplars Industrial Estate, Wetherby Road, Boroughbridge, United Kingdom Tel: +44 1423 325073 Fax: +44 1423 325073 Email: info@resimac.co.uk

101120429

RESIMETAL 101 Metal Repair Paste

Resimetal 101 Metal Repair Paste is a two component

solvent free epoxy metal repair compound. The product has been designed for use on a wide range of metallic surfaces and once cured is readily machinable

Typical applications Suitable for emergency repairs or part of planned maintenance to equipment such as worn or damaged pump shafts, cracked pump or valve casings, scored hydraulic rams, worn bearing housings, damaged flanges, leaking tank seams, worn keyways and cracked engine blocks. The material can also be used as a gap filling adhesive.

Characteristics Appearance Base: Dark Grey Paste Activator: Light grey paste Mixed: Mid grey paste

Mixing Ratio By weight: 5:1 By volume: 3:1

Density Base: 2.70 Activator: 1.70 Mixed: 2.46

Volume Capacity 406cc/Kg

Solids content 100%

Slump Resistance Nil at 2.0 cm

Useable Life 10°C 50-60 minutes 20°C 25-30 minutes 30°C 15-20 minutes

Coverage 1Kg will cover 0.4 sq metres at a nominal thickness of 1mm.

Cure Times Once hardened, material should be left for the following periods of time at 20°C before being subjected to the conditions indicated. These times will be doubled at 10°C and halved at 30°C.

Movement without load or immersion 1.5 hours Machining and light loading 2 hours Full loading 2 days Immersion 3 days

Storage life 5 years if unopened and stored in normal dry conditions (15-30°C)

Mechanical Properties

Adhesion Tensile Shear to ASTM D1002 on abrasive blasted mild steel with 75 micron profile

185kg/cm² 2630psi

Compressive strength Tested to ASTM D 695

1075kg/ cm² 15,300psi

Corrosion Resistance Tested to ASTM B117 Minimum 5000 hours

Flexural Strength Tested to ASTM D790

703kg/cm² 10,000psi

Hardness Rockwell R to ASTM D785 100

Heat Distortion Tested to ASTM D648 at 264psi fibre stress. 20°C Cure 58°C 100°C Cure 98°C

Heat Resistance Suitable for long term water immersion at temperatures up to 70°C and intermittent contact with pressurised steam up to 120°. Resistant to dry heat in excess of 200°C dependant on load.

Chemical Resistance The product resists attack by a wide variety of inorganic acids, alkalies, salts and organic media. Refer to the Resimac Technical Centre for advice.

Technical Documentation • Technical Data Sheet • Product Specification Sheet • Material Safety Data Sheet

Resimac Ceramic Repair Systems

201 Ceramic

Repair

Paste

Two pack solvent free

epoxy repair paste

1kg

3kg

100% Rebuild pump/ valve casings, tube end

plates, propellers, impellers, condenser

tube sheets, separators, pipes, valves,

rudders

6 x 1kg KIT BRANDED £450.00 (£75.00 per kg)

10 x 1kg BULK BRANDED £718.00 (£71.80 per kg) includes 5 x spatula/applicator

1 x 3kg KIT BRANDED £190.50 (£63.50 per kg)

202

Ceramic

Repair Fluid

Two pack solvent free

epoxy fluid

1kg

3kg

100%

Resurface pump/ valve casings, tube end

plates, propellers, impellers, condenser

tube sheets, separators, pipes, valves,

rudders

6 x 1kg KIT BRANDED £450.00 (£75.00 per kg)

10 x 1kg BULK BRANDED £718.00 (£71.80 per kg) includes 5 x spatula/applicator

1 x 3kg KIT BRANDED £190.50 (£63.50 per kg)

203 Super Flow

Ceramic

Fluid

Two pack solvent free

epoxy fluid

1kg

3kg

100% Flow efficiency coating for pump/ valve

casings, tube end plates, propellers,

impellers, condenser tube sheets,

separators, pipes, valves, rudders

6 x 1kg KIT BRANDED £450.00 (£75.00 per kg)

10 x 1kg BULK BRANDED £718.00 (£71.80 per kg) includes 5 x spatula/applicator

1 x 3kg KIT BRANDED £190.50 (£63.50 per kg)

204 Heavy Duty

Ceramic

Repair

Paste

Two pack solvent free

epoxy paste with

ceramic beads

5kg

25kg

100%

Rebuilding of substrates subject to heavy

abrasion or impact such as dredging pumps,

chutes, hoppers, pipe work

1 x 5kg KIT BRANDED £245.00 (£49.00 per kg)

Resimac Ceramic Repair Systems

Technical Documentation • Technical Data Sheet • Product Specification Sheet • Material Safety Data Sheet

[Type text]

Product Specification

Resimac Ltd, Units 10/11, Poplars Industrial Estate, Wetherby Road, Boroughbridge, United Kingdom Tel: +44 1423 325073 Fax: +44 1423 325073 Email: info@resimac.co.uk

202120503

RESIMETAL 202 Ceramic Repair Fluid Resimac 202 Ceramic Repair Fluid is an erosion-corrosion

resistant coating for use principally in fluid flow situations. The material can be applied directly to abrasive blasted steel or to surfaces previously rebuilt with Resimac 101 Metal Repair Paste or 201 Ceramic Repair Paste.

Typical applications Suitable for the coating of equipment such as impellers, pump casings, valves, heat exchanger end plates, water boxes, separator housings, pipes, propellers, kort nozzles and rudders.

Characteristics Appearance Base: Dark Grey or

light grey Paste Activator: Amber liquid Mixed: Thixotropic dark

grey or light grey liquid

Mixing Ratio By weight: 8:1 By volume: 3:1

Density Base: 2.65 Activator: 1.0 Mixed: 2.24

Volume Capacity 446cc/Kg

Solids content 100%

Sag Resistance Nil at 400 microns

Useable Life 10°C 45-60 minutes 20°C 20-30 minutes 30°C 15-20 minutes

Coverage Application should be carried out in two coats. To achieve the correct film thickness of 250 microns per coat a practical coverage rate of 1.4 sq m/kg should be aimed for.

Cure Times

At 20°C the applied materials should be allowed to harden for the times indicated below before being subjected to the conditions indicated. These times will be extended at lower temperatures and reduced at higher temperatures: Movement without load or immersion 3 hours Light loading 6 hours Full loading 1.5 days Immersion 2 days

Storage life 5 years if unopened and stored in normal dry conditions (15-30°C)

Mechanical Properties Abrasion Resistance Taber CS17 Wheels/1 Kg load 145mg loss/1000 cycles 0.065cc loss/1000 cycles

Adhesion Tensile Shear to ASTM D1002 on abrasive blasted mild steel with 75 micron profile

202kg/cm² (2875psi)

Compressive strength Tested to ASTM D 695

960kg/cm² (13,650psi)

Corrosion Resistance Tested to ASTM B117 Minimum 5000 hours

Flexural Strength Tested to ASTM D790

635kg/cm² (9000psi)

Hardness Rockwell R to ASTM ASTM D785

100

Heat Distortion Tested to ASTM D648 at 264psi fibre stress. 20°C Cure 48°C 100°C Cure 95°C

Heat Resistance Suitable for use in immersed conditions at temperatures up to 70°C. Resistant to dry heat up to 200°C dependant on load.

Chemical Resistance The product resists attack by a wide variety of inorganic acids, alkalies, salts and organic media. Refer to the Resimac Technical Centre for advice.

Estimated Life Cycle Cost of Pumps

INDUSTRIAL ENERGY USAGE 25% of industrial energy usage can attributed to pumps and pumping systems

25%

75%

1

2

9%9%

20%

32%

14%

9%7% 1

2

3

4

5

6

7

LIFE CYCLE COST OF INDIVIDUAL PUMP 32% - Energy cost throughout working life 20% - Cost of maintenance 14% - Actual cost of pump when purchased 9% - Installation 9% - Downtime 9% - Operation costs 7% - Environment

Advantages of using Resimac Ceramic Coatings

Resimac Fluid Flow Repair and Coating Systems

• Solvent free epoxy

• 100% solids – no shrinkage

• Easy to apply – brush, roller or spray

• Proven performance – 1000’s of pumps coated

• Ceramic enhanced – hardened finish to pump surface

• Improved chemical resistance – resistant in immersion conditions to a wide range of industrial chemicals

• Approved by global pump manufacturers

• Increased wear and abrasion resistance for metallic surfaces

Resimac Specialist Applications – Chemical Pump

Ceramic enhanced repair systems • Rebuild with 101 Metal Repair Paste • Machine down to a smooth finish • Resurface using 203 Super Flow Coating • Improve flow efficiency • Long term corrosion protection

Resimac Specialist Applications – Salt Water Pump Repair

Ceramic enhanced repair systems • Abrasive blast clean all surfaces • Rebuild with 201 Ceramic Repair Paste • Re line with 203 Super Flow Ceramic Coating • Long term improved flow enhancement

Resimac Specialist Applications – Effluent Pump Repair

Ceramic enhanced repair systems • Abrasive blast clean all surfaces • Rebuild with 201 Ceramic Repair Paste • Re line with 203 Super Flow Ceramic Coating • Long term improved flow enhancement

Resimac Specialist Applications – Drinking Water Pump Repair

Ceramic enhanced repair systems • Multi-stage drinking water pump refurbishment •Abrasive blast clean all surfaces • Rebuild with 201 Ceramic Repair Paste • Re line with 203 Super Flow Ceramic Coating • Long term improved flow enhancement

Resimac Specialist Applications – Cement Pump Repair

Ceramic enhanced repair systems • Waste Cement & Water Pump based in cement works •Abrasive blast clean all surfaces • Rebuild with 201 Ceramic Repair Paste • Re line with 203 Super Flow Ceramic Coating • Long term improved flow enhancement

Over 40 years experience in Industry

Proven Track record in specific application

Technical helpline

Quick response to emergency applications

On site inspection

Continuous development of high performance products

Testing and analysis available in house

Chemical resistance

Corrosion resistance

Abrasion/ Impact resistance

High temperature resistance

Technical Support and Know How

UK based manufacture

Research and Development

Export to 32 countries

worldwide

High level of technical expertise

On site technical

support and back up