repair manual -...

MULTITRUCK 400 – 500 WORKER 500

Repair Manual

CDROM MEGA V1.2Repair Manual

06-2005 AIXAM – MEGA Automobiles 2/40

CONTENTS

GROUP 1 ________________________________________________________________4

Engine__________________________________________________________________4

Radiator and cooling system _______________________________________________5

GROUP 3 ________________________________________________________________6

Transmission ____________________________________________________________6

CVT system______________________________________________________________7

GROUP 4 _______________________________________________________________11

Front axel geometry ____________________________________________________ 11

GROUP 5 _______________________________________________________________12

Rear axel geometry _____________________________________________________ 12

GROUP 6 _______________________________________________________________13

Tyres _________________________________________________________________ 13

Handbrake system______________________________________________________ 14

Brakes ________________________________________________________________ 15

GROUP 7 _______________________________________________________________17

Chassis _______________________________________________________________ 17

GROUP 8 _______________________________________________________________19

Electrical symbols ______________________________________________________ 19

Fuse layout ____________________________________________________________ 21

Starter and cold start system _____________________________________________ 24

Charging system _______________________________________________________ 25

Driving lamp circuits ____________________________________________________ 26

Stop lamp circuit _______________________________________________________ 27

Side/tail lamp circuit ____________________________________________________ 28

Lights on indicator circuit ________________________________________________ 29

Hazard warning light circuit______________________________________________ 30

Horn circuit____________________________________________________________ 31

Windscreen wiper circuit_________________________________________________ 32

Dashbaord circuits _____________________________________________________ 33

Radio_________________________________________________________________ 35

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Heating and ventilation circuit____________________________________________ 36

Interior lamp circuit _____________________________________________________ 37

Group 9 ________________________________________________________________38

Paint _________________________________________________________________ 38

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GROUP 1 Engine

CDROM MEGA V1.2Repair Manual

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Radiator and cooling system

CDROM MEGA V1.2Repair Manual

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GROUP 3 Transmission

CDROM MEGA V1.2Repair Manual

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CVT system

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GROUP 4 Front axel geometry

CDROM MEGA V1.2Repair Manual

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GROUP 5 Rear axel geometry

CDROM MEGA V1.2Repair Manual

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GROUP 6 Tyres

CDROM MEGA V1.2Repair Manual

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Handbrake system

CDROM MEGA V1.2Repair Manual

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Brakes

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GROUP 7 Chassis

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GROUP 8 Electrical symbols

CDROM MEGA V1.2Repair Manual

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Fuse layout

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Starter and cold start system

CDROM MEGA V1.2Repair Manual

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Charging system

CDROM MEGA V1.2Repair Manual

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Driving lamp circuits

CDROM MEGA V1.2Repair Manual

06-2005 AIXAM – MEGA Automobiles 27/40

Stop lamp circuit

CDROM MEGA V1.2Repair Manual

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Side/tail lamp circuit

CDROM MEGA V1.2Repair Manual

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Lights on indicator circuit

CDROM MEGA V1.2Repair Manual

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Hazard warning light circuit

CDROM MEGA V1.2Repair Manual

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Horn circuit

CDROM MEGA V1.2Repair Manual

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Windscreen wiper circuit

CDROM MEGA V1.2Repair Manual

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Dashbaord circuits

CDROM MEGA V1.2Repair Manual

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Cigar lighter circuit

CDROM MEGA V1.2Repair Manual

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Radio

CDROM MEGA V1.2Repair Manual

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Heating and ventilation circuit

CDROM MEGA V1.2Repair Manual

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Interior lamp circuit

CDROM MEGA V1.2Repair Manual

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Group 9 Paint

CDROM MEGA V1.2Repair Manual

06-2005 AIXAM – MEGA Automobiles 39/40

VLG, 2007177

AIX506 AUTOWAVE MM 342 – 449.3 357 – 454,5 534 – 516,1 666 – 620,7 101 – 999,0

888MS – 1005,3 888EC 1025,2

BLEU OCEAN A506

AIX506 AUTOBASE PLUS Q 811 U – 227,8 Q 964 R – 232,7 Q 811 B – 243,5

Q 231 – 258,1 Q 671 – 375,9 Q 673 – 532,5 Q 195 – 756,0 Q 065 - 981,8

VLG, 2007178

CDROM MEGA V1.2Repair Manual

06-2005 AIXAM – MEGA Automobiles 40/40