report w13

PP MODULE – BASIC CONCEPT

Createb by : Luannt21Possition : New PP functionalPart : FisG-ERP

FPT IS GLOBAL

Ha Noi, 17th Mar 2016

2ContentOrg. StructureI

Production Planning ConceptsII

ConfigurationIII

Production PlanningIV

3Content

Production Planning ConceptsII

ConfigurationIII

Production PlanningIV

Org. StructureI

4 Org. StructureI

Client

Company Code

Plant

Company Code

Plant

Plant

PlantStor.

Stor.

Stor.

Stor.

Common Addition

MRP Controller

Capacity Planner

Prod. Schedule

Support Procurement

Eval. Capa of WC,Capa of Resource

Responsible follow exe. Prod. Per prod. plan

5ContentOrg. StructureI

Production Planning ConceptsII

ConfigurationIII

Production PlanningIV

6 Production Planning ConceptsII

PP with Other Module

Material Forcase

Product Cost Planning (CO-PC)

SAP Demand Mgnt.

Master Prod. Planning

Production Planning

Long-Term Planning

MRP Material Req. Planning

Shop Floor Control

Capacity Req. Planning

SOP Sale Operation Planning

7 Production Planning ConceptsI

I

Discrete Process Repetitive

Three manufacturing types :

8 SAP Calendar :

Public holiday Holiday Factory Calendar

Production Costing Planning

Production Planning ConceptsII

9ContentOrg. StructureI

Production Planning ConceptsII

ConfigurationIII

Production PlanningIV

10 Configuration of PP ModuleII

I

Material

masterWork

CenterPO

Creation

Sched. Profile

BOM Routing

Order Types

Default Value

Avail. Check

Stock &

Batch Deter.Sched

ulingConfirmation

Reduc. Strate

gy

Trigger Point

Print Contro

l Background Jobs

Intergration

11 Configuration of PP ModuleII

I

Material

masterWork

CenterPO

Creation

Sched. Profile

BOM Routing

Order Types

Default Value

Avail. Check

Stock &

Batch Deter.Sched

ulingConfirmation

Reduc. Strate

gy

Trigger Point

Print Contro

l Background Jobs

Intergration

12Material Master

Configuration of PP ModuleIII

Config. Material Types :You can modify the Fields that it will be displayed when you’re creating a new material

13 Configuration of PP ModuleII

I

Material

masterWork

CenterPO

Creation

Sched. Profile

BOM Routing

Order Types

Default Value

Avail. Check

Stock &

Batch Deter.Sched

ulingConfirmation

Reduc. Strate

gy

Trigger Point

Print Contro

l Background Jobs

Intergration

14

Bill of Material (BOM)

Configuration of PP ModuleIII

1. Bom Usages 2. Allowed Material Type in BOM Header 3. BOM Status 4. BOM with history Requirement 5. Item Catergory in BOM6. Variable size Item in Fomulas 7. BOM Explosion Types 8. BOM Selection

15Bill of Material (BOM) Configuration of PP ModuleII

I

BOM Usages :The purpose of BOM usage

Allowed Material Type in BOM Header : Controll which material types will crete BOM Usages

16Bill of Material (BOM) Configuration of PP ModuleII

I

BOM Status :Refect BOM ranger

BOM with history Requirement : Server for security purpose

Item Catergory in BOM :I, L, R, T, M is importance

17Bill of Material (BOM) Configuration of PP ModuleII

I

Variable size Item in Fomulas BOM Explosion Type: Controls a special material when create BOM

BOM Selection :Set priority for BOM selection when run MRP

18 Configuration of PP ModuleII

I

Material

masterWork

CenterPO

Creation

Sched. Profile

BOM Routing

Order Types

Default Value

Avail. Check

Stock &

Batch Deter.Sched

ulingConfirmation

Reduc. Strate

gy

Trigger Point

Print Contro

l Background Jobs

Intergration

19Work Center

Configuration of PP ModuleIII

1. Work center category2. Field selection in the work center3. Standard value key4. Fomulas for WC5. Location Group6. Control key for Operation

20Work Center

Configuration of PP ModuleIII

Work center category: Field selection in the work center: Controls the display of field when crete a new WC

21Work Center

Configuration of PP ModuleIII

Standard Value Key : Formular for WC :

22Work Center

Configuration of PP ModuleIII

Location Gr. : Control Key :

23 Configuration of PP ModuleII

I

Material

masterWork

CenterPO

Creation

Sched. Profile

BOM Routing

Order Types

Default Value

Avail. Check

Stock &

Batch Deter.Sched

ulingConfirmation

Reduc. Strate

gy

Trigger Point

Print Contro

l Background Jobs

Intergration

24ContentOrg. StructureI

Production Planning ConceptsII

ConfigurationIII

Production PlanningIV

25Production PlanningI

VProcess Overview :

26Production PlanningI

V

Master Data

Prod. Order

Managt.

Release PO

Printing

Good Reciept

Post Processing

Additional Function

& Completio

n

Material WIthdraw

al

Confirm.

Avalability Check

27Production PlanningI

V

Master Data

Prod. Order

Managt.

Release PO

Printing

Good Reciept

Post Processing

Additional Function

& Completio

n

Material WIthdraw

al

Confirm.

Avalability Check

28Production PlanningI

V

Material Master

Master DataIn PP Module

Bill of Material (BOM)

Work Center (WC)

Routing

Production Version

29Production PlanningI

VMaterial Master :

Basic data

• Group Material into a material group

• Base of Unit• Size,

dimention, • Gross

Weight, Net

Classification

• Condition Price

• Plant delivery

• Sale order text

• Item Catergory

Sales

• Purchase unit of measure

• Pur. Group• Material

Group• Good receipt

processing time

• Batch Magt.

Purchasing

• Procument type

• Strategy group

• Control MTS,MTO

MRP

30Production PlanningI

VMaterial Master :

Forecast

• Production unit of measure

• Production Scheduling profile

• Define moving average, trend

Work Scheduling

• Storage location

• Temperature conditions

• Shefl-life data

• Batch management

Plant Data

• Control quality inspection

• FERT inspection

• Raw material inspection

Quality Mgt.

• Price control• S,V price• Valuation

class• Overhead

group• Origin group

Accounting & Costing

31Production PlanningI

VBill of Material (BOM)

• Fix qty of the components in BOM – determine the component qty in material’s BOM• Input the Operation scrapt rate (%) – Scrapt rate of material when production• Input the Component scrapt rate in % - Scrapt rate of components when production• Recusive allow – allow material can be a component in it’s BOM• Lead time offset – offset time which we setup on SAP system to determine transfer time ofComponent material before execute production.• Special procurement – define a special procument of component material.• Mass change in BOM – we can change master data at all material’s BOM by one step.

32Production PlanningI

VWork Center :

Basic data

• Control key

• Usage• Shift Note

Type• Shift Report

Type• Standard

value key

Default Value

• Fomular for capacity of each of value key ( labor, machine, resource)

Capacities

• Assign the fomular for time calculation

Scheduling

• Cost center• Activity type • Formular for

Costing

33Production PlanningI

VRouting :

• Usage : purpose to use routing• Status : available or have to approval• Planning WC : chose a WC in all of the WCs belong the Routing• Lot size : determine lot size of PO• Parameter for dynamic modification / inspection point : support for inspection• Operation : task list of WC• Sequence : alternative or parallel• PRT : planning resource tool

34Production PlanningI

VProduction version :

Version A1

BOM A1Version A

BOM A

35Production PlanningI

V

Master Data

Prod. Order

Managt.

Release PO

Printing

Good Reciept

Post Processing

Additional Function

& Completio

n

Material WIthdraw

al

Confirm.

Avalability Check

36Production PlanningI

VProd. Order Management :

37Production PlanningI

VMaster Data :

38 Advise …I

V

1.