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2AD AC Motor
DOK-MOTOR*-2AD********-PRJ2-EN-P
Project Planning
mannesmannRexroth
engineering
Indramat260576
2 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
Title
Type of documentation
Document number
Replaces
The purpose of thisdocumentation
Editing sequence
2AD AC Motors
Project Planning
DOK-MOTOR*-2AD********-PRJ2-EN-P
209-0042-4122-02
This documentation
• introduces 2AD motors,
• supplies explanatory technical information about the structural features ofmain spindle motors,
• assists in selecting the main spindle motor relevant to your needs andapplications, and,
• outlines the technical data pertaining to 2AD motors.
About this documentation
© INDRAMAT GmbH, 1997Copying this document, and giving it to others and the use or communicationof the contents thereof without express authority are forbidden. Offenders areliable for the payment of damages. All rights are reserved in the event of thegrant of a patent or the registration of a utility model or design (DIN 34-1).
INDRAMAT GmbH • Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. MainTelefon 09352/40-0 • Tx 689421 • FAX 09352/40-4885Abt. ENA (MR)
All rights are reserved with respect to the content of this documentation andthe availability of the product.
Copyright
Published by
Validity
Document designation Release date Commentsof previous editions
209-0042-4122-00 07.94 1st edition
209-0042-4122-01 07.95 1st reprint
DOK-MOTOR*-2AD********-PRJ2-EN-P 11.97 2nd reprint
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 3
Table of Contents
PageContents
1. Introducing 2AD AC Motors 7
2. Technical information 10
2.1. Ambient conditions......................................................................... 10
2.2. Mechanical features ....................................................................... 12
2.3. Electrical features .......................................................................... 18
2.4 Mechanical accessories ................................................................. 20
2.5 Mounting Gearboxes...................................................................... 20
3. Technical data - 2AD 100 21
3.1 Nominal data .................................................................................. 21
3.2. Holding brake ................................................................................. 23
3.3 Motor blower .................................................................................. 23
3.4. Dimensional data ........................................................................... 24
3.5. Type codes ..................................................................................... 27
4. Technical data - 2AD 101 29
4.1 Nominal data .................................................................................. 29
4.2. Holding brake ................................................................................. 31
4.3. Motor blower .................................................................................. 31
4.4 Dimensional data ........................................................................... 32
4.5 Type codes ..................................................................................... 33
5. Technical data 2AD104 35
5.1 Nominal data .................................................................................. 35
5.2. Holding brake ................................................................................. 37
5.3 Motor blower .................................................................................. 37
5.4 Dimensional data ........................................................................... 38
5.5 Type codes ..................................................................................... 41
4 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
Table of Contents
Page
6. Technical data - 2AD 132 43
6.1 Nominal data .................................................................................. 43
6.2 Holding brake ................................................................................. 45
6.3 Motor blower .................................................................................. 45
6.4 Dimensional data ........................................................................... 46
6.5 Type codes ..................................................................................... 50
7. Technical data 2AD134 51
7.1 Nominal data .................................................................................. 51
7.2 Holding brake ................................................................................. 53
7.3 Motor blower .................................................................................. 53
7.4 Dimensional data ........................................................................... 54
7.5 Type codes ..................................................................................... 57
8. Technical data 2AD160 59
8.1 Nominal data .................................................................................. 59
8.2 Holding brake ................................................................................. 61
8.3 Motor blower .................................................................................. 61
8.4 Dimensional data ........................................................................... 62
8.5 Type codes ..................................................................................... 66
9. Technical data 2AD164 67
9.1 Nominal data .................................................................................. 67
9.2 Holding brake ................................................................................. 69
9.3 Motor blower .................................................................................. 69
9.4 Dimensions .................................................................................... 70
9.5 Type codes ..................................................................................... 73
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 5
Table of Contents
Page
10. Technical data 2AD180 75
10.1 Nominal data .................................................................................. 75
10.2 Holding brake ................................................................................. 77
10.3 Motor blower .................................................................................. 77
10.4 Dimensions .................................................................................... 78
10.5 Type codes ..................................................................................... 82
11. Technical data 2AD200 83
11.1 Nominal data .................................................................................. 83
11.2 Motor blower .................................................................................. 85
11.3 Dimensions .................................................................................... 86
11.4 Type codes ..................................................................................... 89
12. Technical data 2AD225 91
12.1 Nominal data .................................................................................. 91
12.2 Motor blower .................................................................................. 93
12.3 Dimensions .................................................................................... 94
12.4 Type codes ..................................................................................... 96
13. Mechanical Accessories 97
13.1 Blower base ................................................................................... 97
13.2 Labyrinth seal ................................................................................. 99
14. Electrical connections 101
14.1 Motor power connections ............................................................. 101
14.2 Motor Power Cables .................................................................... 107
14.3 Motor blower connections ............................................................ 110
14.4 Motor feedback connection .......................................................... 114
14.5 Type Designations ....................................................................... 117
6 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
Page
15. State of Delivery 118
16. Identifying the merchandise 119
17. Storage and Transport 120
17.1 Notes on Packaging ..................................................................... 120
17.2 Storage.........................................................................................120
18. Saftey Guidelines for Electrical Drives 121
18.1 General Information ..................................................................... 121
18.2 Guidelines on Protection Against Contact with Electrical Parts... 122
18.3 Instructions on „Safely-isolated extra low voltages“ .................... 123
18.4 Instructions on Protection While Handling and Mounting ............ 123
18.5 Instructions on Protecting Against Dangerous Motions ............... 123
19. Assembly and Installation 125
19.1 General Assembly Instructions .................................................... 125
19.2 Mounting the Motor ...................................................................... 125
19.3 Connecting the Motor................................................................... 125
20. Servicing Guidelines 127
20.1 Maintenance ................................................................................127
20.2 Contacting Customer Service ...................................................... 127
20.3 Repair Card .................................................................................. 128
21. Index 129
Table of Contents
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 7
Application
Power range
1. Introducing 2AD motors
1. Introducing 2AD AC Motors
AC motors of the 2AD series are used in:
• machine tools as main spindle drives and servo drives with high performancecapabilities
• printing machines
• packaging machines
• reshaping machines
In conjunction with drive controllers, these motors feature:
• a broad speed range, and,
• a broad speed range under field control of 1:6.
Fig. 1.1: Nominal power stages of 2AD motors
The motor feedback measures rotor position and signals it to the drive. Thisregulates speed and rotor position. It functions with a resolution of 1/2 000000th revolution.
The output shaft can be clamped into position at standstill using the holdingbrake. This means that the main spindle is safely held in place within themachine tool. Versions with either electrical clamp or electrical releasecapabilities are available.
A shaft extension makes it possible to attach an additional position encoderto the B side of the motor. This, however, requires the use of a radial blower.
Either flange or foot installation is available to help meet the demands of thevarying installation requirements and conditions.
As the main spindle motor is an asynchronous motor, it requires no maintenance.
2AD
160B
2AD
160C
2AD
164B
2AD
180C
2AD
180D
2AD
200C
2AD
225C
0
10
20
30
40
50
60
70
80
902A
D13
4B
2AD
134C
2AD
134D
nom
inal
pow
er in
kW
1218
2630
37 35
52
63
79
93
2AD
104B
2AD
104C
2AD
104D
2AD
132B
2AD
132C
2AD
132D
4,5 7,5 10 1015
22
0
10 3,5
30
2AD
100B
2AD
100C
2AD
100D
2AD
101C
2AD
101D
5,5 7,5 7,5 9,520
1_012AD
Motor feedback
Holding brake
Shaft extension
Construction
No maintenance
8 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
Output shaft
2AD100, 104 with Radial blower
2AD100, 101, 104 with Axial blower
1. Introducing 2AD motors
9
9
56
6
2AD100, 101, 104with axial blower
2AD100, 104with radial blower
7
1
Output shaft
with key
5
4
2
4
3
heavy-duty
with shaftsealingring
1_02A2AD
1
Output shaft1
2 axial blower
3 radial blower
4 motor blower connection
5 power connection withintegral connections for thermal sensor holding brake
6 Motor feedback connectin
7 Holding brake (integral)
8 side B shaft end
9 clockwise rotational direction
••
7
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 9
Holding brake
Construction
Fig. 1.2: 2AD motors - definition of terms
Leistungsanschluß
2AD132, 134, 160, 164, 180, 200, 225
1. Introducing 2AD motors
O
9
4
unten
oben
rechts
links
A-Seite
side B
Power connection
power connector/terminal box can be selected
A
B
R
L
1
7
5
6
3
6
2
4
8
L
position can beselected
Routput directioncan be selected
2AD132, 134, 160, 164,180, 200, 225
1_02B2AD
Accessories
blower base
Accessories
Labyrinth seal
B 35
B 05
Flange or foot mounting
flange mounting
Construction
R, S, S
1
Vibration severitylevel
Holding brake
10 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
2. Technical information
2. Technical information
2.1. Ambient conditionsThe ratings outlined in document: "AC main spindle drives with 2AD regulatedmain spindle motor - selection data, doc. no. 9-567-013-4" are achieved underthe following conditions:
ambient temperature: from 0° to +45°Cinstallation altitude: up to 1,000 meters above sea level
The diagrams in Figure 2.1 depict the drop in power under other than aboveconditions. If deviating ambient temperatures and higher installation altitudesoccur simultaneously, then multiply both power factors.
Installation altitude,ambient temperature
Fig. 2.1: Load capacities with higher ambient temperatures and installation altitudes
Type of protection
1
0,6
0,8
40 45 50 55
Ambient temperature in °C
Load
fact
or
f T
1
0,6
0,8
1000 2000 3000 4000
Installation elevation abovesea level
Load
fact
or f H
5000
2_01DGDU
Load with higherinstallation altitudes
Load with higherambient temperatures
0,4
The main spindle motor with housing and cover are, per DIN 40050, protectedagainst:
• contact with parts either moving or to which voltage is being applied, and,
• penetration by solid objects and water.
The category of protection is indicated by the abbreviation "IP" (InternationalProtection), with two digits for the protection grade, e.g., IP 40.
The first digit denotes the protection grade for contact and penetration byforeign objects (see table in Figure 2.2).
The second digit denotes the protection grade for water (see table in Figure2.3).
Figure 2.4 lists the range of protection categories for main spindle motors.
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 11
2nd digit Protection grade (protection against water)
0 No protection1 Protection against vertically dripping water.
Does not permit any damaging affects (dripping water).2 Protection against vertically dripping water.
Does not permit any damaging affects to equipment (housing) tilted up to15° incomparison to the normal position (water dripping at an angle).
3 Protection against water falling at an angle of up to 60o. Does not permit anydamaging effects (spraying water).
4 Protection against water sprayed at the equipment (housing) from all directions.Does not permit any damaging affects (splashing water).
5 Protection against a jet of water sprayed from a nozzle onto the equipment (housing)and coming from all directions. Does not permit any damaging affects (jet of water).
1st digit Protection category (protection against contact and foreign objects)
0 No protection1 Protection against penetration by solid objects with a diameter greater than 50 mm.
No protection against deliberate penetration, e.g., hands, but will keep larger bodysurfaces out.
2 Protection against penetration by solid objects with a diameter greater than 12 mm.Keeps out fingers and similar objects.
3 Protection against penetration by solid objects with a diameter greater than 2.5 mm.Keeps out tools, wires and similar objects with a thickness greater than 2.5 mm.
4 Protection against penetration by solid objects with a diameter greater than 1 mm.Keeps out tools, wires and similar objects with a thickness greater than 1 mm.
5 Protection against dust deposits. Penetration by dust is not completely prevented.Does not permit dust to penetrate to the extent that it influences the operation of theequipment (protection against dust). Total protection against penetration.
6 Protection against dust (dust-proof). Total protection.
2. Technical information
Fig. 2.2: Categories of protection against contact and penetration by foreign objects
Fig. 2.3: Categories of protection against penetration by water
Fig. 2.4: Protection categories for the 2AD main spindle motors
3
5
2
2
1
2
4
3
4
3
4
2
2
1
2_042AD
1 Output shaft :without shaft sealing ring: IP 40
with shaft sealing ring: IP 65 with "Labyrinth seal": IP 65 (n >100 1/min)
2 power / blower connection(terminal box / powerconnector): IP 65
3 Motor feedback connection: IP 654 Motor blower: IP 545 B-side shaft end
at delivery: IP65
2AD100, 101, 104with axial blower
4
3
2
1
2AD100, 104with radial blower
2AD132, 134, 160,164, 180, 200, 225
12 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
2. Technical information
Type of construction,installation position
Important mounting instructions
Fig. 2.5: Permissible installation positions
Vertical installationIMV1, IMV3 / IMV5, IMV6:Do not allow liquids (water, oil, coolant, etc.)to run into the motor along the output shaft.Even the use of a seal at the output shaftdoes not prevent liquids penetrating themotor.Prevent contamination by liquids penetratingthe output shaft (side A shaft feed through)when attaching the motor.
Foot installation:Do not permit the following loads on themotor feet:• Radial loads affecting the motor feet in the
form of a tractive force.In this case, alter the installation position,
or mount on the flange.• Transmission of loads occurring at the drive.
If possible, mount the motor to the drive with a flange, or mount motor and drive
separately.
2.2. Mechanical features
2AD motors are available in versions
• B05 for flange mounting
• B35 for flange and foot mounting
Figure 2.5, "Permissible installation positions", depicts installation positionsand outlines important guidelines.
Output shaft Plain shaft:
For friction-locked shaft-hub connections.
The higher run quality and the backlash-free connection between shaft andhub are a significant advantage of this recommended design.
Use tension sets, pressure sleeves or other such elements to couple inpinions, belt discs or similar drive elements.
Output shaft with key (as per DIN 6885 Blatt 1; Ed. 08/1968):
This connection is suited to take up torques which make low demands of theshaft-hub connection.
Shaft damage!
During a powerful reverse operation it is possible for the key toswing out. Ever-increasing deformations in this area can, in turn,cause the shaft to break.
The use of a plain shaft is recommended.
CAUTION!
2_052AD
IM B 5 IM V 3IM V 1
IM B 35 IM B 7IM B 6
IM B 8 IM V 6IM V 5
Motor allowable mountingpositions per DIN IEC 34-7
B05B14
B35
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 13
2. Technical information
Output shaft with seal
Shaft loads
This connection is suited to take up torques with a constant direction. The hubmust be axially secured in this case. A tapped center hole with thread is on thesmall side.
Balanced with full key:The rotor is balanced with the key used in the shaft-hub assembly. The rotoris balanced with the full key . A balanced, interconnecting part (toothed wheeletc.) must be used. The keyway in the hub is not dependent upon the lengthof the key.
Balancing with half a key:There is half a key in the keyway in the shaft. The mass ratios occurring at thekeyway are comparable to those of a plain shaft. If a full key is inserted, thenthe projecting section of the key creates a state of imbalance. The rotor withthe full key is not balanced.
The interconnecting part must equalize the rotor's state of imbalance. Thekeyway in the hub should correspond to the length of the key. Use a steppedkey for shorter keyways. The customer must modify the keyway.
The motor is equipped with a sealing ring, per DIN 3760, type A, at the outputshaft where it is attached to a drive which has an oil bath or circulating-oillubrication.
The shaft seal is a rubbing seal. Wear and frictional heat occur at the lip of thisseal. Make sure the points of contact are sufficiently lubricated. Thisensures the least wear. The points of contact may not be permitted to ever rundry!
The lubricant is simultaneously a coolant. It dissipates the frictional heatoccurring at the point of contact.
Please note the "Important installation guidelines" in Figure 2.5 and "Permissibleinstallation orientations", on page 12, if the motor is vertically mounted.
Radial shaft load:The permissible radial force at the output shaft is dependent upon bearingassembly and average speed. The diagrams in the "Technical data" sectionoutline the values for:
• standard bearing assemblies, and,
• heavy-duty assemblies.
The heavy-duty assembly can take greater radial loads. The cylindrical rollerbearing on side A of the bearing assembly absorbs the radial forces. Thisassembly should only be used in exceptional cases as it doubles the rate oflubricant consumption.
Motors with heavy-duty bearing assemblies may only be operated with radialloads. Sliding friction could otherwise damage the bearings. See the"Technical data" section for minimum radial load values.
14 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
2. Technical explanations
Axial shaft loads:Only very low axial loads are acceptable (see "Technical data"). Thus, themotors are not suited for helical toothed output pinions.
Mechanical service life:Indramat main spindle motors are equipped with lifetime lubricated deep-groove ball and cylindrical roller bearings.
The mechanical service life of the bearings equals 20,000 working hours(bearing calculations as per DIN 662, section 1), if the radial loads and averagespeeds listed in section "Technical data" are maintained. Lubricant consumptionalso has a significant affect on bearing service life.
The duration of lubricant consumption is longer than the mechanical servicelife if the bearings have a normal load. Normal loads are:
• Radial loads:corresponding to the "Permissible radial loads" diagrams in the "Technicaldata" section.
• Average speeds:as outlined in the "lubricant consumption" diagram in the "Technical data"section, whereby, nm < nm(tf= 20 000 h)
• Operating the motor within the permissible ambient temperature range of:0° to +45°C.
Lubricant consumption:Non-conforming loads cause the lubricant to be consumed in less than 20,000working hours. This has an adverse affect on bearing service life.
Lubricant consumption is outlined in the "Lubricant consumption" diagram inthe "Technical data" section.
If higher average speeds occur with a heavy-duty bearing assembly, thelubricant can be consumed more quickly. Thus, the working life of the motoris limited to that period in which the lubricant is available.
A longer working life for the motor can be anticipated if a standard bearingassembly is used as the time over which lubricant is available is doubled if theload remains constant. A higher than specified load on the standard bearingassembly reduces the mechanical service life to under 20,000 working hours.
If the working life of the motor is limited by increased lubricant consumption,then it is possible to increase the working life of the motor, in some cases, byusing a standard bearing assembly instead of the heavy-duty one.
In this case, Indramat must re-calculate bearing service life. Please contactour Sales Office and inform them of your application requirements (load cycle,speeds, bearing loads, etc.).
The following flow chart in Figure 2.6, "Sequential determination of the bearingassembly", offers assistance in determining which bearing assembly to select.
Bearing service life
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 15
2. Technical information
Fig. 2.6: The sequence for determining bearing assembly
Checking lubricantconsumption t f
as per diagrams in Fig."Lubricant consumption"in sec. "Technical Data".
Bearing load depends on:- Radial force (Fr)- distance of radial force to motor flange (X)- average speed (nm)- duration of use of motor
Selectingthe bearings
as per the diagrams inFig. "Allowable shaft load"
section: "TechnicalData".
If Indramat is to select the bearings, thencontact our sales and specify yourapplication.
END
standard heavy-duty
tf > 20 000 h
YES
NO
Lubricantconsumption tfexceeds motorservice life ?
tf < 20 000 h
2_06FS2A
Holding brake The 2AD motor series is available with integral holding brakes which can beordered with electrically-engaged clamp or electrically-engaged release .
Main spindle applications of the 2AD motors:The electrically-engaged holding brake is a locking element of the mainspindle when it is standing still or when the drive enable is switched off (forexample, when exchanging tools without a closed position control loop).
There can be no clamping until the drive has signalled that the motor is at astandstill.
Do not use an electrically-released holding brake in main spindle applications.If the brake is unintentionally applied, in this case, (for example, as a result ofa power failure or wire breakage), the brake could be destroyed at highspeeds.
16 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
2. Technical information
Servo-applicatons of the 2AD motors:
The electrically-released holding brake holds linear axes when at standstilland when the drive enable signal is not applied. With vertical axes, inparticular, the drive enable should not be switched off until the brake hasclamped the mechanical system once it is standing still! The occasionalclosing of the holding brake because of a power failure or in an E-stop situationis acceptable within the range of the braking energy permitted for therespective type of holding brake.
A heavy-duty electrically-released holding brake is also available.
The electrically-clamped holding brake should not be used in servo applications.There is no clamping of the axis when there is no power!
Do not use the holding brake as if it were a working brake. It may only closewhen the motor is standing still.
A side-B shaft end is only needed if drives with DIAX01 controllers (KDA, TDA,RAC) require absolute actual rotor position values for track control. An aboluteencoder is coupled in for this purpose on side B.
Actual rotor position values can more advantageously be directly relayed bythe drive controllers to the controls. Controllers of the DIAX01 series (KDA,TDA, RAC) can tap off incremental actual position values while controllers ofthe DIAX03 series (DDS02.2, DKR) and those of the DIAX04 series (HDD,HDS) can tap off absolute actual position values from the motor feedback andrelay this information to the controls. No encoder is needed for this purpose.
The 2AD motor is available, upon request, with a mounted absolute encoder(see "AC main spindle drives with regulated 2AD main spindle motors, doc. no.9-567-013-4"). A notation on the order next to the absolute encoder is all thatis required.
The B-side shaft extension is a plain shaft. The protection category at deliveryis IP 65 for the motor with a B-side shaft extension without encoder. Encodersmust also have protection category IP 65 because the feed through of the shaftextension is not sealed.
Due to lack of space, motors with a shaft extension may only have radialblowers at the B end.
The main spindle motor is dynamically balanced as per balance class R(reduced) as per DIN ISO 2373.
Balance classes S (special) and S1 are also available, if special demandsneed to be made of the run quality. The table in Figure 2.7 outlines the root-mean square values of the vibrations.
Shaft extension
Balance class
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 17
2. Technical information
A 2AD motor is always equipped with a blower on side B. An air steam fed overthe surface of the motor via air baffles is used for cooling. Two air streamdirections are available for axial blowers:
• air stream from side B to side A of the motor (blowing)
• air stream from side A to side B of the motor (suction).
The air stream in a radial blower always blows from side B to side A of themotor. We strongly recommend the use of radial blowers in main spindlemotors with a second shaft end.
There must be a sufficient supply of air for cooling once the motor is mounted.See the "Motor blower" section in the "Technical data" section for the averageair requirements.
Cooling method
Vibrations Veff in mm/s
Motor size100 to 132 160 to 225
speed in min-1 speed in min-1
bala
nce
clas
s
600- 1800- 3600- 6000- 600- 1800- 3600- 6000-
1800 3600 6000 8000 1800 3600 6000 8000
0,71 1,12 1,8 2,8 1,8 2,8 4,5
0,45 0,71 1,12 1,8 0,71 1,12 1,8 2,8
0,28 0,45 0,71 1,12 0,45 0,71 1,12 1,8
R
S
S1
Fig. 2.7: Root-mean square vibrational values
18 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
2.3. Electrical features
Figure 2.8 is a schematic diagram. It is the checklist for all the electricalconnections needed to operate the 2AD motor.
The following electrical connections are on the 2AD motor:
• power connection with the motor's NTC thermistor connection and holdingbrake connection
• motor feedback connection
• motor blower connection
Terminal diagram
Fig. 2.8: Schematic main spindle motor diagram
The power terminal in main spindle motors can be either
• a terminal box, or,
• a power connector.
Whether or not both options can be used depends on the motor size. Thisinformation is specified in the relevant type codes.
The position of the power connection is selected when ordered. It cannot bechanged after delivery.
The position of the power terminal can be specified when the order is placed,but cannot be changed after delivery. The cable output direction out of theterminal box or power connector can be turned in increments of 90°. It can bechanged after the motor is delivered.
Integrated into the power terminals are the connections for the:
• motor NTC thermistor and
• the holding brake.
ControllerPLC
L1L2L3
M3
M
3
AC motorMotor
feedbackHoldingbrake
Motorblower
U
Mo
tor-
he
ißle
iter
Motor
protective
circuit
2_08AP01
2. Technical information
Power terminal
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 19
2. Technical information
The motor NTC thermistor is built into the motor windings. The NTC thermistormonitor in the drive protects the motor against overheating. The drive sendsout an error message if the motor is shutdown for thermal reasons. Theconnection is integrated into the power connection.
The holding brake connection is integrated into the power terminal. Theholding brake is triggered by the unit's control circuits (DDS02.2, DKR, HDS).
The motor feedback connection is on the same side of the motor as the powerterminal. It is a flanged socket. The position of the motor feedback connectioncannot be changed once the motor is delivered.
The motor feedback is available in three versions:
• high-resolution motor feedback (type "3") for use with KDA/TDA/RAC/DDS02.2/DKR/HDS
• Digital servo feedback (type "6") for use with DDS02.2/DKR/HDS
• Digital servo feedback with integral multiturn absolute encoder (type "7") foruse with DDS02.2/DKR/HDS
Motor NTC thermistor
Holding brake
Motor feedback
Motor feedback Absolute accuracy Relative accuracy
high-resolution motor feedback ± 0.02 ° rel.: ± 0.01´(in 2AD and ADF: type 3) (± 1.2´)
digital servo feedback ± 0.009 ° rel.: ± 0.01´(in 2AD and ADF: types 6 and 7) (± 0.5´)
Fig. 2.9: Motor feedback accuracy
For relative indirect positon detection. Replaces separate incremental encoderon the motor.
Digital servo feedback features: After a power failure or the initial POWERON, the axis must be run to its point of reference before operation can begin.
For absolute indirect position detection within 4096 motor revolutions. Replacesa separate absolute encoder on the motor.
The absolute axis position in this feedback option is retained even after thepower is shut off.
The type of motor blower connection corresponds to the selected powerconnection (up to 2AD 132: either power connector or terminal box). Themotor blower is connected over its own protective circuit and thus worksindependently of the controller.
High-resolution motorfeedback
Digital servo feedback
Digital servo feedbackwith integral multiturn
absolute encoder
Motor blower
20 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
2. Technical information
2.4 Mechanical accessories
Motors which must be protected against liquids penetrating the motor outputshaft should be equipped with a labyrinth seal because it cannot wear down.The labyrinth seal is available as an accessory for motors 2AD132, 2AD160,2AD180 and 2AD200. It is mounted before the motor is mounted.
The effectiveness of the labyrinth seal starts at 200 min-1. This is why it shouldonly be used in connection with the optional shaft sealing ring, which becomeseffective at 0... 200 min-1. Liquid levels must retain a minimum clearance to themotor shaft!
If motors are to be operated in very dirty environments (dust, oil, vapors ofvarious kinds), then it is posible to conduct clear air via a pipe or air channelfor the motor cooler. To connect the air channel in motors 2AD132, 2AD160and 2AD180 it is possible to obtain an additional blower support base.
The blower support base can only be mounted to the blower housing of radiallycooled motors. This, of course, means that the motor must be equipped withsuch. To connect the air channel, replace the radial blower with the blowersupport base.
If the ventillating air is being brought from a short distance (up to about 1.5 m),from the roof or a side wall of the room in which the machine is installed, thenthe blower can be connected to the motor over an air channel! Any directionalchange in this path should not exceed 90°!
Labyrinth seal(M02 2AD...)
Blower support base(M01 2AD...)
Fig. 2.10: Motor cooling via air channel - possible solution
2_102AD
Processing space
air channel
radial blower
M01 2AD...air inlet
air outlet
2.5 Mounting Gearboxes
If the motor uses a coaxial planetary gearbox, then order the motor fromIndramat with the gearbox already mounted!
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 21
3. Technical data - 2AD 100
3. Technical data - 2AD 1003.1 Nominal data
Fig. 3.1: Nominal data 2AD100
1) Values determined as per DIN VDE 0530, section 1Characteristic operating curves are available for the listed nominal rates tohelp in the selection of the AC main spindle motor.These take operating modesS1, S2 and S6 into account.
2) Values without holding brake.3) Values without holding brake, with blower.4) See Figure 2.7 "Vibrations in mm/s" for values.
Designation Symbol Unit 2AD100
F
R, S, S1 R, S
70
4 6
Motor size B C D
Windings designation AS
Nominal power 1) Pn
kW 3.5 5.5 7.5
Nominal torque 1) Mn Nm 22 35 48
Base speed n min-1 1500
Maximum speed nmax min-1 9000
Nominal current In Aeff 17 27 35
Nominal voltage Un
Veff
182 168 173
Rotor inertia 2) JM kgm2 0.014 0.021 0.028
Thermal time constant tth
min 35 40 45
Min. terminal cross-sectionEN 60204, section 1/ 2/86
Average sound pressure
level at 1 meter (PWM=4kHz)
Mass 3) m kg 37 49 60
Ambient temperature °C 0° to 45°
Insulation classificationDIN VDE 0530 section 1
Balance class 4)DIN ISO 2373 )
A mm2
Lp
dB(A)
22 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
3. Technical data - 2AD 100
Permissible shaft load
Lubricant consumption
Fig. 3.2: Permissible shaft load 2AD100
Fig. 3.3: Lubricant consumption duration 2AD100
5
10
20
6
789
15
25
30x103
0,5 1 2 3 4 65 7 8 9 10 x103
Average speed nm in min -1
lubr
ican
t con
sum
ptio
n t
f
3_032AD
Standard bearings1
1
X1
X
Fr
Fa
3_022AD
X
X1
distance X in mm
0
1000
2000
3000
4000
5000
6000
0 10 20 30 40 6050Allo
wab
le r
adia
l for
ce F
r in
nm = 4000 min-1
nm = 8000 min-1
nm = 500 min-1
nm = 1000 min-1
nm = 2000 min-1
nm = average speed load limit for outputshaft with key
1
Standard bearings
1
distance between point of applicationof force and radial forceFr and motor flange
allowable effective rangeof radial force Fr
Fr
Fa
allowable radial force with amechanial lifespan ofLh = 20 000 operating hours
allowable axial forceMaximum axial force equals30 N in all mounting orientations
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 23
3. Technical data - 2AD 100
3.2. Holding brake
Designation Symbol Unit Version
electrically electricallyengaged released
Holding torque Mh Nm 30 24
Nominal terminal voltage Un V 24 ± 10%
Nominal current In A 0.9
Moment of inertia JB kgm2 0.0007
Maximum braking energy Wmax Ws 20,000
Maximum speed nmax min-1 9,000 1)
Release delay tl ms 50 100
Clamping delay tk ms 50 60
Mass m kg 1,5
Operating principle
1) In the case of electrically-released holding brakes, themaximum speed is determined by the maxiumum brakingenergy, Wmax , of the holding brake. It is calculated asfollows:
JM rotor moment of inertiaJB holding brake moment of inertia
JL load moment of inertia, reduced (attachments to output shaft)
2 Wmax 30
JM + JB + JC 3,14nmax = •
Fig. 3.4: Technical data of holding brake for 2AD100
B → A A → B B → Ablowing suction blowing
recommended
Power consumption SN
VA 60 70 60
Nominal voltage UN V 230 or 115V, 50/60 Hz, ±10%
Average air volume V m3/h 230
Version
axial blower radial blowerDesignation Symbol Unit
Air current
3.3 Motor blower
Fig. 3.5: Technical data of motor blower for 2AD100
24 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
3. Technical data - 2AD 100
3.4. Dimensional data
18
l
m
59,5
35
4
54
60
71,5
ø13
0 j6
ø32
k6
26
k2
12
32
ø80
115
107
k1
80
3
8
7
18
78
l
m
59,5
356
4
54
60
ø13
0 j6
ø32
k6
k
n 156
189,
5
12
9
3
10
80
2
11
13
1280
1
8
911
3_06100A
63 a
ø11
14
Motor with axial blower and feedback types 3, B05, B35
Motor with radial blower and feedback types 3, B05
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 25
3. Technical data - 2AD 100
Fig. 3.6: Dimensional data 2AD100
51
157,
5 M10
-15
tief
14
24545° 45°
210
ø215
ø165
60
51
157,
5
192
M10
-15
tief
14
245
45° 45°
3
3
ø215
ø165
192
10 10
10
3_06100B
Bauform
B05 B35
8
100
-0,5
100
160 ±0,2
1
2
3 Power connection
4
5
6 ring screw M8 - DIN 580
7
8
9
10
Axial blower air stream B → A blowingBlower connection: connector turnableby 90°
Axial blower air flow A → B suctionBlower connection: terminal box withcable threaded joint.
Plain shaft end toleranceDIN 42955 - Rcenter drill hole on frontDIN 332 - DS M8x19
flange dimensions perDIN 42948
air flow A → B
air flow B → A
Motor feedback connection type 3(flange socket), arranged per positionof power connection
Radial blower;positioin of radial blower maynot be the same as power connection
motor blower connection:connector turnable by 90°
Mounting distance (minimumfor pulling in ventilating air)
B side shaft end, for dim.see Fig. 3.8
B35 (Flange and foot mounting)only with axial blower air flow B → A
11
13
12
14
For available version see Fig. 3.10 - type codes
Tolerances:
Dim. to
±0,1Tolerance
6
±0,2 ±0,3 ±0,5 ±0,8 ±1,2
30 120 400 1000 2000
Dim.: 2AD100B 2AD100C 2AD100D
k1 538 613 688
k2 507 582 657
k 370 445 520
l 256 331 406
m 348,5 423,5 498,5
n 120 100 175
a 80 140 215
47°9
47°915
thread holes for mounting typeB14 (Standard)
15
26 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
3. Technical data - 2AD 100
Fig. 3.8: Side B shaft end 2AD100
Fig. 3.7: Output shaft with key for 2AD100
10N
9
45
60
ø32
k6
5 5+0,2
3_072AD
1 center dril hole DIN 332 - DS M8x19
Concen. tolerance: DIN 42955 - R; relevant key: DIN 6885 - A 10 x 8 x 45
ø10
h7
9,8
4xM
5 2
1
ø13
4
ø10
2
ø94
H7
2,5
3_082AD
All parts mounted toside B of shaft endmust have protectioncategory IP 65 as perDIN 40050.
1 cover2 screwed joint
Fig. 3.9: 2AD100 with feedback types 6, 7
m-10 mm
3_092AD
25°
Reference: dim. sheet 2AD100
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 27
3. Technical data - 2AD 100
3.5. Type codes
1. Designation: 2AD
2. Motor size: 100
3. Motor length: B, C, D
4. Construction:Flange mounting ***) B05Flange and foot mounting ****) B35
5. Power terminal position:top Oleft Lright R
6. Power terminal output direction :Connector to side A AConnector to side B BConnector to the right * RConnector to the left * L
7. Cooling mode:Axial blower (air flow B --> A), AC 230 V 1Axial blower (air flow A --> B), AC 230 V 2Axial blower (air flow B --> A), AC 115 V 4Axial blower (air flow A --> B), AC 115 V 5Radial blower, (air flow B --> A), AC 230 V, blower right 6Radial blower, (air flow B --> A), AC 230 V, blower below 7Radial blower, (air flow B --> A), AC 230 V, blower left 8Radial blower, (air flow B --> A), AC 115 V, blower right ARadial blower, (air flow B --> A), AC 115 V, blower below BRadial blower, (air flow B --> A), AC 115 V, blower left C
8. Windings designation: AS
9. Holding brake:without 0electrically engaged 1electrically released 2
10.Motor feedback:with high-resolution motor feedback 3Digital servo feedback 6Digital servo feedback with integral multiturn absolute encoder 7
11.Output shaft: with key balanced balancedsmooth shaft with entire with half key key
without shaft seal A B Ewith shaft seal C D H
12.Side B shaft endwithout 2with (for mounted incremental encoder, absolute) **) 3
13.Bearing:standard N
14.Vibration severity grade:R 1S 2
*) View from front looking towards motor shaft, direction depends on power terminal.**) with radial blower only***) only available with “power terminal position = O“!****) only available with axial blower air flow B → A!
Type codes: Example: 2AD100C-B05OB1-AS03-A2N1
Quellverweis: INN 41.01 Teil 10-0, Ed.1
Fig. 3.10: Type codes 2AD100
28 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
3. Technical data - 2AD 100
Notes
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 29
R, S
Motor size C D
Windings designation BD BS
Nominal power 1) Pn
kW 7.5 9.5
Nominal torque 1) Mn Nm 48 60
Base motor speed n min-1 1500
Peak speed nmax
min-1 9000
Nominal current In Aeff 37 42 31
Nominal voltage Un
Veff
166 187 259
Rotor inertia 2) JM kgm2 0.021 0.028
Thermal time constant tth
min 40 45
Min. connection cross sectionEN 60204, part 1 / 2/86
Average sound pressure
level at 1 meter (PWM=4kHz)
Mass 3) m kg 49 60
Ambient temperature °C 0° to 45°
Insulation classificationDIN VDE 0530 Teil 1
Balance class 4)DIN ISO 2373
4. Technical data - 2AD 101
Designation Symbol Unit 2AD101
F
10
1) Values determined as per DIN VDE 0530, section 1Characteristic operating curves are available for the listed nominal rates tohelp in the selection of the AC main spindle motor.These take operating modesS1, S2 and S6 into account.
2) Values without holding brake.3) Values without holding brake, with blower.4) See Figure 2.7 "Vibrations in mm/s" for values.
A mm2
Lp dB(A)
4. Technical data - 2AD 101
4.1 Nominal data
70
R, S, S1
Fig. 4.1: Nominal data 2AD101
30 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
4. Technical data - 2AD 101
Permissible shaft load
Lubricant consumption
Fig. 4.2: Permissible shaft load 2AD101
Fig. 4.3: Lubricant consumption duration 2AD101
X1
X
Fr
Fa
4_022AD
X
X1
0
1000
2000
3000
4000
5000
6000
0 10 20 30 40 6050
nm = 4000 min-1
nm = 8000 min-1
nm = 500 min-1
nm = 1000 min-1
nm = 2000 min-1
1
1
Fr
Fa
distance X in mm
Allo
wab
le r
adia
l for
ce F
r in
N
nm = average speed load limit for outputshaft with key
Standard bearings
distance between point of applicationof force and radial forceFr and motor flange
allowable effective rangeof radial force Fr
allowable radial force with amechanial lifespan ofLh = 20 000 operating hours
allowable axial forceMaximum axial force equals30 N in all mounting orientations
5
10
20
6
789
15
25
30x103
0,5 1 2 3 4 65 7 8 9 10 x103
average speed nm in min -1
Lubr
ican
t con
sum
ptio
n t
f in
h
4_032AD
Standard bearings1
1
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 31
4. Technical data - 2AD 101
4.2. Holding brake
1) In the case of electrically-released holding brakes, themaximum speed is determined by the maximum brakingenergy, Wmax , of the holding brake. It is calculated asfollows:
JM rotor inertia
JB holding brake inertia
JL load inertia
(attachments to the output shaft)
2 Wmax 30
JM + JB + JC 3,14
Designation Symbol Unit Version
electrically electricallyengaged released
Operating principle
Holding torque Mh Nm 30 24
Nominal terminal voltage Un V 24 ± 10%
Nominal current In A 0.9
Moment of inertia JB kgm2 0.0007
Maximum braking energy Wmax Ws 20,000
Peak speed nmax min-1 9000 1)
Release delay tl ms 50 100
Clamp delay tk ms 50 60
Mass m kg 1,5
nmax = •
Fig. 4.4: Technical data of holding brake for 2AD101
4.3. Motor blower
B → A A → B A → Bblowing suction suction
recommended
Power consumption SN VA 50 55
Nominal voltage UN V 230V, 50/60Hz±10% 115V, 50/60Hz±10%
Average air volume V m3/h 460
Version
Axial blowerDesignation Symbol Unit
Air current
Fig. 4.5: Technical data of motor blower for 2AD101
32 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
4. Technical data - 2AD 101
4.4 Dimensional data
Fig. 4.6: Dimensional data 2AD101
5+0,2 tief
718
78
s
l
m
59,5
354
2
3
4
60 100
ø13
0 j6
ø32
k6
42
k
51
157,
5
192
M10
-15
tief
14
245
45° 45°
206
11
5
6
80
8
1
ø165
ø215
1
10N
9
4560
ø32
k6
5
4
10
ø80
9
43
4_06101
2AD101C 2AD101D
k 565 640
l 331 406
m 424,5 499,5
s 241 316
1
2
3
4
5
6
7
8
9 Motor blower connection
output shaft with key;concen. tolerance: DIN 42955 - R;corresponding keyway:DIN 6885 - A 10 x 8 x 45
11
10
±0,1
6
±0,2 ±0,3 ±0,5 ±0,8 ±1,2
30 120 400 1000 2000
12
12
Motor with axial blower and feedback types B05
Power connection
ring screw M8 - DIN 580
Plain shaft end toleranceDIN 42955 - Rcenter drill hole on frontDIN 332 - DS M8x19
flange dimensions perDIN 42948
air flow A → B
air flow B → AMotor feedback connection type 3(flange socket), arranged per positionof power connection
motor blower connection:connector turnable by 90°
Mounting distance (minimumfor pulling in ventilating air)
For available version see Fig. 4.7 - type codes
Tolerances:
Dim. to
Tolerance
Dim.:
thread holes for mounting typeB14 (Standard)
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 33
4.5 Type codes
1. Designation: 2AD
2. Motor size: 101
3. Motor length: C, D
4. Construction:Flange mounting B05
5. Power terminal position:top O
6. Power terminal output direction :with terminal box with connector
on blower on blowerConnector to side A A CConnector to side B B DConnector to the right * R EConnector to the left * L F
7. Cooling mode:Axial blower (air flow B --> A), AC 230 V 1Axial blower (air flow A --> B), AC 230 V 2Axial blower (air flow A --> B), AC 115 V 5
8. Windings designation:2AD101C BD2AD101D BD, BS
9. Holding brake:no holding brake 0electrically engaged 1electrically released 2
10.Motor feedback:with high-resolution motor feedback 3
11.Output shaft: with key balanced balancedsmooth shaft with entire with half key key
without shaft seal A B Ewith shaft seal C D H
12.Side B shaft end:without 2
13.Bearing:standard N
14.Vibration severity grade:R 1S 2S1 **) 3
*) View from front looking towards motor shaft, direction depends on power terminals.**) not available with motor length "D"
Type codes: Example: 2AD101C-B05OB1-AS03-A2N1
Quellverweis: INN 41.01 Teil 10-1, Ed.1
4. Technical data 2AD101
Fig. 4.7: Type codes 2AD101
34 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
4. Technical data 2AD101
Notes
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 35
5. Technical data 2AD104
5. Technical data 2AD104
5.1 Nominal data
Designation Symbol Unit 2AD132
Motor size B C D
Windings designation CS ES FS
Nominal power 1) Pn
kW 4,5 7,5 10,0 10,0
Nominal torque 1) Mn Nm 29 48 64
Base motor speed n min-1 1500
Peak speed nmax
min-1 9000
Nominal current In Aeff 12,0 19,9 22,3 28,4
Nominal voltage Un
Veff
330 321 390 303
Rotor inertia 2) JM kgm2 0,014 0,021 0,028
Thermal time constant tth
min 35 40 45
Min. connection cross sectionof Indramat cables (INK...)
Average sound pressure
level at 1 meter (PWM=4kHz)
Mass 3) m kg 37 49 60
Ambient temperature °C 0 ... 45
Insulation classificationDIN VDE 0530 Teil 1
Balance class 4)DIN ISO 2373
1) Values determined as per DIN VDE 0530, section 1Characteristic operating curves are available for the listed nominal rates to helpin the selection of the AC main spindle motor.These take operating modes S1, S2and S6 into account.
2) Values without holding brake.3) Values without holding brake, with blower.4) See Figure 2.7 "Vibrations in mm/s" for values.
R, S
F
1,5 2,5 4 4A mm2
Lp
dB(A) 70
R, S, S1
Fig. 5.1: Nominal data 2AD104
36 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
5. Technical data 2AD104
Permissible shaft load
Lubricant consumption
Fig. 5.2: Permissible shaft load 2AD104
Fig. 5.3: Lubricant consumption duration 2AD104
X1
X
Fr
Fa
5_022AD
X
X1
0
1000
2000
3000
4000
5000
6000
0 10 20 30 40 6050
nm = 4000 min-1
nm = 8000 min-1
nm = 500 min-1
nm = 1000 min-1
nm = 2000 min-1
1
1
Fr
Fa
distance X in mm
Allo
wab
le r
adia
l for
ce F
r in
N
nm = average speed load limit for outputshaft with key
Standard bearings
distance between point of applicationof force and radial forceFr and motor flange
allowable effective rangeof radial force Fr
allowable radial force with amechanial lifespan ofLh = 20 000 operating hours
allowable axial forceMaximum axial force equals30 N in all mounting orientations
5
10
20
6
789
15
25
30x103
0,5 1 2 3 4 65 7 8 9 10 x103
5_032AD
1
1
average speed nm in min -1
Lubr
ican
t con
sum
ptio
n t
f in
h
Standard bearings
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 37
5. Technical data 2AD104
5.2. Holding brake
Holding torque Mh Nm 30 24
Nominal terminal voltage Un V 24 ± 10%
Nominal current In A 0,9
Moment of inertia JB kgm2 0,0007
Maximum braking energy Wmax Ws 20000
Peak speed nmax min-1 9000 1)
Release delay tl ms 50 100
Clamp delay tk ms 50 60
Mass m kg 1,5
Operating principle
1) In the case of electrically-released holding brakes, themaximum speed is determined by the maximum brakingenergy, Wmax , of the holding brake. It is calculated asfollows:
JM rotor inertia
JB holding brake inertia
JL load inertia
(attachments to the output shaft)
2 Wmax 30
JM + JB + JC 3,14nmax = •
Fig. 5.4: Technical data of holding brake for 2AD104
Designation Symbol Unit Version
electrically electricallyengaged released
B → A A → B B → Ablowing suction blowingrecommended
Power consumption SN
VA 60 70 60
Nominal voltage UN
V 230 or 115V, 50/60 Hz, ±10%
Average air volume V m3/h 230
Version
axial blower radial blowerDesignation Symbol Unit
Air current
5.3 Motor blower
Fig. 5.5: Technical data of motor blower for 2AD104
38 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
5. Technical data 2AD104
5.4 Dimensional data
18
l
m
80
25
4
54
60
78
ø13
0 j6
ø32
k6
12
32
115
107
k1
80
3
8
7
18
l
m
80
25
4
54
60
ø13
0 j6
ø32
k6
k1
n 156
189
12
9
3
10
80
2
11
1280
1
9
11
5_06104A
63 a
ø11
14
Motor with axial blower, B05, B35
Motor with radial blower, B05
6
s
k2
ø80
15
20,5
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 39
5. Technical data 2AD104
Fig. 5.6: Dimensional data 2AD104
50
164
M10
-15
tief
14
245 45° 45°
210
ø215
ø165
3
192
10 10
10
5_06104B
2AD104B 2AD104C 2AD104D
k1 538 613 688
k2 507 582 657
k 372 447 522
l 247 322 397
m 339 414 489
n 63 138 213
3
25
2
1
4
5
6
7
8
9
10
11
12
type B35 (flange and foot mounting)only with axial blower, air flow B → A
14
a 80 140 215
±0,1
6
±0,2 ±0,3 ±0,5 ±0,8 ±1,2
30 120 400 1000 2000
s 166 241 316
60
50
164
192
M10
-15
tief
14
245
45° 45°
3
ø215
ø165
Bauform
B05
8
100
-0,5
100
160 ±0,2
25
Motor blower connection with suction15
B35
16
16
Power connection
ring screw M8 - DIN 580
Axial blower air stream B → A blowingBlower connection: connector turnableby 90°
Axial blower air flow A → B suctionBlower connection: terminal box withcable threaded joint.
Plain shaft end toleranceDIN 42955 - Rcenter drill hole on frontDIN 332 - DS M8x19
flange dimensions perDIN 42948
air flow A → B
air flow B → A
Motor feedback connection type 3(flange socket), arranged per positionof power connection
Radial blower;position of radial blower maynot be the same as power connection
motor blower connection:connector turnable by 90°
Mounting distance (minimumfor pulling in ventilating air)
For available version see Fig. 5.8 - type codes
Tolerances:
Dim. to
Tolerance
Dim.:
thread holes for mounting typeB14 (Standard)
40 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
5. Technical data 2AD104
Fig. 5.7: Output shaft with key for 2AD104
10N
9
45
60
ø32
k6
5 5+0,2
5_07104
1 center dril hole DIN 332 - DS M8x19
Concen. tolerance: DIN 42955 - R; relevant key: DIN 6885 - A 10 x 8 x 45
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 41
5. Technical data 2AD104
5.5 Type codes
1. Designation: A ,
2. Motor size: 132
3. Motor length: B, C, D
4. Construction:Flange mounting B05Flange and foot mounting B35
5. Power terminal position:top Oleft Lright R
6. Power terminal output direction :Connector to side A AConnector to side B BConnector to the right * RConnector to the left * L
7. Axial blower (air flow B --> A) 1Axial blower (air flow A --> B) 2Axial blower (Air current B --> A), AC 115 V 4Axial blower (Air current A --> B), AC 115 V 5Radial blower (air flow B --> A), blower right **) 6Radial blower (air flow B --> A), blower below **) 7Radial blower (air flow B --> A), blower left **) 8Radial blower, (Air current B --> A), AC 115 V, blower right ARadial blower, (Air current B --> A), AC 115 V, blower below BRadial blower, (Air current B --> A), AC 115 V, blower left C
8. Windings designation:2AD104B CS2AD104C CS2AD104D ES,FS
9. Holding brake:no holding brake 0electrically engaged 1electrically released 2
10.Motor feedback:without 0Digital servo feedback 6Digital servo feedback with integral multiturn encoder 7
11.Output shaft: with key balanced balancedsmooth shaft with entire with half key key
without shaft seal A B Ewith shaft seal C D H
12.Side B shaft end:without 2
13.Bearings:standard N
14.Vibration severity gradeR 1S 2
*) View from front looking towards motor shaft, direction depends on power terminal.**) only with radial blower***) only avaialble with “Position of the power connection = O “!****) only available with axial blower air current B → A!
Type codes: Example: 2AD104C-B05OB1-AS03-A2N1
Quellverweis: INN 41.01, Teil 10-4, Ed.2
Fig. 5.8: Type codes 2AD104
42 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
5. Technical data 2AD104
Notes
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 43
Motor size B C D
Windings designation DS BS CS BD AS
Nominal power 1) Pn
kW 10 15 22
Nominal torque 1) Mn Nm 64 96 140
Base motor speed n min-1 1500
Peak speed nmax
min-1 7500
Nominal current In Aeff 30 45 65 39 80 54
Nominal voltage Un
Veff
258 168 167 279 217 290
Rotor inertia 2) JM kgm2 0.054 0.076 0.118
Thermal time constant tth
min 45 50 55
Min. connection cross sectionEN 60204, part 1 / 2/86
Average sound pressure
level at 1 meter (PWM=4kHz)
Mass 3) m kg 90 115 135
Ambient temperature °C 0 ... 45
Insulation classificationDIN VDE 0530 Teil 1
Balance class 4)DIN ISO 2373
6. Technical data 2AD132
Designation Symbol Unit 2AD132
F
R, S, S1
75
10 16 10 25 16
6. Technical data - 2AD 132
6.1 Nominal data
1) Values determined as per DIN VDE 0530, section 1Characteristic operating curves are available for the listed nominal ratesto help in the selection of the AC main spindle motor.These take operatingmodes S1, S2 and S6 into account.
2) Values without holding brake.3) Values without holding brake, with blower.4) See Figure 2.7 "Vibrations in mm/s" for values.
A mm2
Lp dB(A)
Fig. 6.1: Nominal data 2AD132
44 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
6. Technical data 2AD132
Permissible shaft load
Lubricant consumption
Fig. 6.2: Permissible shaft load 2AD132
Fig. 6.3: Lubricant consumption duration 2AD132
0
1
2
3
4
5
6
0 20 40 60 80 100
2
0
2
4
6
20 40 60 100
8
10
12
14nm=500 min-1
nm=4000 min-1
nm=2000 min-1
nm=1000 min-1
2
1
nm=7500 min-1
Heavy-duty bearings
load limit for output shaftwith plain shaft
2
1
The motor with heavy-dutybearings may only be operatedwith a minimum radial force 1 kN.
6_022AD
X1
X
Fr
Fa
X
X1
nm = 500 min-1
nm = 1000 min-1
nm = 2000 min-1
nm = 4000 min-1
nm = 8000 min-1
Fr
Fa
80distance X in mm
Allo
wab
le r
adia
l for
ce F
r in
N
nm = average speed
load limit for outputshaft with key
Standard bearings
distance between point of applicationof force and radial forceFr and motor flange
allowable effective rangeof radial force Fr
allowable radial force with amechanial lifespan ofLh = 20 000 operating hours
allowable axial forceMaximum axial force equals30 N in all mounting orientations
distance X in mm
Allo
wab
le r
adia
l for
ce F
r in
N
5
10
20
6789
15
25
30
x103
0,5 1 2 3 4 65 7 8 9 10 x103
6_032AD
2
1
2 heavy-duty bearings
1
average speed nm in min -1Lubr
ican
t con
sum
ptio
n t f
in h
Standard bearings
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 45
Holding torque Mh Nm 100 30 100 140
Nominal terminal voltage 1) Un V 24 ± 10%
Nominal current In A 1.5 1.3 1.8 2,8
Moment of inertia JB kgm2 0.002 0.0018 0.002
Maximum braking energy Wmax Ws 30000
Peak speed nmax min-1 7500 1)
Release delay tl ms 140 120 110
Clamp delay tk ms 110 65 70
Mass m kg 4
6. Technical data 2AD132
6.2 Holding brake
Operating principle
Designation Symbol Unit Version
electrically electrically electrically electricallyengaged released released released
heavy- extraduty heavy-duty
1) In the case of electrically-released holding brakes, themaximum speed is determined by the maximum brakingenergy, Wmax , of the holding brake. It is calculated asfollows:
JM rotor inertia
JB holding brake inertia
JL load inertia
(attachments to the output shaft))
2 Wmax 30
JM + JB + JC 3,14nmax = •
Fig. 6.4: Technical data of holding brake for 2AD132
6.3 Motor blower
B → A A → B B → Ablowing suction blowing
recommended
Power consumption SN
VA 145 330
Nominal voltage UN V
Average air volume V m3/h 1000
Version
axial blower radial blowerDesignation Symbol Unit
Air current
170
3 x 400 V, 50 Hz, ± 15 %3 x 460 V, 60 Hz, ± 10 %
Fig. 6.5: Technical data of motor blower for 2AD132
46 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
6. Technical data 2AD132
6.4 Dimensional data
s
ø25
0 h6
5
11089*
k
a*
ø12
7
ø42
k6
q
15
85,5
186
l
m
40
ø80
1
2
9 10 12
84
3
5
l
s
171
q
15
85,5
14,5
ø80
15580
80
mk
a*
ø12
89*
110
5
ø42
k6
ø25
0 h6
4
3
69
11
13
12
13
5
8
14
6
6_06132A
Motor with axial blower and feedback type 3, B05, B35
Motor with radial blower and feedback type 3, B05, B35
Tolerances
Dim. to
±0,1Tolerance
6
±0,2 ±0,3 ±0,5 ±0,8 ±1,2
30 120 400 1000 2000
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 47
6. Technical data 2AD132
Fig. 6.6: Dimensional data 2AD132
216±1*
217
1
132 -
0,5*
262*
10*
262*
171
260
18
1
90°
ø300
201
262*
18
367
262*
186
85,5
10*
217
260
132 -
0,5*
type B05 type B35
216±1*
11
12
type B05 type B35
90°
ø300
350
350
6_06132B* Foot mounting only, B35
k
m
2AD132B 2AD132C 2AD132D
a* 135 205 335
480 550 680
542 612 742
588 658 176
l 231 301 431
384,5 454,5 584,5
446,5 516,5 646,5
492,5 562,5 692,5
q 115 185 275
s 205 230 275
* with foot mounting only, B35
cable output: PG 29
axial blower
terminal box as power connection;arrangement can be selected, can beturned by 90 degrees, correspondsto output direction of power connection
1
2
3 plain shaft end concen. toleranceDIN 42955 - R on frontcenter drill hole DIN 332 - DS M16x36
4
5
add. thread M10 for ring screwsecond thread opposite
6
7
8
9
10
11
Motor blower connection: terminal boxwith cable screw joint
12
13
B-side shaft end: see Fig. 6.9for dimensions
14
w/o hold.brake
with hold.brake
w/ hold. brakeheavy-duty
w/o hold.brake
with hold.brake
w/ hold. brakeheavy-duty
2AD132B 2AD132C 2AD132D
a* 135 205 335
555 625 755
617 687 817
663 733 863
l 231 301 431
384,5 454,5 584,5
446,5 516,5 646,5
492,5 562,5 692,5
q 115 185 275
s 205 230 275
k
m
w/o hold.brake
with hold.brake
w/ hold. brakeheavy-duty
w/o hold.brake
with hold.brake
w/ hold. brakeheavy-duty
ring screw M10 - DIN 580
flange dimensions per DIN 42948
air flow A → B
air flow B → A
Motor feedback connection type 3(flange socket), arranged per positionof power connection
Radial blower;positioin of radial blower maynot be the same as power connection
Mounting distance (minimumfor pulling in ventilating air)
For available version see Fig. 6.3 - type codes
Dim.
Dim.:
48 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
6. Technical data 2AD132
Fig. 6.7: Output shaft with key for 2AD132
Fig. 6.9: Side B shaft end 2AD132
Fig. 6.8: Power connector 2AD132
12N
9
80
110
ø42
k6
15 5+0,2
1
6_072AD
center drill hole DIN 332 - DS M16x36
concen. tolerance: DIN 42955 - R; relevant keyway: DIN 6885 - A 12 x 8 x 80(included in delivery)
1
60
l
35
ø80
21
187
5139
31
6_082AD
Size I
2AD132B
2AD132C
2AD132D
273
343
473
1
1 power connector, select arrangement
2 Motor blower connector: connector(part of delivery)(not with radial blower)
3 Output direction of power connectionselection, can be turned by 90°
ø19
5
ø10
h7
799,8
4xM
5 2
ø12
9
ø10
2
ø94
H7
1
6_092AD
Parts mounted to side Bof shaft end must haveprotection categoryIP 65 per DIN 40050.
1
11 cover
2 screw joint
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 49
6. Technical data 2AD132
Fig. 6.10: 2AD132 with accessories M01 mounted 2AD132/134 (blower support base)
Fig. 6.11: 2AD132 with accessories M02 mounted 2AD132/134 (Labyrinth seal)
6_102AD
ø80
67.5 190
6_112AD
ø57
-0.1
ø14
0
ø42
k6
10
14.5
Fig. 6.12: 2AD132 with feedback types 6, 7
6_122AD
m
Reference: dimensions of 2AD132
50 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
6. Technical data 2AD132
6.5 Type codes
1. Designation: 2AD
2. Motor size: 132
3. Motor length: B, C, D
4. Construction:Flange mounting B05Flange and foot mounting B35
5. Power terminal position:top Oleft Lright R
6. Power terminal output direction :terminal box connection connector(terminal box on blower) (connector on blower)
to side A A Cto side B B -to the right * R Eto the left * L F
7. Cooling mode:Axial blower (air flow B --> A) 1Axial blower (air flow A --> B) 2Radial blower (air flow B --> A), blower top **) 3Radial blower (air flow B --> A), blower right **) 6Radial blower (air flow B --> A), blower below **) 7Radial blower (air flow B --> A), blower left **) 8
8. Windings designation:2AD132B BS, DS2AD132C BS, CS2AD132D AS, BD
9. Holding brake:no holding brake 0electrically engaged 1electrically released 2electrically released, heavy-duty 3electrically released, extra heavy-duty 4
10.Motor feedback:with high-resolution motor feedback 3Digital servo feedback 6Digital servo feedback with integral multiturn absolute encoder 7
11.Output shaft: with key balanced balancedsmooth shaft with entire with half key key
without shaft seal A B Ewith shaft seal C D H
12.Side B shaft end:without 2with (for mounted encoder - incremental and absolute) ***) 3
13.Bearings:standard Nheavy-duty V
14.Vibration severity gradeR 1S 2S1 ****) 3
*) View from front looking towards motor shaft, direction depends on power terminal.**) Position of blower may not be same as that of power terminal.***) Only available with radial blower and motor feedback "3"****) not available with heavy-duty bearings
Type codes: Example: 2AD132C-B35OB1-BS03-A2N1
Quellverweis: 41.01 Teil 13-2, Ed. 1
Fig. 6.13: Type codes 2AD132
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 51
7. Technical data 2AD134
7. Technical data 2AD134
7.1 Nominal data
6 10 10 10
Motor size B C D
Windings designation ES FS DS CS
Nominal power 1) Pn
kW 12,0 12,0 18,0 26,0
Nominal torque 1) Mn Nm 76 115 166
Base motor speed n min-1 1500
Peak speed nmax min-1 7500
Nominal current In Aeff 27,8 40,9 54,4 52
Nominal voltage Un
Veff
328 224 248 387
Rotor inertia 2) JM kgm2 0,054 0,076 0,118
Thermal time constant tth
min 45 50 55
Min. connection cross sectionof Indramat cables (INK...)
Average sound pressure
level at 1 meter (PWM=4kHz)
Mass 3) m kg 90 115 135
Ambient temperature °C 0 ... 45
Insulation classificationDIN VDE 0530 Teil 1
Balance class 4)DIN ISO 2373
Designation Symbol Unit 2AD134
F
R, S, S1
A mm2
Lp
dB(A)
1) Values determined as per DIN VDE 0530, section 1.Characteristic operating curves are available for the listed nominal rates to helpin the selection of the AC main spindle motor.These take operating modes S1, S2and S6 into account.
2) Values without holding brake.3) Values without holding brake, with blower.4) See Figure 2.7 "Vibrations in mm/s" for values.
Fig. 7.1: Nominal data 2AD134
75
52 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
Permissible shaft load
Lubricant consumption
Fig. 7.2: Permissible shaft load 2AD134
Fig. 7.3: Lubricant consumption duration 2AD134
7. Technical data 2AD134
0
1
2
3
4
5
6
0 20 40 60 80 100
2
0
2
4
6
20 40 60 100
8
10
12
14nm=500 min-1
nm=4000 min-1
nm=2000 min-1
nm=1000 min-1
2
1
nm=7500 min-1
2
1
7_022AD
X1
X
Fr
Fa
X
X1
nm = 500 min-1
nm = 1000 min-1
nm = 2000 min-1
nm = 4000 min-1
nm = 8000 min-1
Fr
Fa
80
Heavy-duty bearings
load limit for output shaftwith plain shaft
The motor with heavy-dutybearings may only be operatedwith a minimum radial force 1 kN.
distance X in mm
Allo
wab
le r
adia
l for
ce F
r in
N
nm = average speed
load limit for outputshaft with key
Standard bearings
distance between point of applicationof force and radial forceFr and motor flange
allowable effective rangeof radial force Fr
allowable radial force with amechanial lifespan ofLh = 20 000 operating hours
allowable axial forceMaximum axial force equals30 N in all mounting orientations
distance X in mm
Allo
wab
le r
adia
l for
ce F
r in
N
5
10
20
6789
15
25
30
x103
0,5 1 2 3 4 65 7 8 9 10 x103
7_032AD
2
1
2
1
heavy-duty bearings
average speed nm in min -1
Lubr
ican
t con
sum
ptio
n t
f in
h
Standard bearings
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 53
7. Technical data 2AD134
Holding torque Mh
Nm 100 30 100 140
Nominal terminal voltage Un
V 24 ± 10%
Nominal current In
A 1,5 1,3 1,8 2,8
Moment of inertia JB
kgm2 0,002 0,0018 0,002
Maximum braking energy Wmax Ws 30000
Peak speed nmax
min-1 7500 1)
Release delay tl
ms 140 120 110
Clamp delay tk
ms 110 65 70
Mass m kg 4
7.2 Holding brake
Operating principle
Designation Symbol Unit Version
electrically electrically electrically electricallyengaged released released released
heavy-duty extraheavy-duty
1) In the case of electrically-released holding brakes, themaximum speed is determined by the maximum brakingenergy, Wmax , of the holding brake. It is calculated asfollows:
JM rotor inertia
JB holding brake inertia
JL load inertia
(attachments to the output shaft)
2 Wmax 30
JM + JB + JC 3,14nmax = •
Fig. 7.4: Technical data of holding brake for 2AD134
7.3 Motor blower
B → A A → B B → Ablowing suction blowing
recommended
Power consumption SN
VA 330
Nominal voltage UN V
Average air volume V m3/h 1000
Version
Axial blower Radial lowerDesignation Symbol Unit
3 x 400 V, 50 Hz, ± 15 %3 x 460 V, 60 Hz, ± 10 %
Air current
Fig. 7.5: Technical data of motor blower for 2AD134
170145
54 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
7. Technical data 2AD134
7.4 Dimensional data
s
ø25
0 h6
5
11089*
k
a*
ø12
7
ø42
k6
q
15
c
b
l
41
ø80
1
10 12
84
3
5
lq
c
s
15
b
12
ø80
15280
80
mk
a*
ø12
89*
110
5
ø42
k6
ø25
0 h6
4
3
6
11
13
12
13
5
8
6
7_06134A
Motor with axial blower, type B05, B35
Motor with radial blower, type B05, B35
9
9
m
Tolerances:
Dim. to
±0,1Tolerance
6
±0,2 ±0,3 ±0,5 ±0,8 ±1,2
30 120 400 1000 2000
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 55
7. Technical data 2AD134
Fig. 7.6: Main spindle motor 2AD132 - Dimensional data
216±1*
e1
132 -
0,5*
262*
10*
262*
260
18
1
90°
ø300
201
262*
18
367
262*
10*
260
132 -
0,5*
type B05 type B35
216±1*
11
type B05 type B35
45°
ø300
350
350
7_06134B
1 power connection, plug-in connection
3
For available versions see Fig. 7.10 - Type codes
91
91
d
d
4
5
6
7
8
9
10
11
12
13
45°
e
*
2AD134B 2AD134C 2AD134Da* 135 205 335
550 620 750
l 274 335 465
q 115 185 275s 205 230 275
k
m
e 206 206204
bc
84,5 84,58035,5 35,525
with hold.brake
d 71 7150
*
2AD134B 2AD134C 2AD134Da* 135 205 335
542 612 742
l 274 335 465
402 472 602
q 205 230 275s 115 185 275
k
m
e 206 206204
bc
84,5 84,58035,5 35,525
d 71 7150
612 682 812
658 728 858
402 472 602
464 534 664
510 580 710
480 550 680
588 658 788
464 534 664
510 580 710
Foot mounting only, B35
with foot mounting only, B35
axial blower
plain shaft end concen. toleranceDIN 42955 - R on frontcenter drill hole DIN 332 - DS M16x36
add. thread M10 for ring screwsecond thread opposite
Motor blower connection: terminal boxwith cable screw joint
w/o hold.brake
with hold.brake
w/ hold. brakeheavy-duty
w/o hold.brake
with hold.brake
w/ hold. brakeheavy-duty
w/o hold.brake
w/ hold. brakeheavy-duty
w/o hold.brake
with hold.brake
w/ hold. brakeheavy-duty
ring screw M10 - DIN 580
flange dimensions per DIN 42948
air flow A → B
air flow B → A
Motor feedback connection type 3(flange socket), arranged per positionof power connection
Radial blower;positioin of radial blower maynot be the same as power connection
Mounting distance (minimumfor pulling in ventilating air)
Dim.
Dim.:
56 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
Fig. 7.7: Output shaft with key for 2AD134
7. Technical data 2AD134
Fig. 7.8: 2AD134 with accessories mounted M01 2AD132/134 (Blower support base)
Fig. 7.9: 2AD134 with accessories mounted M02 2AD132/134 (Labyrinth seal)
12N
9
80
110
ø42
k6
15 5+0,2
1
7_072AD
Concen. tolerance: DIN 42955 - R; relevant key: DIN 6885 - A 12 x 8 x 80(part of general delivery)
1 center dril hole DIN 332 - DS
7_082AD
ø80
67,5 190
7_092AD
ø57
-0,1
ø14
0
ø42
k6
10
14.5
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 57
7. Technical data 2AD134
7.5 Type codes
1. Name: 2AD
2. Motor size: 134
3. Motor length: B, C, D
4. Construction:flange mounting B05flange and foot mounting B35
5. Position of the power connection:above Oleft Lright R
6. Output direction of the power connection:Connector to side A AConnector to side B BConnector to the right * RConnector to the left * L
7. Cooling type:Axial blower (Air current B --> A) 1Axial blower (Air current A --> B) 2Radial blower (Air current B --> A), blower above **) 3Radial blower (Air current B --> A), blower right **) 6Radial blower (Air current B --> A), blower below **) 7Radial blower (Air current B --> A), blower left **) 8
8. Windings designation:2AD134B ES, FS2AD134C DS2AD134D CS
9. Holding brake:without 0electrically engaged 1electrically released, heavy-duty 3electrically released, extra heavy-duty 4
10.Motor feedback:without 0Digital servo feedback 6Digital servo feedback with integral multiturn encoder 7
11.Output shaft: with key
with whole with halfplain shaft key key
balanced balancedwithout shaft sealing ring A B Ewith shaft sealing ring C D H
12.Side B shaft end:without 2
13.Bearings:Standard Nheavy-duty V
14.Vibration severity level:R 1S 2S1 ****) 3
*) View from front looking towards motor shaft, direction depends on power terminal.**) Position of blower may not be same as that of power terminal.***) Only available with radial blower and motor feedback "3"****) not available with heavy-duty bearings
Type codes: Example: 2AD134C-B35OC1-DS06-A2N1
Quellverweis: INN 41.01 Teil 13-4, Ed. 2
Fig. 7.10: Type codes 2AD134
58 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
Notes
7. Technical data 2AD134
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 59
Motor size B C
Windings designation BS BS DD
Nominal power 1) Pn
kW 30 37 46
Nennmoment 1) Mn Nm 191 236 220
Motor nominal speed n min-1 1500 2000
Peak speed nmax min-1 6000
Nominal current In
Aeff
72 90 109
Nominal voltage Un Veff 305 299 316
Rotor moment of inertia 2) JM kgm2 0,174 0,229
Thermal time constant tth
min 60 65
Minimum conn. cross sectionEN 60204, sec. 1/02.86
Average noise level at adistance of 1 m (PWM=4kHz)
Mass 3) m kg 205 240
Ambient temperature °C 0 ... 45
Insulation classificationDIN VDE 0530 Teil 1
Vibration severity level 4)DIN ISO 2373
8. Technical data 2AD160
8.1 Nominal data
Name Symbol Unit 2AD160
Fig. 8.1: Nominal data 2AD160
F
R, S, S1
25 35
1) Values determined as per DIN VDE 0530, section 1When selecting AC main spindle motors, the specified nominal operatingcharacteristics available must also be taken into consideration with operatingmodes S1, S2 and S6.
2) Values without holding brake3) Values without holding brake, with blower4) Values see Fig. 2.7 "RMS oscillation speed"
A mm2
Lp dB(A) 75±3
8. Technical data 2AD160
60 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
Permissible shaft load
8. Technical data 2AD160
Fig. 8.3: Lubricant consumption duration 2AD160
Lubricant consumption
Fig. 8.2: Permissible shaft load 2AD160
8_022AD
X1
X
Fr
Fa
nm = 500 min-1
nm = 1000 min-1
nm = 2000 min-1
nm = 4000 min-1
nm = 6000 min-1
0
2
4
6
20 40 60 80 100
8
10
12
141
16
18
20
nm=500 min-1
nm=2000 min-1
nm=1000 min-12
nm=4000 min-1
nm=6000 min-1
0
2
4
6
8
0 20 40 60 80 100
2
1
X
X1
Fr
Fa
Heavy-duty bearingsload limit for output shaftwith plain shaft
The motor with heavy-dutybearings may only be operatedwith a minimum radial force 1 kN.
distance X in mm
Allo
wab
le r
adia
l for
ce F
r in
N
nm = average speed
load limit for outputshaft with key
Standard bearings
distance between point of applicationof force and radial forceFr and motor flange
allowable effective rangeof radial force Fr
allowable radial force with amechanial lifespan ofLh = 20 000 operating hours
allowable axial forceMaximum axial force equals30 N in all mounting orientations
distance X in mm
Allo
wab
le r
adia
l for
ce F
r in
N
x103
5
10
20
6789
15
25
30
0,5 1 2 3 4 65 7 8 9 10 x103
8_032AD
1
2
2
1
heavy-duty bearings
average speed nm in min -1Lubr
ican
t con
sum
ptio
n t
f in
h
Standard bearings
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 61
8. Technical data 2AD160
Holding torque Mh
Nm 130 70 240
Nominal terminal voltage Un
V 24±10%
Nominal current In
A 1,8 2,0 2,0
Moment of inertia JB
kgm2 0,0065 0,0097
Maximum braking energy Wmax Ws 40000 70000
Peak speed nmax
min-1 6000 1)
Release delay tl
ms 120 130 110
Clamp delay tk
ms 90 85 60
Mass m kg 5 11
Designation Symbol Unit Version
electrically electrically electricallyengaged released released
heavy-duty
8.2 Holding brake
Operating principle
JM rotor moment of inertia
JB moment of inertia of holding brake
JL moment of inertia of load (attachment to output shaft)
2 Wmax 30
JM + JB + JC 3,14
1) In the case of electrically-released holding brakes, themaximum speed is determined by the maximum brakingenergy, Wmax , of the holding brake. It is calculated asfollows:
nmax = •
B → A A → B B → Ablowing suction blowing
recommended
Power consumption SN VA 220 330
Nominal voltage UN
V
Average air volume V m3/h 1120
Version
Axial blower RadialDesignation Symbol Unit
3 x AC 400 V, 50/60 Hz3 x AC 460 V, 60 Hz
Air current
Fig. 8.5: Technical data of motor blower for 2AD160
Fig. 8.4: Technical data of holding brake for 2AD160
8.3 Motor blower
62 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
8. Technical data 2AD160
8.4 Dimensional data
ø14
12
q
l
3
48
ø80
1020
ø30
0 h6
ø55
m6
108* a*
k
6
310
37
m
7
9
1
110
5
n
2
80
13
5
105 105
w
ø14*
q
l
3
4
20
ø30
0 h6
ø55
m6
108* a*
k
6
310
110
5
p5
105*
105*
8
12
15580
ø80
27
11
9
m
14
1515
13
15
15
8_06160A
Motor with axial blower and feedback type 3, type B05, B35
Motor with radial blower and feedback type 3, type B05, B35
Tolerances
Dim. to
±0,1Tolerance
6
±0,2 ±0,3 ±0,5 ±0,8 ±1,2
30 120 400 1000 2000
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 63
8. Technical data 2AD160
Fig. 8.6: Dimensional data 2AD160
318*
160 -
0,5*
h
254*±1
304*
5*-1
,5
1
45°
45°
380
ø350
p
316
316
393
318*
160 -
0,5*
n
w
155
254*
304*
5 -1,
5*
0,2 A
1
45°
45°
380
350
1
18
h
11
18
11
A
2
8_06160B
type B05 type B35
type B05 type B35
1
2
789
10
11
12
13
14
15 air baffle
*
Cable output:2AD160A / 2AD160B: PG 292AD160C: PG 42
3
4
5
6
2AD160B 2AD160Ca* 254 344
751 841813 903881 971
l 330,5 400582 672644 734712 802
q 280 330n 186 200h 242 265p 171 200w 85,5 100
k
m
with hold. brake
*
2AD160B 2AD160Ca* 254 344
632 722694 784762 852
l 330,5 400582 672644 734712 802
q 280 330n 186 200h 242 265p 171 200w 85,5 100
k
m
Foot mounting only, B35
with foot mounting only, B35
axial blower
terminal box as power connection;arrangement can be selected, can beturned by 90 degrees, correspondsto output direction of power connection
plain shaft end concen. toleranceDIN 42955 - R on frontcenter drill hole DIN 332 - DS M20x42
add. thread M10 for ring screwsecond thread opposite
Motor blower connection: terminal boxwith cable screw joint
B-side shaft end: see Fig. 8.8for dimensions
w/o hold. brake
with hold. brake
w/ hold. brake heavy-duty
w/o hold. brake
with hold. brake
w/ hold. brake heavy-duty
w/o hold. brake
w/ hold. brake heavy-duty
w/o hold. brake
with hold. brake
w/ hold. brake heavy-duty
ring screw M20 - DIN 580flange dimensions per DIN 42948
air flow A → B
air flow B → AMotor feedback connection type 3(flange socket), arranged per positionof power connection
Radial blower;positioin of radial blower maynot be the same as power connection
Mounting distance (minimumfor pulling in ventilating air)
For available version see Fig. 8.12 - type codes
Dim.
Dim.:
64 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
8. Technical data 2AD160
Fig. 8.7: Output shaft with key for 2AD160
Fig. 8.8: Side-B shaft end 2AD160
16N
9
80
110
ø55
k5
15 6+0,2
1
8_072AD
center dril hole DIN 332 - DS M20x42concen. tolerance: DIN 42955 - R; relevant keyway: DIN 6885 - A 16 x 10 x 80
1
(part of general delivery)
ø10
h7
349,8
4xM
5 2ø
129
ø10
2
ø94
H7
1
8_082AD
1
2
Parts mounted to side Bof shaft end must haveprotection categoryIP 65 per DIN 40050.
cover
screw joint
Fig. 8.9: 2AD160 with feedback types 6, 7
m
8_092ADReference: dimensions of 2AD160
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 65
8. Technical data 2AD160
Fig. 8.10: 2AD160 with accessories mounted M01 2AD160/164 (Blower support base)
Fig. 8.11: 2AD160 with accessories mounted M02 2AD160/164 (Labyrinth seal)
8_102AD
20.5
59.5
265
ø150
8_112AD
ø70
-0.1
ø15
7
ø55
k5
10
10
66 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •
8.5 Type codes
1. Name: 2AD
2. Motor size: 160
3. Motor length: B, C
4. Construction:flange mounting B05flange and foot mounting B35
5. Position of the power connection:above Oleft Lright R
6. Output direction of the power connection:to side A, terminal box Ato side B, terminal box Bto the right, terminal box Rto the left, terminal box L
7. Cooling type:Axial blower (Air current B --> A) 1Axial blower (Air current A --> B) 2Radial blower (Air current B --> A), blower above **) 3Radial blower (Air current B --> A), blower right **) 6Radial blower (Air current B --> A), blower below **) 7Radial blower (Air current B --> A), blower left **) 8
8. Windings designation:2AD160B BS2AD160C BS, DD
9. Holding brake:without 0electrically engaged 1electrically released 2electrically released, heavy-duty 4
10.Motor feedback:high-resolution motor feedback 3Digital servo feedback 6Digital servo feedback with integral multiturn absolute encoder 7
11.Output shaft: with key
with whole with halfplain shaft key key
balanced balancedwithout shaft sealing ring A B Ewith shaft sealing ring C D H
12.side B shaft end:without 2with (for mounted encoder, incremental, absolute) ***) 3
13.Bearings:Standard Nheavy-duty V
14.Vibration severity level:R 1S 2S1 ****) 3
*) View from front looking towards motor shaft, direction depends on power terminal.**) Position of blower may not be same as that of power terminal.***) Only available with radial blower and motor feedback "3"****) not available with heavy-duty bearings
Type codes: Example: 2AD160C-B05OB1-BS03-A2N1
Quellverweis: INN 41.01 Teil 16-0, Ed.1
Fig. 8.12: Type codes 2AD160
8. Technical data 2AD160
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 67
9. Technical data 2AD164
Motor size B C
Windings ID letters DS ES
Nominal power 1) Pn kW 35 44
Nominal torque 1) Mn
Nm 223 280
Motor nominal speed n min-1 1500
Maximum speed nmax min-1 6000
Nominal current In
Aeff
55,6 74
Nominal voltage Un Veff 470 453
Rotor moment of inertia 2) JM
kgm2 0,174 0,229
Thermal time constant tth min 60 65
Minimum conn. cross sectionof INDRAMAT cables (INK...)
Average sound pressureat 1m (PWM=4kHz)
Mass 3) m kg 205
Ambient temperature °C 0 ... 45
Insulation classification
DIN VDE 0530 section 1
Vibration severity level 4)DIN ISO 2373
Name Symbol Unit 2AD164
F
R, S, S1
16 25A mm2
Lp
dB(A) 75±3
240
1) Values determined per DIN VDE 0530 section 1Characteristics are available when selecting AC main spindle motors atthe specified nominal ratings taking operating modes S1, S2 and S6 into account.
2) Values without holding brakes3) Values without holding brakes, with blower4) For values see Fig. 2.7 "RMS vibration speed"
Fig. 9.1: Nominal data 2AD164
9. Technical data 2AD164
9.1 Nominal data
68 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
9. Technical data 2AD164
Fig. 9.2: Permissible shaft load 2AD164
Permissibleshaft load
Fig. 9.3: Lubricant consumption 2AD164
Lubricant consumption
9_022AD
X1
X
Fr
Fa
nm = 500 min-1
nm = 1000 min-1
nm = 2000 min-1
nm = 4000 min-1
nm = 6000 min-1
0
2
4
6
20 40 60 80 100
8
10
12
141
16
18
20
nm=500 min-1
nm=2000 min-1
nm=1000 min-12
nm=4000 min-1
nm=6000 min-1
0
2
4
6
8
0 20 40 60 80 100
2
1
X
X1
Fr
Fa
Heavy-duty bearingsload limit for output shaftwith plain shaft
The motor with heavy-dutybearings may only be operatedwith a minimum radial force 1 kN.
distance X in mm
Allo
wab
le r
adia
l for
ce F
r in
N
nm = average speed
load limit for outputshaft with key
Standard bearings
distance between point of applicationof force and radial forceFr and motor flange
allowable effective rangeof radial force Fr
allowable radial force with amechanial lifespan ofLh = 20 000 operating hours
allowable axial forceMaximum axial force equals30 N in all mounting orientations
distance X in mm
Allo
wab
le r
adia
l for
ce F
r in
N
x103
5
10
20
6789
15
25
30
0,5 1 2 3 4 65 7 8 9 10 x103
9_032AD
1
2
2
1
heavy-duty bearings
average speed nm in min -1Lubr
ican
t con
sum
ptio
n t
f in
h
Standard bearings
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 69
9. Technical data 2AD164
Holding torque Mh Nm 130 70 240
Nominal conn. voltage Un V 24±10%
Nominal current In A 1,8 2,0 2,0
Moment of inertia JB kgm2 0,0065 0,0097
Max. decel energy Wmax Ws 40000 70000
Maximum speed nmax min-1 6000 1)
Release delay tl ms 120 130 110
Clamp delay tk ms 90 85 60
Mass m kg 5 11
Designation Symbol Unit Design
electrical electrical electricalclamp release release
heavy-duty
9.2 Holding brake
Functional principle
JM rotor moment of inertia
JB moment of inertia of holding brake
JL moment of inertia of load (attachment mounted to output shaft)
2 Wmax 30
JM + JB + JC 3,14
1) With electrically released holding brake the maximumspeed is determined by maximum decel energy Wmax ofthe holding brake. It is computed:
nmax = •
B → A A → B B → Ablowing suction blowing
(recommended)
Power consumption SN VA 220 330
Nominal voltage UN
V
Average air volume V m3/h 1120
Design
Axial blower RadialDesignation Symbol Unit
3 x AC 400 V, 50/60 Hz3 x AC 460 V, 60 Hz
Air current
Fig. 9.5: Technical data of motor blower on 2AD164
Fig. 9.4: Technical data of holding brake on 2AD164
9.3 Motor blower
70 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
9. Technical data 2AD164
9.4 Dimensions
ø14
12
q
l
3
48
ø80
920
ø30
0 h6
ø55
m6
108* a*
k
6
310
41
7
1
110
5
80
13
5
105 105
84,5
ø14*
q
l
3
4
20
ø30
0 h6
ø55
m6
108* a*
k
6
310
110
5
84,5
5
105*
105*
8
12
15280
ø80
20
11
9
m
1515
13
15
15
9_06164A
Motor with axial blower, type B05, B35
Motor with radial blower, type B05, B35
35,5
35,5
m
10
Tolerances
Dim. to
±0,1Tolerance
6
±0,2 ±0,3 ±0,5 ±0,8 ±1,2
30 120 400 1000 2000
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 71
9. Technical data 2AD164
Fig. 9.6: Dimensions for 2AD164
310
393
315*
160 -
0,5*
71
154,5
254±1
304*
5 -1,
5*
0,2 A
1
45°
45°
11
18
11
A
9_06164B
type B05 type B35
3
5
6
78
9
11
12 Motor blower connection: plug-in connector
13
15 air baffle
*
*
254*±1
233
1
160 -
0,5*
315
304*
310
18
145°
type B05 type B35
91
5*-1
,5
power connection, plug-in connector
71
233
91 2AD164Ba* 254
637
699
767l 460,5
598
q 280
m
k
1
4
10
2AD164B
a* 254
751
l 460,5
598
q 280
k
m
with hold. brake
14
1438
0
ø350
380
ø350
45°
813881
660
728
354
841
903971
550,5
688
750
818
330
660
728
344
727
789
857
550,5
688
330
750
718
2AD164C
2AD164C
Foot mounting only, B35
with foot mounting only, B35
axial blower
plain shaft end concen. toleranceDIN 42955 - R on frontcenter drill hole DIN 332 - DS M20x42
add. thread M20 for ring screwsecond thread opposite
w/o hold. brake
with hold. brake
w/ hold. brake heavy-duty
w/o hold. brake
with hold. brake
w/ hold. brake heavy-duty
w/o hold. brake
w/ hold. brake heavy-duty
w/o hold. brake
with hold. brake
w/ hold. brakeheavy-duty
ring screw M20 - DIN 580
flange dimensions per DIN 42948
air flow A → B
air flow B → AMotor feedback connection type(flange socket), arranged per positionof power connection
Radial blower;position of radial blower maynot be the same as power connection
Mounting distance (minimumfor pulling in ventilating air)
For available version see Fig. 9.10 - type codes
Dim.
Dim.:
72 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
9. Technical data 2AD164
Fig. 9.7: Output shaft with key 2AD164
Fig. 9.8: 2AD164 with mounted accessories - M01 2AD160/164 (blower base)
Fig. 9.9: 2AD164 with mounted accessories - M02 2AD160/164 (labyrinth seal)
16N
9
80
110
ø55 k
5
15 6+0,2
1
9_072AD
center dril hole DIN 332 - DS M20x42Concen. tolerance: DIN 42955 - R; relevant keyway: DIN 6885 - A 16 x 10 x 80
(part of general delivery)
1
9_082AD
20.5
59.5
265
ø150
9_092AD
ø70
-0.1
ø15
7
ø55
k5
10
10
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 73
9. Technical data 2AD164
9.5 Type codes
1. Name: 2AD
2. Motor size: 164
3. Motor length: B
4. Construction:flange mounting B05Flange and foot mounting B35
5. Position of power connection:top Oleft Lright R
6. Output direction of power connection:to side A, terminal box Ato side B, terminal box Bto the right, terminal box Rto the left, terminal box L
7. Cooling mode:Axial blower (Air current B --> A) 1Axial blower (Air current A --> B) 2radial blower (Air current B --> A), Blower top **) 3radial blower (Air current B --> A), Blower right **) 6radial blower (Air current B --> A), Blower bottom **) 7radial blower (Air current B --> A), Blower left **) 8
8. Windings ID letters:2AD164B DS
9. Holding brake:without 0electrical clamp 1electrical release, heavy-duty 4
10.Motor feedback:without 0digital servo feedback 6digital servo feedback with integrated multiturn encoder 7
11.Output shaft: with key
with whole with halfplain shaft key key
balanced balanced without shaft sealing ring A B E with shaft sealing ring C D H
12.B-side shaft end:without 2
13.bearings:Standard Nheavy-duty V
14.vibration severity level:R 1S 2S1 ****) 3
*) looking towards motor shaft, direction per power connection**) blower position may not be the same as that of the power connection***) only available with radial blower and motor feedback "3"****) not available with heavy-duty bearings
Type codes: Example: 2AD164B-B05OB1-DS06-A2N1
Quellverweis: INN 41.01 section 16-4, Ausg. 2
Fig. 9.10: Type codes 2AD164
74 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
9. Technical data 2AD164
Notes
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 75
10. Technical data 2AD180
10.1Nominal data
10. Technical data 2AD180
Motor size C D
Windings ID letters BS AS BS
Nominal power 1) Pn kW 52 49 63
Nominal torque 1) Mn
Nm 331 425 401
Motor nominal speed n min-1 1500 1100 1500
Maximum speed nmax
min-1 6000
Nominal current In Aeff 110 133
Nominal voltage Un Veff 351 322 365
Rotor moment of inertia 2) JM
kgm2 0,373 0,45
Thermal time constant tth min 70 75
Minimum conn. cross section
EN 60204 section 1/02.86
Average noise level
at 1m (PWM=4kHz)
Mass 3) m kg 310 402
Ambient temperature °C 0 ... 45
Insulation classificationDIN VDE 0530 section 1
Vibration severity level 4)DIN ISO 2373
Name Symbol Unit 2AD180
Fig. 10.1: Nominal data 2AD180
F
R, S, S1
35 50
1) Values determined per DIN VDE 0530 section 1For the selection of an AC main spindle motor, curves are availablefor the specified nominal powers which take operating modes S1, S2and S6 into consideration.
2) Values without holding brakes3) Values without holding brakes, with blower4) For values see Fig. 2.7 "RMS vibration speed"
A mm2
Lp
dB(A) 80±3
76 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
10. Technical data 2AD180
Permissibleshaft load
Fig. 10.3: Lubricant consumption 2AD180
Lubricant consumption
Fig. 10.2: Permissible shaft load 2AD180
10_022AD
X1
X
Fr
Fa
0 20 40 60 80 100 120 140
2
4
6
8
10
12
0
nm=4000 min-1
nm=6000 min-1
nm=500 min-1
nm=1000 min-1
nm=2000 min-1
nm=4000 min-1
0
4
8
20 40 60 80 100
12
16
20
24
120 140
nm=500 min-1
nm=2000 min-1
1
2 nm=1000 min-1
nm=6000 min-1
distance X in mmallo
wbl
e ra
dial
forc
e F r
in k
N
distance X in mm
allo
wbl
e ra
dial
forc
e F
r in
kN
Heavy-duty bearings
Standard bearings
load limit for output shaftwith plain shaft end
load limit for output shaftwith key
nm average speed
2
1
The motor with heavy-dutybearings may only beoperated with min. forceof 2 kN.
X
X1
distance between point of applicationof radial force Fr and motor flange
allowable effective range ofradial force Fr
Fr
Fa
allowable radial force with amechanical lifespan ofLh = 20 000 operating hours
allowable axial forceMaximum allowable force equals50 N in all mounting positions
5
10
20
6789
15
25
30
x103
0,5 1 2 3 4 65 7 8 910 x103
Average speed nm in min -1
Lubr
ican
t con
sum
. t
f in
h
2
10_032AD
1
12
Standard bearingsHeavy-duty bearings
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 77
10. Technical data 2AD180
10.2Holding brake
Holding torque Mh Nm 300 200
Nominal conn. voltage Un V 24±10%
Nominal current In A 2
Moment of inertia JB kgm2 0,0097
Max. decel energy Wmax Ws 70000Maximum
Speed nmax min-1 6000 1)
Release delay tl ms 160 110
Clamp delay tk ms 120 60
Mass m kg 11
1) With an electrically released holding brake, the peakspeed of is determined by the maximum decel energyWmax of the holding brake. It is computed:
JM rotor moment of inertia
JB moment of inertia of holding brake
JL moment of inertia of load reduced (attachment mounted to output shaft)
2 Wmax 30
JM + JB + JC 3,14
Designation Symbol Unit Design
electrical electricalclamp release
Functional principle
Fig. 10.4: Technical data of holding brake on 2AD180
(Only possible with motor length "C".)
nmax = •
B → A A → B A → Bblowing suction suction
(recommended)
Power consumption SN VA 220 330
Nominal voltage UN
V
Average air volume V m3/h 1950
10.3Motor blower
Design
axial blower radial blowerDesignation Symbol Unit
Air current
3 x AC, 400V 50/60Hz3 x AC, 460V 60Hz
Fig. 10.5: Technical data of motor blower on 2AD180
78 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
10. Technical data 2AD180
10.4Dimensions
12
q
l
3
48
ø80
1020
ø30
0 h6
ø60
m6
121 a±1
k
6
350
37
m
7
9
1
140
5 80 s
200
2
80
q
l
3
4
3
20
ø30
0 h6
ø60
m6
121 a±1
k
6
140
5 80 s
200
m
12
15580ø
80
2,5
11
13
5
9
13
5
14
15
15
10_0618A
Motor with radial blower and feedback type 3, B35
Motor with Axial blower and feedback types 3, B35
Tolerances Dim. upto
±0,1Tolerance
6
±0,2 ±0,3 ±0,5 ±0,8 ±1,2
30 120 400 1000 2000
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 79
10. Technical data 2AD180
Fig. 10.6: Dimensions for 2AD180
279±1
ø14,5
350
320
355
279
180 -
0,5
200
18
45°
45°
11
284201
400
ø350
15
ø14,5
350
279±1
320
355
180 -
0,5
45°
45°
11
1
200
405
400ø350
15
2
10_0618BAvailable designs, see Fig. 10.12 - Type codes
1
2 cable output: PG 42
3
45 ring screws M20 - DIN 580
6
Axial blower
15 Air baffle
21
power connection; arrangement selectable,can be turned by 90°, in terms of outputdirection of power connection
plain shaft end concentricity toleranceDIN 42955 -R; center drill hole on frontDIN 332 DS M20x42flange dimensions per DIN42948
add. threads M20 for ringscrews; second thread oppositeair flow A → Bair flow B → A
78
9 Motor feedback conn. type 3(flanged socket), allocation perposition of power connection
10
Radial blower arrangement selectable; pos.if radial blower may not be same as that ofpower connection.
11
12 Motor blower connection terminalbox with cable threaded joint
Mounting distance (min. clearancefor taking in air for cooling).
13
B-side shaft end dimensions,see Fig. 10.8
14
Dim.: 2AD180C 2AD180D
a 430 540
944 1054
--
l 464 574
743,5 853,5
--
m
k1057
856,5
w/o holdingbrakewith holdingbrakeheavy-dutybrake
w/o holdingbrakewith holdingbrakeheavy-dutybrake
q 360 415
599 709
--
s712
w/o holdingbrakewith holdingbrakeheavy-dutybrake
Dim.: 2AD180C 2AD180D
a 430 540
889 999
--
l 464 574
743,5 853,5
--
m
k1002
856,5
w/o holdingbrakewith holdingbrakeheavy-dutybrake
w/o holdingbrakewith holdingbrakeheavy-dutybrake
q 360 415
599 709
--
s712
w/o holdingbrakewith holdingbrakeheavy-dutybrake
80 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
Fig. 10.8: B-side shaft end 2AD180
10. Technical data 2AD180
Fig. 10.7: Output shaft with key 2AD180
18N
9
110
140
ø60
m6
15 7+0,2
1
10_072AD
Center drill hole DIN 332 - DS M20x42Concentricity tolerance: DIN 42955 - R; relevant keyr: DIN 6885 - A 18 x 11 x 110
(included in delivery)
1
ø28
5
ø10
h7
129
9,8
4xM
5 2
ø12
9
ø10
2
ø94
H7
10_082AD
Parts mounted to side B ofshaft end must be in IP 65as per DIN 40050.
1
1 Cover
2 Screw joint
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 81
10. Technical data 2AD180
Fig. 10.10.: 2AD180 with mounted accessories - M01 2AD180 (blower base)
Fig. 10.11: 2AD180 with mounted accessories - M02 2AD180 (labyrinth seal)
10_102AD
92
275
ø 150
10_112AD
ø18
5
ø60
m6
10
15
ø75
-0.1
Fig. 10.9.: 2AD180 with feedback types 6, 7
m
10_092ADReference: dimension sheet 2AD180
82 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
10. Technical data 2AD180
10.5Type codes
1. Name: 2AD
2. Motor size: 180
3. Motor length: C, D
4. Construction:Flange and foot mounting B35
5. Position of power connection:top Oleft Lright R
6. Output direction of power connection:to side A, terminal box Ato side B, terminal box Bto the right, terminal box Rto the left, terminal box L
7. Cooling mode:Axial blower (Air current B --> A) 1Axial blower (Air current A --> B) 2radial blower (Air current B --> A), Blower top **) 3radial blower (Air current B --> A), Blower right **) 6radial blower (Air current B --> A), Blower bottom **) 7radial blower (Air current B --> A), Blower left **) 8
8. Windings designation:2AD180C BS2AD180D BS
9. Holding brake*****):without 0electrical clamp 1electrical release, heavy-duty 3
10.Motor feedback:high-resolution motor feedback 3digital servo feedback 6digital servo feedback with integral multiturn absolute encoder 7
11.Output shaft: with key
with whole with halfplain shaft key key
balanced balanced without shaft sealing ring A B E with shaft sealing ring C D H
12.B-side shaft end:without 2with (for mounted encoder, incremental/absolute) ***) 3
13.bearings:Standard Nheavy-duty V
14.vibration severity level:R 1S 2S1 ****) 3
*) looking towards motor shaft, direction per power connection**) blower position may not be the same as that of the power connection***) only available with radial blower and motor feedback "3";****) not available with heavy-duty bearings*****) only available with motor length C
Type codes: Example: 2AD180C-B35OB1-BS03-A2N1
Quellverweis: INN 41.01 section 18-0, Ausg. 1
Fig. 10.12: Type codes 2AD180
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 83
Motor size C
Windings ID letters AS
Nominal power 1) Pn
kW 79
Nominal torque 1) Mn Nm 503
Motor nominal speed n min-1 1500
Maximum speed nmax
min-1 5000
Nominal current In Aeff 186
Nominal voltage Un
Veff
325
Rotor moment of inertia 2) JM kgm2 0,66
Thermal time constant tth
min
Minimum conn. cross sectionEN 60204 section 1/02.86
Average noise level
at 1m (PWM=4kHz)
Mass 3) m kg 450
Ambient temperature °C 0 ... 45
Insulation classificationDIN VDE 0530 section 1
Vibration severity level 4)DIN ISO 2373
11. Technical data 2AD200
Name Symbol Unit 2AD200
F
R, S, S1
A mm2
Lp dB(A)
11. Technical data 2AD200
11.1 Nominal data
77±3
1) Values determined per DIN VDE 0530 section 1For the selection of an AC main spindle motor, curves are availablefor the specified nominal powers which take operating modes S1, S2 andS6 into consideration.
2) Values without holding brakes3) Values without holding brakes, with blower4) For values see Fig. 2.7 "RMS vibration speed"
Fig. 11.1: Nominal data 2AD200
2 x 25or 1 x 70
84 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
11. Technical data 2AD200
Permissibleshaft load
Fig. 11.3: Lubricant consumption 2AD200
Lubricant consumption
Fig. 11.2: Permissible shaft load 2AD200
11_022AD
X1
X
Fr
Fa
0
5
20 40 60 80 100
10
15
20
120 140
251
nm=500 min-1
nm=2000 min-1
nm=4000 min-1
nm=5000 min-1
2
nm=1000 min-1
0
0 20 40 60 80 1000
2
4
6
8
120 140
nm=4000 min-1
nm=5000 min-1
nm=500 min-1
nm=1000 min-1
nm=2000 min-1
distance X in mm
distance X in mm
X
X1
Fr
Fa
2
1
allo
wbl
e ra
dial
forc
e F r
in k
Nal
low
ble
radi
al fo
rce
Fr
in k
N
Heavy-duty bearings
Standard bearings
load limit for output shaftwith plain shaft end
load limit for output shaftwith key
nm average speed
The motor with heavy-dutybearings may only beoperated with min. forceof 2 kN.
distance between point of applicationof radial force Fr and motor flange
allowable effective range ofradial force Fr
allowable radial force with amechanical lifespan ofLh = 20 000 operating hours
allowable axial forceMaximum allowable force equals50 N in all mounting positions
5
10
20
6789
15
25
30x103
0,5 1 2 3 4 65 7 8 910 x103
Average speed nm in min -1
Lubr
ican
t con
sum
ptio
nt f
in
2
11_032AD
1
12
Standard bearingsHeavy-duty bearings
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 85
11.2 Motor blower
B → A A → B B → Ablowing suction blowing
(recommended)
Power consumption SN
VA 600 340
Nominal voltage UN V
Average air volume V m3/h 2500
Design
axial blower radial blowerDesignation Symbol Unit
Air current
3 x AC, 400V, 50/60Hz3 x AC, 460V, 60Hz
11. Technical data 2AD200
Fig. 11.4: Technical data of motor blower on 2AD200
86 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
11. Technical data 2AD200
11.3 Dimensions
12
80
11
412
517
37
9
22
ø35
0h6
ø70
m6
80
133 532
1090
140
5
5
390
252
814,5
6
1
11
80 664
4164
ø80
12
2
8
13
412
517
3
10
22
ø35
0h6
ø70
m6
133 532
814,5
140
5
5261
80 664
4
13
8
7
ø80
7
985
213
11_0520A
Motor with radial blower and feedback type 3, B35
Motor with axial blower and feedback types 3, B35
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 87
11. Technical data 2AD200
Fig. 11.5: Dimensions for 2AD200
1
ø19
318 ±1
390
320
200
-0,5
380
261
132,5
140
19
45°
45°
ø400
453
1
1
ø19
318 ±1
390
533
200
-0,5
ø400
453
280
252
45°
45°
11_0520BFor available designs see Fig.11.8 - type codes
1
2
3
4
8
Radial blower
11
14
20N
9
110
ø70
m6
15
14
140
7+0,2
5
6
7
9
10
12
13
output shaft with key;concen. tolerance: DIN 42955 - R;key: DIN 6885 - A 20 x 12 x 110(part of delivery)
Tolerances:
Dim. to
±0,1Tolerance
6
±0,2 ±0,3 ±0,5 ±0,8 ±1,2
30 120 400 1000 2000
cable output: PG 48
ring screws M20 - DIN 580
Axial blower
Air baffle
power connection; arrangement selectable,can be turned by 90°, in terms of outputdirection of power connection
plain shaft end concentricity toleranceDIN 42955 -R; center drill hole on frontDIN 332 DS M20x42
add. threads M20 for ringscrews; second thread opposite
air flow A → B
air flow B → AMotor feedback conn. type 3(flanged socket), allocation perposition of power connection
Motor blower connection terminalbox with cable threaded joint
Mounting distance (min. clearancefor taking in air for cooling).
88 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
11. Technical data 2AD200
Fig. 11.6: 2AD200 with mounted accessories - M02 2AD200 (labyrinth seal)
11_062AD
ø18
0
ø70
m6
10
16.5ø
90-0
.1
Fig. 11.7: 2AD200 with feedback types 6, 7
m
11_072ADReference: dimensional data 2AD200
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 89
11. Technical data 2AD200
11.4 Type codes
1. Name: 2AD
2. Motor size: 200
3. Motor length: C
4. Construction:Flange and foot mounting B35
5. Position of power connection:top Oleft Lright R
6. Output direction of power connection:to side A, terminal box Ato side B, terminal box Bto the right, terminal box Rto the left, terminal box L
7. Cooling mode:Axial blower (Air current B --> A) 1Axial blower (Air current A --> B) 2radial blower (Air current B --> A), Blower top **) 3radial blower (Air current B --> A), Blower right **) 6radial blower (Air current B --> A), Blower bottom **) 7radial blower (Air current B --> A), Blower left **) 8
8. Windings ID letters:2AD200C AS
9. Holding brake:without 0
10.Motor feedback:high-resolution motor feedback 3digital servo feedback 6digital servo feedback with integral multiturn absolute encoder 7
11.Output shaft: with key
with whole with halfplain shaft key key
balanced balanced without shaft sealing ring A B E with shaft sealing ring C D H
12.B-side shaft end:without 2
13.bearings:Standard Nheavy-duty V
14.vibration severity level:R 1S 2S1 ****) 3
*) looking towards motor shaft, direction per power connection**) blower position may not be the same as that of the power connection****) not available with heavy-duty bearings
Type codes: Example: 2AD200C-B35OB1-AS03-A2N1
Quellverweis: INN 41.01 section 20-0, Ausg. 1
Fig. 11.8: Type codes 2AD200
90 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
11. Technical data 2AD200
Notes
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 91
12. Technical data 2AD225
12.1 Nominal data
Motor size C
Windings ID letters AS
Nominal power 1) Pn kW 93
Nominal torque 1) Mn
Nm 592
Motor nominal speed n min-1 1500
Nominal current In
Aeff
210
Nominal voltage Un Veff 330
Rotor moment of inertia 2) JM kgm2 1,05
Thermal time constant tth
min 130
Minimum conn. cross sectionEN 60204 section 1/02.86
Average noise levelat 1m (PWM=4kHz)
Mass 3) m kg 705
Ambient temperature °C 0 ... 45
Insulation classificationDIN VDE 0530 section 1
Vibration severity level 4)DIN ISO 2373
Name Symbol Unit 2AD225
1) Values determined per DIN VDE 0530 section 1For the selection of an AC main spindle motor, curves are available forthe specified nominal powers which take operating modes S1, S2 and S6into consideration.
2) Values without holding brakes3) Values without holding brakes, with blower4) For values see Fig. 2.7 "RMS vibration speed".
A mm2
Lp
dB(A)
2 x 35
Maximum speed nmax
min-15000 standard bearings
4500 heavy-duty bearings
Fig. 12.1: Nominal data 2AD225
F
R, S, S1
12. Technical data 2AD225
78±3
92 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
12. Technical data 2AD225
Permissibleshaft load
Lubricant consumption
Fig. 12.2: Permissible shaft load 2AD225
Fig. 12.3: Lubricant consumption 2AD225
12_022AD
X1
X
Fr
Fa
0 20 40 60 80 1000
2
4
6
8
120 140
10
12
nm=3500 min-1
nm=5000 min-1
nm=500 min-1
nm=1000 min-1
nm=2000 min-1
0
6
20 40 60 80 100
12
18
24
120 140
30
nm=2000 min-1
nm=4000 min-1
nm=4500 min-1
0
1
2nm=500 min-1
nm=1000 min-1
X
X1
Fr
Fa
2
1
distance X in mm
distance X in mm
allo
wbl
e ra
dial
forc
e F r
in k
N
Heavy-duty bearings
Standard bearings
load limit for output shaftwith plain shaft end
load limit for output shaftwith key
nm average speed
The motor with heavy-dutybearings may only beoperated with min. forceof 2 kN.
distance between point of applicationof radial force Fr and motor flange
allowable effective range ofradial force Fr
allowable radial force with amechanical lifespan ofLh = 20 000 operating hours
allowable axial forceMaximum allowable force equals50 N in all mounting positions
5
10
20
6789
15
25
30x103
0,5 1 2 3 4 65 7 8 9 10 x103
average speed nm in min -1
Lubr
ican
t con
sum
ptio
n t
f
21
12_032AD
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 93
12. Technical data 2AD225
12.2Motor blower
B → A A → B A → Bblowing suction blowing
(recommended)
Power consumption SN VA 460 500
Nominal voltage UN
V
Average air volume V m3/h 3500
Design
axial blowerradial blowerDesignation Symbol Unit
Air current
3 x AC, 400V, 50/60Hz3 x AC, 460V, 60Hz
Fig. 12.4: Technical data of motor blower on 2AD225
94 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
12.3Dimensions
12. Technical data 2AD225
ø75
m6
445
505
7
25
ø35
0h6
149 550±1
1160
5
303
853
6
110 670
2164
ø80
8
3
410
9
13
11
80
20N
9
110
ø75
m6
15
7+0,2
140
12
1
12_05225A
853
14
140
5
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 95
12. Technical data 2AD225
Fig. 12.5: Dimensions for 2AD225
21
18
ø21
356
434
355
225
293
150,5
155
530
445
435
ø450
45°
22,5
°
ø400
8x45
°
1
1
12_05225B
±0,1
6
±0,2 ±0,3 ±0,5 ±0,8 ±1,2
30 120 400 1000 2000
Power connection
7
3
2
1
4
5
6
8
9
10
11
12
13
Motor feedback conn. types 6, 7 (flange socket),arranged in terms of the positionof the power connection
14For available designs see Fig.11.8 - type codes
output shaft with key;concen. tolerance: DIN 42955 - R;key: DIN 6885 - A 20 x 12 x 110(part of delivery)
Tolerances:
Dim.
cable output: PG 48
ring screws M20 - DIN 580
Axial blower
Air baffle
plain shaft end concentricity toleranceDIN 42955 -R; center drill hole on frontDIN 332 DS M20x42
add. threads M10 for ringscrews; second thread opposite
air flow A → B
air flow B → AMotor feedback conn. type 3(flanged socket), allocation perposition of power connection
Motor blower connection terminalbox with cable threaded joint
Mounting distance (min. clearancefor taking in air for cooling).
Tolerance
96 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
12. Technical data 2AD225
12.4Type codes
1. Name: 2AD
2. Motor size: 225
3. Motor length: C
4. Construction:Flange and foot mounting B35
5. Position of power connection:top Oleft Lright R
6. Output direction of power connection:to side A, terminal box Ato side B, terminal box Bto the right, terminal box Rto the left, terminal box L
7. Cooling mode:Axial blower (Air current B --> A) 1Axial blower (Air current A --> B) 2
8. Windings ID letters:2AD225C AS
9. Holding brake:without 0
10.Motor feedback:high-resolution motor feedback 3digital servo feedback 6digital servo feedback with integral multiturn absolute encoder 7
11.Output shaft: with key
with whole with halfplain shaft key key
balanced balanced without shaft sealing ring A B E with shaft sealing ring C D H
12.B-side shaft end:without 2
13.bearings:Standard Nheavy-duty V
14.vibration severity level:R 1S 2S1 ****) 3
*) looking towards motor shaft, direction per power connection**) blower position may not be the same as that of the power connection****) not available with heavy-duty bearings
Type codes: Example: 2AD225C-B35OB1-AS03-A2N1
Quellverweis: INN 41.01 section 22-5, Ausg.1
Fig. 12.6: Type codes 2AD225
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 97
13. Mechanical Accessories
13. Mechanical Accessories
13.1Blower base
Blower baseM01 2AD132/134
Blower baseM01 2AD160/164
Fig. 13.1: Dimensions of blower base for 2AD132/134
Fig. 13.2: Dimensions of blower base for 2AD160/164
13_012AD
7
120
ø10 ø6
ø70
ø80
10 105±0.2
30°
2
50
13_022AD
ø150
100
10 Intermediate panel(if the base is mounted to the wall of aprocessing center,then this is not required)
160
140
10
100±0
,230
20010
220
4x ø5,5
4x insertion nut M5
180
98 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
Blower baseM01 2AD180
13. Mechanical Accessories
13_032AD
ø150
100
160
140
10
100±0
,230
20010
220
4x ø5.5
4x insertion nut M5
180
Fig. 13.3: Dimensions of blower base for 2AD180
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 99
13.2 Labyrinth seal
13. Mechanical Accessories
Labyrinth sealM02 2AD...
Fig. 13.4: Construction principle of the labyrinth seal
cylinder screw
O-ring
motor shaft
flange
bonding surface
drain hole
disc
max. level ofcoolant
h
h = height of labyrinth seal
side A motor flange
13_042AD
5
2AD132/1342AD160/1642AD1802AD200
Size h in mm
788
7,5
Components of M02 2AD...
discflangecylinder screwsO -ring
Name No.
1131
100 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
Fig. 13.6: Flange of the mechanical accessories M02 2AD...
13. Mechanical Accessories
13_062AD
2AD 132/134
2AD 160/164
2AD 180
2AD 200 90,4+0,1 120 130+0,2
Size
180 162±0,2110,6+0,2 136+0,2 16,5 60
57,4+0,1 85 90+0,2 140 120±0,275,6+0,2 94,2+0,2 13,5 42,5
70,4+0,1 100 113+0,2 157 140±0,290,6+0,2 116,2+0,2 10 50
1,7-0,1
1,2-0,1
2,5-0,1
75,4+0,1 105 113+0,2 185 162±0,295,6+0,2 116,2+0,2 15 52,5 1,2-0,1
da b c e f g h i k
øf
i
øg
12x30°
øa
øb
ød
øe
øc
h
ø55
X
k
6 2
ø117
ø6,6
Detail X
Fig. 13.5: Disc of mechanical accessories M02 2AD...
13_052AD
øa
øb
øc
ød
3
3
10
e
2AD 132/134
2AD 160/164
2AD 1802AD 200
42F6 51 57-0.1 75-0.1 2x45°
55F6 64 70-0.1 90-0.1
60F6 69 75-0.1 95-0.1 2x45°
70F6 84 90-0.1 110-0.1
Size a b c d e
øa
øb
øc
ød
3
3
10
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 101
14. Electrical connections
14.1Motor power connections
14. Electrical connections
Fig. 14.1: Terminal diagram for motors with power connector on KDA/TDA
2adstkda
6 0,75 … 1,5 mm2
5 0,75 … 1,5 mm2
GNYE motor type dependent
1 cross section
2 (see nominal data
3 of motor)
controllerKDA / TDA
2
1
3
A1
A2
A3
X8
X12
E
D
A
B
C
H
Jϑ
F
G
2AD100, 2AD101,2AD132 with power connector
Motor power connection 2AD100, 2AD101, 2AD132 (power plug-in connector) on KDA/TDA
M
3
ring terminalsfor M6 studs
plug-in clampin setE • • - • DA
power plug-in connectorcable(cores numbered perINDRAMAT standard)
GNYE
Schirm
7856
12
3
2001403030length
INS0172/••
(standard power cable IKL•••/IKG•••)
7 0,75 … 1,5 mm2
8 0,75 … 1,5 mm2
0V+24V
control circuitactuated
ca. 130
50
(only with IKG•••)
102 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
14. Electrical connections
Fig. 14.3: Terminal diagram for motors with power plug-in connector on HDS02
Fig. 14.2: Terminal diagram for motors with power plug-in connector on DDS02.2
2adstdds
6 0,75 … 1,5 mm2
5 0,75 … 1,5 mm2
GNYE motor type dependent
1 cross section
2 (see nominal data
3 of motor)
controllerDDS02.2
A1
A2
A3
X5 E
D
A
B
C
H
Jϑ
G
F
M
3
ring terminalsfor M6 stud
power connectorcable(cores numbered perINDRAMAT standard)
GNYE
shield
7856
12
3
2001403030length
INS0172/••
(standard power cable IKL•••/IKG•••)
plug-in clampin set S 1-...
TM+ 1
X6
BR 4
UB 3
TM- 2
2AD100, 2AD101,2AD132 with power connector
8 0,75 … 1,5 mm2
7 0,75 … 1,5 mm2
0Vext.+24Vext.
0VB 6
0VB 5(max. 2A)
Motor power connection 2AD100, 2AD101, 2AD132 (power plug-in connector) on DDS02.2
ca. 130
50
(only with
2ad_hds2
6 0,75 … 1,5 mm2
5 0,75 … 1,5 mm2
GNYE moto type dependent
1 cross section
2 (see nominal data
3 of motor)
controllerHDS02
A1
A2
A3
X5D
A
B
C
H
Eϑ
G
F
M
3
power plug-in connector
cables (coresnumbered perINDRAMAT standard)
INS0481/••
(standard power cable IKG•••)
TM+ 1
X6
BR+ 4
UB 3
TM- 2
2AD104
8 0,75 … 1,5 mm2
7 0,75 … 1,5 mm2
0Vext.+24Vext.
0VB 6
BR- 5(max. 2A)
Motor power connection 2AD104 (power plug-in connector) on HDS02
plug-in clampmounted
Schirm
360AbsetzlängeGNYE
321
320
150
56
78
Schirm
plug-in clampmounted
7
ca. 135
58
L
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 103
Fig. 14.5: Terminal diagram for motors with terminal box on KDA/TDA
Fig. 14.4: Terminal diagram for motors with power plug-in connector on HDS03/HDS04
14. Electrical connections
2ad_hds3
6 0,75 … 1,5 mm2
5 0,75 … 1,5 mm2
GNYE motor type dependent
1 cross section
2 (see nominal data
3 of motor)
controllerHDS03HDS04
A1
A2
A3
X5
D
A
B
C
H
Eϑ
G
F
M
3
power plug-in connector
cable(cores numbered perIndramat standard)
INS0481/•• (x: ca. 135mm; d: 58mm)INS0381/•• (x: ca. 150mm; d: 62mm)
(konf. Leistungskabel IKG•••)
TM+ 1
X6
BR+ 4
UB 3
TM- 2
2AD134, 2AD164
8 0,75 … 1,5 mm2
7 0,75 … 1,5 mm2
0Vext.+24Vext.
0VB 6
BR- 5(max. 2A)
Motor power connector 2AD104, 2AD134,2AD164 (power plug-in connector) on HDS03/HDS04
plug-in clampmounted
shield
360length
GNYE321
150
56
78
shield
ferrules
7
x
d
L
2adklkda
controllerKDA / TDA
2
1
3
A1
A2
A3
X8
X12
ϑ
2AD132
Motor power connection 2AD132 (terminal box) on KDA/TDA
M
3
ring terminal forM6 stud
plug-in clampsin setE • • - • DA
cable(numbered cores perINDRAMAT standard)
GNYE
Schirm
7856
12
3
2001403030Absetzlänge
(stand. power cable IKL•••/IKG•••)
7 0,75 … 1,5 mm2
8 0,75 … 1,5 mm2
ca. 150
1
2
terminal box
U1
V1
W1
4
3
ring terminals for studs, ø see table
6 0,75 … 1,5 mm2
5 0,75 … 1,5 mm2
GNYE motor type dependent
1 cross section
2 (see nominal data
3 of motor)
0V+24V
actuated bycontrol circuit
(only with IKG•••)
104 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
Fig. 14.7: Terminal diagram for motors w/ power plug-in connector at RAC
Fig. 14.6: Terminal diagram for motors with terminal box on DDS02.2
14. Electrical connections
2adkldds
controllerDDS02.2
A1
A2
A3
X5
ϑ
M
3
ring terminals forM6 stud
cable(cores numbered perINDRAMAT standard)
GNYE
shield
7856
12
3
2001403030length
(stand. power cable IKL•••/IKG•••)
plug-in clampsare in connectorset S 1-...
TM+ 1
X6
BR 4
UB 3
TM- 2
2AD1320Vext.
+24Vext.
0VB 6
0VB 5
Motor power connection 2AD132 (terminal box) on DDS02.2
ca. 150
2
1
terminal box
U1
V1
W1
4
3
ring terminsl for studs, ø see table for sizes
6 0,75 … 1,5 mm2
5 0,75 … 1,5 mm2
GNYE motor type dependent
1 cross section
2 (see nominal data
3 of motor)
8 0,75 … 1,5 mm2
7 0,75 … 1,5 mm2(max. 2A)
(onl y with IKG•••)
2adstrac
controllerRAC
2
3
1
A1
A2
A3
X14
X16
Motor power connection 2AD132 (power plug-in connector) on RAC
ferrules orring terminals
plug-in clampin setE1-RAC
cable(cores numbered perINDRAMAT standard)
(standard power cable IKL•••/IKG•••)
7 0,75 … 1,5 mm2
8 0,75 … 1,5 mm2
shield
7856
200lengthGNYE
12
200
3
E
D
A
B
C
H
Jϑ
F
G
2AD132 with power connector
M
3
power plug-in connectorINS0172/••
ca. 130
50
6 0,75 … 1,5 mm2
5 0,75 … 1,5 mm2
GNYE motor type dependent
1 cross section
2 (see nominal data
3 of motor)
0V+24V
control circuitactuated
(only with IKG•••)
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 105
14. Electrical connections
Fig. 14.9: Terminal diagram for motors with terminal box on RAC
Fig. 14.8: Terminal diagram for motors with power plug-in connector on DKR
controllerDKR
A1
A2
A3
X5
TM+ 1
X6
BR 4
3
TM- 2
0VB 5max. 1,5A *)
Motor power connection 2AD132 (power plug-in connector) on DKR
ferrules or ringterminals
Schirm
7856
200AbsetzlängeGNYE
12
200
3
*) with electrically-clamping brakes: max. 2A
E
D
A
B
C
H
Jϑ
G
F
M
3
INS0172/••
2AD132 with power conn.
ca. 130
50
2adstdkr
7 0,75 … 1,5 mm2
8 0,75 … 1,5 mm2
6 0,75 … 1,5 mm2
5 0,75 … 1,5 mm2
(only with IKG•••)
power connector
cable(cores numbered perINDRAMAT standard)
(standard power cable IKL•••/IKG•••)
plug-in clampin set S 1-...
GNYE motor type dependent
1 cross section
2 (see nominal data
3 of motor)
2adklrac
controllerRAC
2
3
1
A1
A2
A3
X14
X16
ϑ
Motor power connection 2AD (terminal box) on RAC
M
3
ferrules orring terminals
plug-in clampin setE1-RAC
ca. 150
1
2
U1
V1
W1
4
3
Schirm
7856
200lengthGNYE
12
200
3
2AD132, 2AD160, 2AD1802AD200, 2AD225
7 0,75 … 1,5 mm2
8 0,75 … 1,5 mm2
6 0,75 … 1,5 mm2
5 0,75 … 1,5 mm2
0V+24V
control circuitactuated
(nur bei IKG•••)
cable(numbered cores perINDRAMAT standard)
(stand. power cable IKL•••/IKG•••)
terminal box
ring terminals for studs, ø see table
GNYE motor type dependent
1 cross section
2 (see nominal data
3 of motor)
106 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
14. Electrical connections
Fig. 14.10: Terminal diagram for motors with terminal box on DKR
2adkldkr
controllerDKR
A1
A2
A3
X5
ϑ
M
3
cable(cores numbered perINDRAMAT standard)
(stand. power cable IKL•••/IKG•••)
plug-in clampin set S1-DKS1
TM+ 1
X6
BR 4
3
TM- 2
2AD132, 2AD160, 2AD1802AD200, 2AD225
0VB 5
Motor power connection 2AD (terminal box) on DKR
ca. 150
2
1
terminal box
U1
V1
W1
4
3
ring terminals for studs, ø see table
ferrules orring terminals
Schirm
7856
200AbsetzlängeGNYE
12
200
3
*) with electrically-clamped brakes: max. 2A
max. 1,5A *)7 0,75 … 1,5 mm2
8 0,75 … 1,5 mm2
6 0,75 … 1,5 mm2
5 0,75 … 1,5 mm2
GNYE motor type dep.
1 cross section
2 (see nominal data
3 of motor)
(only with IKG•••)
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 107
14. Electrical connections
14.2Motor Power Cables
Fig. 14.11: Standard motor power cables for motors with power connector, section I
Rea
dy-m
ade
cabl
esfo
r di
rect
con
nect
ion
Com
pone
nts
for
stan
dard
cabl
es fo
r di
rect
con
nect
ion
Sta
ndar
d ca
bles
for
inte
rmed
iate
clam
ping
to te
rmin
al s
trip
on th
em
otor
cabl
eon
on th
e m
otor
on th
e co
ntro
ller
A [m
m ]
cont
rolle
r
10IK
L013
0/IK
G01
30...
Stu
ds M
6IK
L013
4/IK
G01
34no
t ava
ilabl
e
16...
Stu
ds M
6IK
L015
0/IK
G01
50no
t ava
ilabl
e
25IK
L017
0/IK
G01
70...
Stu
ds M
6no
t ava
ilabl
e
10IK
L013
4/IK
G01
34no
t ava
ilabl
e
16IK
L015
0/IK
G01
50no
t ava
ilabl
e
For
...
For
...
...te
rmin
al b
lock
...te
rmin
al b
lock
flex.
/flex
.,shi
elde
d
2AD
KA
B01
2
pow
er p
lug-
inco
nnec
tor
Sym
bols
:
ferr
ules
ring
term
inal
sco
ndui
t thr
ead
(KD
A /T
DA
/DD
S)
(KD
A /T
DA
/DD
S)
(KD
A /T
DA
/DD
S)
(RA
C2/
3, D
KR
2/3)
INS
0172
/10
INK
0205
/INK
0605
INS
0172
/16
INK
0206
/INK
0606
INS
0172
/25
INK
0207
/INK
0607
INS
0172
/10
INK
0205
/INK
0605
INS
0172
/16
INK
0206
/INK
0606
IKL0
159/
IKG
0159
IKL0
179/
IKG
0179
s. v
orne
s. v
orne
KD
AT
DA
DD
S
The
req
uire
d ca
ble
cros
s se
ctio
ns d
epen
d on
the
mot
or ty
pe. T
hey
are
liste
d in
the
rele
vant
Tec
hnic
al D
ata
docu
men
tatio
n.
Con
n.to
driv
e
RA
C2
RA
C3
DK
R2
DK
R3
Mot
or ty
pe
2AD
101C
-.-B
D
2AD
132C
-.-B
S
2AD
132D
-.-B
D
2AD
101D
-.-B
S
2AD
132D
-.-A
S
4IK
L007
1/IK
G00
71...
Stu
ds M
6IK
L013
4/IK
G01
34no
t ava
ilabl
e
6...
Stu
ds M
6IK
L015
0/IK
G01
50no
t ava
ilabl
e
(KD
A /T
DA
/DD
S)
(KD
A /T
DA
/DD
S)
INS
0172
/10
INK
0203
/INK
0603
INS
0172
/16
INK
0204
/INK
0604
IKL0
159/
IKG
0159
2AD
100B
-.-A
S2A
D10
0C-.
-AS
2AD
100D
-.-A
S
(RA
C2/
3, D
KR
2/3)
flex.
/flex
.,sh
ield
edfle
x./fl
ex.,s
hiel
ded
flex.
/flex
.,shi
elde
d
2AD
101D
-.-B
D2A
D10
1D-.
-BS
2AD
132B
-.-B
S
2AD
132B
-.-D
S2A
D13
2C-.
-CS
Cab
lecr
oss
sect
ion
of IN
K...
108 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
14. Electrical connections
INK
...cross
section
Standard cable
for direction conn.S
tandard cable components
for direct connectionS
tandard cable for intermediate
clamping to term
inal block
motor
cablecontroller
motor
controller
4IK
G4087
IKG
4083not available
IKG
4163not available
10
IKG
4186not available
For...
flex./flex.,shielded
2AD
KA
B03
power plug-in
connector
Sym
bols:
ferrulesferrules, if neededm
ounted connectorconduit thread
INK
0603
INK
0605IK
G4167
IKG
4183
HD
S03/
HD
S04
The required cable cross sections depend on the m
otor type. They are outlined in the relevant Technical D
ata.
Contr.
conn.
Motor type
1,5IK
G4055
...plug-in clamps
IKG
4053not available
2,5IK
G4063
not available
INS
0481/C02
INK
0650
INS
0481/C03
INK
0602IK
G4067
2AD
104B-.-C
S
2AD
104C-.-C
S
flex./flex.,shielded
flex./flex.,shieldedflex./flex.,shielded
2AD
104D-.-F
S
2AD
134B-.-E
S
2AD
134B-.-F
S2A
D134C
-.-DS
2AD
134D-.-C
S
2AD
164B-.-D
S
...terminal block/
plug-in clamps
INS
0481/C04
INS
0381/C10
INS
0381/C16
2AD
104D-.-E
S
16IN
K0606
HD
S02
6IK
G4107
INS
0481/C04
INK
0604IK
G4103
not available
A [m
m ] 2
....terminal block/
plug-in clamps
....terminal block/
plug-in clamps
....terminal block/
plug-in clamps
....terminal block/
plug-in clamps
Fig. 14.12: Standard motor power cables for motors with power connector, section II
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 109
14. Electrical connections
Leitu
ngA
[mm
]
IKL0
136/
IKG
0136
IKL0
151/
IKG
0151
IKL0
172/
IKG
0172
IKL0
182/
*)
50IK
L 01
91/
*)IN
K02
68/
*)...
scre
w M
12*)
(RA
C4,
DK
R4)
2x25
INK
0207
/INK
0607
(PG
29)
(PG
29)
10 16 25 35
2AD
KA
B02
2xIK
L017
5/ 2
xIK
G01
75
(PG
42)
(PG
36)
For
...
....te
rmin
al b
lock
....te
rmin
al b
lock
....te
rmin
al b
lock
....te
rmin
al b
lock
..Ste
hb. M
6
M8
..Ste
hb. M
8
M8
..Ste
hb. M
8 M8
..Ste
hb. M
10
M10
*)
..Ste
hb. M
10M
10
..Ste
hb. M
12M
12
INK
0667
10IK
L013
5/IK
G01
35IN
K02
05/IN
K06
05..S
tud
M6
IKL0
136/
IKG
0136
(PG
29)
(KD
A/T
DA
/DD
S)
16IK
L015
7/IK
G01
57..S
tud
M6
IKL0
151/
IKG
0151
(PG
29)
25IK
L017
4/IK
G01
74..S
tud
M6
IKL0
172/
IKG
0172
(PG
29)
Für
... F
or...
..Ste
hb. M
6
M8
..Ste
hb. M
6
M8
..Ste
hb. M
8
M8
2
Für
...
Sym
bole
:
ferr
ules
ring
term
inal
sco
ndui
t thr
ead
*) a
vaila
ble,
req
uest
type
des
igna
tions
fr
om IN
DR
AM
AT,
Abt
. EN
T
For
... F
ür...
(KD
A/T
DA
/DD
S)
(KD
A/T
DA
/DD
S)
(RA
C2/
3, D
KR
2/3)
(RA
C2/
3, D
KR
2/3)
(RA
C2/
3, D
KR
2/3)
(RA
C2/
3, D
KR
2/3)
...sc
rew
M12
(RA
C4,
DK
R4)
(PG
42)
(PG
48)
INK
0206
/INK
0606
INK
0207
/INK
0607
INK
0205
/INK
0605
INK
0206
/INK
0606
INK
0207
/INK
0607
2x35
INK0
267/
*)*)
...sc
rew
M12
(RA
C4,
DK
R4)
KD
AT
DA
DD
S
RA
C2
RA
C3
DK
R2
DK
R3
2AD
132B
-.-B
S
RA
C4
DK
R4
2AD
132C
-.-B
S
2AD
132D
-.-B
D
2AD
132C
-.-C
S
2AD
132D
-.-A
S
2AD
160B
-.-B
S
2AD
160C
-.-B
S
2xIK
L018
3/ *
)..S
tehb
. M12
M12
(PG
48)
IKL0
110/
IKG
0110
see
prev
ious
col
umn
(PG
29)
6...
term
inal
blo
ck..S
tehb
. M6
M8
(RA
C2/
3, D
KR
2/3)
INK
0204
/INK
0604
2AD
132B
-.-D
S
2AD
180C
-.-B
S
2AD
180C
-.-B
S
2AD
200C
-.-A
S
2AD
225C
-.-A
S
Rea
dy-m
ade
cabl
esfo
r di
rect
con
nect
ion
Com
pone
nts
for
stan
dard
cabl
es fo
r di
rect
con
nect
ion
Sta
ndar
d ca
bles
for
inte
rmed
iate
clam
ping
to te
rmin
al s
trip
on th
em
otor
on th
e m
otor
on th
e co
ntro
ller
cont
rolle
rfle
x./fl
ex.,s
hiel
ded
The
req
uire
d ca
ble
cros
s se
ctio
ns d
epen
d on
the
mot
or ty
pe. T
hey
are
liste
d in
the
rele
vant
Tec
hnic
al D
ata
docu
men
tatio
n.
Con
n.to
driv
eM
otor
type
not a
vaila
ble
flex.
/flex
.,sh
ield
edfle
x./fl
ex.,s
hiel
ded
flex.
/flex
.,shi
elde
d
Cab
lecr
oss
sect
ion
of IN
K...
not a
vaila
ble
not a
vaila
ble
not a
vaila
ble
not a
vaila
ble
not a
vaila
ble
not a
vaila
ble
not a
vaila
ble
not a
vaila
ble
not a
vaila
ble
not a
vaila
ble
see
prev
ious
col
umn
see
prev
ious
col
umn
see
prev
ious
col
umn
see
prev
ious
col
umn
Fig. 14.13: Standard motor power cables for motors with terminal box
110 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
14. Electrical connections
14.3 Motor blower connections
Allowable mains voltageAC 230 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 2 - • • • • - • • • • 2AD 101 • - • • • • * 1 - • • • • - • • • • * {A;B;R;L} 2AD 101 • - • • • • * 2 - • • • • - • • • • * {A;B;R;L}AC 115 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 5 - • • • • - • • • • 2AD 101 • - • • • • * 5 - • • • • - • • • • * {A;B;R;L}
M
31
2
3
L
N
PE
0,75 … 1,5 mm2
0,75 … 1,5 mm2
terminal box
Motor
NL
I>>
capacitor
Motorblower
1 2 3
I>>
Dimensioning per techn. data motorblower (see Dok. 2AD•••, ProjectPlanning)
mains connectionØ 5...8 mm
Axial blower conn. in 2AD100 (air flow A=>B)
LAPAD100
M
1
2
3
L
N
PE
0,75 … 1,5 mm2
0,75 … 1,5 mm2
plug-in connector INS0195
Motor
NL
I>>
I>>
Dimensioning per tech.data of motor blower
about 50 with slack
40
26,5
26,5
15,5
mainsconnectionØ 5...8 mm
Allowable mains voltageAC 230 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 1 - • • • • - • • • • 2AD 100 • - • • • • • 6 - • • • • - • • • • 2AD 100 • - • • • • • 7 - • • • • - • • • • 2AD 100 • - • • • • • 8 - • • • • - • • • •AC 115 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 4 - • • • • - • • • • 2AD 100 • - • • • • • A - • • • • - • • • • 2AD 100 • - • • • • • B - • • • • - • • • • 2AD 100 • - • • • • • C - • • • • - • • • •
Axial blower connection in 2AD100/2AD104 (air flow B=>A)and radial blower conn. in 2AD100/2AD104
Fig. 14.14: Terminal diagrams for motor blower of 2AD100/2AD104
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 111
14. Electrical connections
Fig. 14.15: Terminal diagrams for motor blower of 2AD101
Allowable mains voltageAC 230 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 2 - • • • • - • • • • 2AD 101 • - • • • • * 1 - • • • • - • • • • * {A;B;R;L} 2AD 101 • - • • • • * 2 - • • • • - • • • • * {A;B;R;L}AC 115 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 5 - • • • • - • • • • 2AD 101 • - • • • • * 5 - • • • • - • • • • * {A;B;R;L}
M
31
2
3
L
N
PE
0,75 … 1,5 mm2
0,75 … 1,5 mm2
terminal box
Motor blower
NL
I>>
capacitor
motor blowerwindings
1 2 3
I>>
Dimensioning per tech. data motorblower (see Doc. 2AD•••, ProjectPlanning)
mains connectionØ 5...8 mm
Blower connections in 2AD101 (terminal box)
LAPAD101
M
1
2
L
N
PE
0,75 … 1,5 mm2
0,75 … 1,5 mm2
plug-in conn. INS0387
Motor blower
NL
I>>
I>>
Dimensioning per techn.data of motor blower
56,5 max.71 max.9
28
height about 21mm
3
4
3
mains connectionØ 6...10 mm
Allowable mains voltage:AC 230 V ±10%, 50...60 Hz : 2AD 101 • - • • • • * 1 - • • • • - • • • • * {C;D;E;F} 2AD 101 • - • • • • * 2 - • • • • - • • • • * {C;D;E;F}AC 115 V ±10%, 50...60 Hz : 2AD 101 • - • • • • * 5 - • • • • - • • • • * {C;D;E;F}
Axial blower connection in 2AD101(conn.) and 2AD104 (air flow A=>B)
112 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
14. Electrical connections
Fig. 14.16: Terminal diagrams for motor blower of 2AD132/-134/-164
LAPAD132
U
V
W
bn gn
sw ge
wsbl
Motor blower conn. with 2AD132 (terminal box on blower)
PE
0,75 … 1,5 mm2
0,75 … 1,5 mm2
Terminal box
The allowable mains voltagedepends on windingscircuit of motor blower !
Motorblower
L2L1
I>>
I>>
Dimensioning per tech.data of motor blower
I>> 0,75 … 1,5 mm2
L3
M
3
bnge
wsbl
gnsw
U
V
W
bn gn
sw ge
wsbl
3xAC400V ±15%, 50...60Hz3xAC460V ±10%, 60Hz
(condition at delivery)
3xAC220V ±10%,50...60Hz
connector
Motor blowerwindings
(Wind-ingscir-cuit)
connector
Winings circuit for
connector
mainsconnectionØ 6...10 mm
M
31
2
3
PE
0,75 … 1,5 mm2
0,75 … 1,5 mm2
Plug-in conn. INS0354
Allowable mains voltage:3x400V ±15%, 50...60Hz3x460V ±10%, 60Hz
Motor blower
L2L1
I>>
I>>
Dimensioning per tech. data ofmotor blower
I>> 0,75 … 1,5 mm2
L3 56,5 max.71 max.9
28
Height about 21mm
Mains connectionØ 6...10 mm
Axial blower connection in 2AD132/2AD134/2AD164 (conn. on blower)
U
V
W
U
V
W
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 113
14. Electrical connections
Fig. 14.17: Terminal diagrams for motor blower of 2AD160/-180/-200/-225
LAPAD160
U
V
W
bn gn
sw ge
wsbl
Motor blower connection in 2AD160, 2AD180, 2AD200 and 2AD225
PE
0,75 … 1,5 mm2
0,75 … 1,5 mm2
terminal box
The allowable mainsvoltage depends onwindings circuit ofmotor blower!
Motor blower
L2L1
I>>
I>>
Dimensionierung nachtechn. Daten Motorlüfter
I>> 0,75 … 1,5 mm2
L3
M
3
bnge
wsbl
gnsw
U
V
W
bn gn
sw ge
wsbl
3xAC400V ±15%, 50...60Hz3xAC460V ±10%, 60Hz
(condition at delivery)
3xAC220V ±10%,50...60Hz
connector
Motor blowerwindings
(Wind-ingscir-cuit)
connector
Windings circuit for:
connector
MainsconnectionØ 6...10 mm
U
V
W
U
V
W
114 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
14. Electrical connections
Fig. 14.18: Terminal diagrams for high-resolution motor feedback ("3") on KDA/TDA/RAC
14.4Motor feedback connection
0
FDBHHL
X3
D-Submin. plug-in connector(15-pin) INS0439
controllersKDA, TDA, RAC
2
11
13
14
15
PK
GY
BN
GN
0,25 mm2
0,25 mm2
0,25 mm2
0,25 mm2
0ref
B
Bref
Aref
A7
9
12
10
+ 5Vint
0Vint
1
2
3
4
5
6
9
7
8
Motor feedbackhigh resolution
VT
BU
0,25 mm2
0,25 mm2
WH
BN
1 mm2
1 mm2
plug-in conn. (9 pin)INS0401
Stand. cable IKS0032/...
Stand. cable IKS0315/..52
26
61
47
45
plug-in conn. (9 pin)INS0309
45
cable INK0209(color coded perINDRAMAT standard)
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 115
14. Electrical connections
Fig. 14.19: Terminal diagrams for high-resolution motor feedback ("3") on DDS02.2/DKR/
HDS
0
FDBDZF2
X50, DZF2.1M
controllersDDS02.2, DKR, HDS
2
11
13
14
15
PK
GY
BN
GN
0,25 mm2
0,25 mm2
0,25 mm2
0,25 mm2
0ref
B
Bref
Aref
A7
9
12
10
+ 5Vint
0Vint
1
2
3
4
5
6
9
7
8
Motor feedbackhigh resolution(insulated sensor)
VT
BU
0,25 mm2
0,25 mm2
WH
BN
1 mm2
1 mm2
plug-in conn. (9 pin)INS0401
Stand. cable IKS0314/.. for DDS02.2, DKR52
26
61
4745
plug-in conn. (9 pin)INS0309
D-Submin. plug-in conn.(15-pin) INS 0519
plug-in conn. (9 pin)INS0701
52
2645
cable INK0209(color coded perINDRAMAT standard)
D-Submin. plug-in conn.(15-pin) INS0510
cable INK0209(color coded perINDRAMAT standard)
Stand. cable IKS 4314/.. for HDS
metal housing withplastic mantel
metal housing
116 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
14. Electrical connections
Fig. 14.20: Terminal diagrams for high-resolution motor feedback ("6";"7") on DDS02.2/DKR/
HDS
S-
FDBDSF
X4
cable INK0209(color coded perINDRAMAT standard)
D-Submin. plug-in conn.(15-pin) INS0439
controllersDDS02.2, DKR, HDS
2
9
3
10
7
PK
GY
BN
GN 0,25 mm2
0,25 mm2
0,25 mm2
0,25 mm2
S+
C-
C+
SCL
FS14
1
12
4
UG
0VM
6
5
1
8
3
2
9
12
10
Digital servofeedback
RD
BK
0,25 mm2
0,25 mm2
WH
BN
1 mm2
1 mm2
plug-in conn. (12 pin)INS0513
Stand. cable IKS0374/.. for DDS02.2, DKR52
2661
47
45
plug-in conn. (12-pin)INS0511
8 SDO
SDI154
7 VT
BU
0,25 mm2
0,25 mm2
cable INK0209(color coded perINDRAMAT standard)
plug-in conn. (12 pin)INS0713
Stand. cable IKS 4374/.. for HDS52
26
45
metal housing withplastic mantel
metal housing
D-Submin. plug-in conn.(15-pin) INS0439
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 117
14. Electrical connections
Fig. 14.21: Type designation of standard cables
14.5 Type Designations
Fig. 14.22: Type designation of components of standard cables
14_222AD
= IN
= S= K= B
e.g, 0315
IN S 0315
1. Product group component of cable
2. Type of standard cable connector wire ready-made cable for bus connection
3. ID no. fixed by INDRAMAT
14_212AD
1. Product group standard cable
2. Type of standard cable flexible power cable control cable shielded power cable
3. ID no. fixed by INDRAMAT
4. Length of cable length in meters
= IK
= L= S= G
e.g., 0130
e.g., 10 m
IK L 0130 / 0010
118 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
The merchandise is packed onto a pallet or in a carton (2AD100) at the timeof delivery.
Pallet:In the case of single item order, the motor is secured against movement withwooden pegs wedged into strategic spots and is further fastened into placewith taut metal bands. If several motors are simultaneously delivered, thenthere will be up to three motors fixed into place on one pallet. These are, inturn, prevented against moving into other with the styrofoam which has beenwedged in between them.
A carton is placed over the pallet to protect against any inclement weather andthis also fixed firmly into place with taut bands.
15. State of Delivery
15. State of Delivery
ATTENTION!
Tension in bands!
Danger of injury from uncontrolled movements of the taut bandsupon removal!
Maintain sufficiently large distance! Remove the metal bands withcare!
By carefully opening the metal bands it is possible to unpack the merchandisewithout causing any damage.
There is a carton on the envelope in which a delivery slip and a stickerindicating information about customer, delivery slip number, consigment andfreight company are listed. Unless request, there are no further consignmentdocuments.
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 119
There is a single copy of the delivery slip on the carton. The listed contents ofthe delivery can be distributed over several transport containers. This isspecified in the delivery slip or on the freight papers.
The delivery slip specifies the merchandise by name and order designation.
The packaging of the motor has a barcode sticker on it. It helps identify thecontents in terms of design and order processing.
Fig. 16.2: Type plate (Example 2AD132)
16. Identifying the merchandise
16. Identifying the merchandise
Fig. 16.1: Barcode sticker on the packaging of a 2AD132 (Example)
If several motors are in the packaging, then there is a barcode sticker foreach motor on the packaging.
The motor itself has a type plate. It is on the front of the air baffle on theright upper hand side (when looking onto motor shaft).
Each motor has two type plates at delivery. The second one is taped overthe original one but can be removed.
Mad
e in
Ger
man
y
S.No.
3-PHASE INDUCTION MOTOR
2AD132-11490
2AD132D-B350R2-AS03-B2N3
S1PnIn
Part No.S.No.
Build Week Com.No.253403 23/94 00338867
INN
13.
11
n / / n max. 1500 / / 7500 min-1
1602TS2A
22 kW54 A
S6/44%P 33 kW
I.CI. F IP 40V.CL. S1Mn 140 Nm
120 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
17. Storage and Transport
AchtungHochwertige Elektronik
AttentionFragile Electronic
Vor Nässe schützennicht belastenDo not apply loadDo not drop
Nicht werfenNicht kantenDo not tipKeep dry
17. Storage and Transport
17.1 Notes on PackagingThere are instructions on the packaging regarding transportation, handling ofpackaging and so on. These must be complied with.
Fig. 17.1: Instructions on storage and transport on the packaging
17.2 Storage
Motor damage and loss of guarantee!
Improper storage can damage the motor. Additionally, all guaranteerights are forfeited.
⇒ Please note the following instructions!WARNING
Maintain the following conditions during storage:
⇒ Permissible temperature range: -20° C to +80° C.
⇒ Motors must be stored dry, dust and shock free.
⇒ Store motors in horizontal position.
⇒ Do not remove the protective plastic sleeves from the connector housingand output shaft. They protect against moisture and mechanical damage.
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 121
18. Safety Guidelines for Electrical Drives
18. Saftey Guidelines for Electrical Drives
18.1 General Information• The safety guidelines specified in this document must always be complied
with. Any improper handling of the equipment and non-compliance with thewarnings can cause property damage, bodily injury or, in extreme cases,lead to death. Indramat assumes no responsibility in the case of damageensuing from non-compliance with all warnings and guidelines.
• The safe and easy operation of this drive assumes proper transport,storage, mounting and installation as well as careful use and maintenance.
• Only qualified personnel may work on, with or near this equipment.Personnel is qualified if it is trained in mounting, installation and operationof the products as well as is familiar with all warnings and precuationarymeasures as specified in this document. It is further considered as trainedif it can switch current circuits and equipment on and off, to ground and labelthese. It is equipped with safety equipment and trained in first aid.
• Only use replacement parts specified by the manufacturer.
• Note the safety guidelines and regulations for each application.
• The motors are intended for mounting into machines that will be commerciallyused.
• Do not start up the machine until it has been ascertained that the machineinto which the product has been installed meets EU guidelines 89/392/EWG(machine guides).
• Operation is only permitted if the national EMC guidelines for an applicationare met. In the EU, EMC guidelines 89/336/EWG are determinative.
122 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
18. Safety Guidelines for Electrical Drives
18.2 Guidelines on Protection Against Contact withElectrical Parts
If parts conducting voltges exceeding 50 volts are touched, then this couldseriously injury personnel. When operating electrical components, certainparts of these inevitably conduct danagerous voltage levels.
High electrical voltage!
Danger to life and limb and serious injury!
⇒ Note general construction and safety guidelines when working onhigh-voltage installations.
⇒ Upon completion of installation, check the permanent connections ofthe protective condutor in all electrical components.
⇒ Any operation, even for measuring or test purposes, is only allowedwith permanently connected protective conductor in all electricalcomponents.
⇒ Prior to accessing electrical parts with voltages exceeding 50 volts,remove electrical components from network or power source. Secureagainst being switched back on.
⇒ Wait the five minutes discharge time after switching the power offbefore accessing the motors.
⇒ Do not touch the electrical connecting points of the components ifpower is on.
⇒ Cover sections conducting power to avoid contact before switchingthe unit back on.
⇒ Protection against indirect contact must be implemented (perDIN EN50178/Ausg.11.94, section 5.3.2.3).
DANGER
WARNING
High leakage current!
Danger of life and limb or serious bodily injury!
⇒ Prior to powering up, connect or ground the electrical equipment, eachrive controller, power supply unit and the motor to the protectiveconductor.
⇒ The leakage current exceeds 3.5 mA. Units therefore need a perma-nent connection to the power supply system (per DIN EN 50178/ed.11.94, section 5.3.2.3).
⇒ Prior to startup, even for test purposes, always connect the protectiveconductor. Otherwise, high voltage levels could occur on the housing.
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 123
18. Safety Guidelines for Electrical Drives
18.3 Instructions on „Safely-isolated extra lowvoltages“
The connections and interfaces on the drive components for the signalvoltages lie within a voltage range of 5 to 30 volts. These current circuits area part of the safely-isolated current circuits (safely-isolated low voltages).
18.4 Instructions on Protection While Handling andMounting
WARNING
High electrical voltages due to incorrect connections!
Danger of life and seriuous bodily injury!
⇒ To the signal voltage connections of these components only thoseunits, electrical components or lines may be connected that have asufficiently safe isolation of the connected current circuits that complywith the standards (per DIN EN 50178/ed. 11.94, section 5.3.2.3).
CAUTION
Danger of serious injury during handling!
Bodily injury caused by pinching, shearing, cutting and impacts!
⇒ General construction and safety guidelines on handling and mountingmust be noted.
⇒ Use suitable mounting and transport devices and install correctly. Usespecial equipment, if necessary.
⇒ Pinching and clamping can be avoided with the use of suitablepreventive measures.
⇒ If necessary, wear suitable protective clothing (e.g., eye wear, safetyshoes, gloves and so on).
⇒ Do not stand under hanging loads.
⇒ Wipe up all spills immediately.
18.5 Instructions on Protecting Against DangerousMotions
The causes of dangerous motions can be various:
• a faulty setting from the control
• a software error
• a fault in the components
• wiring or cable fault
• error in the measurand and signal encoders
• problem in the use of the components
This problems can occur immediately after powering up or any time thereafter.
124 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
18. Safety Guidelines for Electrical Drives
Dangerous movements!
Danger to life, serious bodily injury or property damage!
⇒ The monitors in the drive components by and large exclude a malfunctionof the the connected drives. In consideration of protection of personnel,however, this should not be exclusively relied upon. Until such time asthe built in monitoring devices are active it must be assumed that faultydrive motions will occur the extent of which depend on the nature of theproblem and the current operating state. For this reason, personnelprotection should be secured by monitors or measures within theinstallation overall. These are implemented in accordance with thespecifics of the installation and after a danger and error analysis hasbeen conducted by the builder of the installation. The safety measuresapplicable to the installation are included in this concept.
⇒ Personnel should not remain within the motional area of the machine.Possible steps to secure unintentional accessing by personnel are:
- protective fences- protective bars- covers- and light barriers
⇒ The fences should have sufficient resistance to take up the maximumpossible motional energy of anything intruding.
⇒ Emergency stop switch should be easily accessible and within easyreached of the user of the machine. The emergency off setup shouldbe checked for proper functioning prior to commissioning.
⇒ Secure against unintentional startups by shutting down the powerconnection of the drive via the emergency stop loop or use a reliablestarting lockout.
⇒ Prior to accessing the hazardous area, ensure that the drives arestanding still.
⇒ Electrical equipment must be completely shut down by means of themain switch and secured against being switched back on during:
- maintenance and service work- when cleaning- prior to long operational breaks
⇒ Avoid the use of high-frequency, remote control and radio equipmentin the vicinity of the electronics of the machine and its lines. If the useof such equipment is unavoidable, then before bringing the machineback up, check the system and installation for any possible malfunctionsin all applications. If necessary, run a special EMC check.
DANGER
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 125
19. Assembly and Installation
19.1 General Assembly Instructions
⇒Note the warning and safety instructions outlined in section 18 “SafetyGuidelines for Electrical Drives”. This miminizes the risk of accident andavoids damage to the installatin and motor.
⇒Carefully conduct these instructions step by step. This ensures that bothassembling and disassembling components and parts will be easy and safe.
⇒If the motor is equipped with a labyrinth seal (M02-2AD...) or with a blowerbase (M01-2AD...) then conduct assembly prior to mounting. The mountinginstructions are outlined in the relevant accessories kit.
19.2 Mounting the Motor
⇒Obtain all tools, auxiliary equipment, measuring and testing equipment.
⇒Check to ensure that all parts are clean.
⇒Check whether any parts have visible damage. If they do, then do not mountthem.
⇒Make sure that assembly takes place in an environment that is clean, dry,and free of dust.
⇒Make sure that the motor flange is burr free.
⇒If lifting devices are used to mount the motor, then use the rings.
19. Assembly and Installation
⇒Mount the motor. All dimensions and tolerances must be maintained. Therelevant data is specified in the dimensional sheets.
19.3 Connecting the Motor
Once the motor is mehanically mounted, connect it.
Do not grip the blower unit to pick up the motor!
Danger of ripping off!
ATTENTION!
High electrical voltage!
Touching the motor in areas which conduct voltage is dangerous.Therefore:
⇒ Only trained personnel may conduct work on the electrical parts. Theuse of appropriate tools is absolutely necessary.
⇒ Before commencing work, switch power to the machine off and securethe mains switch against being switched back on unintentionally orotherwise.
⇒ Before commencing work, check whether there is any residual powerin the machine and use special tools to do so (e.g., from capacitors,etc.). Wait discharge time.
DANGER
126 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
19. Montage und Installation
Terminal diagrams from INDRAMAT should exclusively be used to put circuitdiagrams of the installation together!
⇒Connect the motor as per the installation circuit diagram of the manufacturerof the machine.
When connecting a power connector with bajonet joint (2AD104, -134, -164)please proceed as follows:
⇒ Set the power connector on the bajonet thread of the connective housinginto the correct position.
⇒ Manually turn the power connector until it has audibly clicked into the finalposition (this is visible if the red dot is opposite the red triangle).
When connecting a power connector with thread (2AD100, -101, -132),proceed as follows:
⇒ Set the power connector on the thread of the connective housing into thecorrect position.
⇒ Pull the power connector manually through. By feeding the cable through,the power connector is gradually be brought into its final position.
⇒ Tighten until is is manually “firm”.
WARNING
Injury to personnel or property damage possible!
Disconnecting or connecting voltage-conducting lines can triggerunpredictable dangerous situations or cause property damage. Therfore:
⇒ Connect or disconnect all plug-in connections only if there are dry andno power is present.
⇒ All plug-in connections must be firmly in place while the machine is inoperation.
WARNING
Danger of short circuit caused by coolant or greases!
A short-circuit of voltage-conductive lines can trigger unpredictabledangerous situations or cause serious property damage. Therfore:
⇒ Cover open connections of power lines during installation or whenreplacing drive components with protective caps, particularly if thepossibility of contamination by coolant or grease exists.
Power connector
To connect the digital servo feedback, it is necessary with 2AD132, 160, 180,200, 225 to remove a section the blower housing which is adjacent to themotor feedback cable leadthrough!
With applications with high vibration and shock loads it is advisableto secure the power connector with a bonding agent before removing.
Motor feedback
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 127
20. Servicing Guidelines
20.1 MaintenanceIt is necessary to regularly (no later than one year)
• to clean the motor of excessive dust, chips or similar,
• to check the function of surface motor blower,
• to check air circulation of any surface cooling system.
20.2 Contacting Customer Service
To quickly and effectively eliminate faults, the Service Hotline is available.
⇒ Prior to calling, make a note of the following:
• type data of the drive controller and motor involved
• fault conditions
• fault and diagnostic displays (if present)
The Service-Hotline can be reached
Monday through Friday 7 - 23 CETSaturday 8 - 20 CETSundays and holidays 9 - 19 CET
at
0171 - 333 882 6 or 0172 - 660 040 6.
⇒ If you return the motor, then copy the repair slip, fill it out and include it withthe return.
⇒ If motors are air-cooled, then transport the motors only after all coolantshave been removed. There otherwise exists the danger of the coolantfreezing and damaging the coolant lines.
⇒ Include the fault report in the machine documentation, or a copy thereof, sothat the user of the machine can implement it in the event of another repair.
This will facilitate repairs and help locate application-specific problems quickly.
12. Servicing Guidelines
128 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
20. Servicing Instructions
PlRepBegl
REPAIR CARDfor INDRAMAT equipment and components
Name: Co./loc.: Date:
If single parts replaced,then part designation:
SN:
Del. cons. no.:
Del. date:
Mach. manuf.: Type
Fault in axis: horizontalvertical
Mach. no.:
Ref. time:
Commissioning date:
Date of fault:
Problem:
Fault
always presentoccurs sporadicallyoccurs after approx. hrs.occurs after vibrationstemperature-dependentother
Cause:
unknownterminal faultext. short-circuitmech. damageloose wiring/lineother
Add. notes:(e.g., LED diagnostics,fault message on displ.)
General information:
no functiondrive not running smoothuncontr. drive movementsfault in one direction onlysupply fuse blownother
Additional notes
Additional problems:
problem with mechanicsmains failurecontrol unit failuremotor failurebreak in failureother
SN:
Drive, supply unit,amplifier, mains:
control volt. faultmains failure, fuse Fblower def.bleeder res. def.power supply faultbolt torn offother
Control unit Motor Remarks:no functionno displayno command value outputdiagnosticsdim. offset in directionE-stop loop interruptpos. control loop won't closeprogram seq. faultaux. func. int. fault (outputs)acknowledgements not acc. (inputsother
defectivethermocoupledefective brakedefective blowerdefective feedbackdefective speed enc. signaldefective BLC signalground short-circuitoverheatingother
*
*
*
*
*
*
20.3 Repair Card
Fig. 20.1: Repair card
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 129
21. Index
21. Index
AAssembly and Installation 125
BBarcode sticker 119Blower base 97
CConnecting the Motor 125Construction principle 99Contacting Customer Service 127
DDangerous movements 124
GGeneral Assembly Instructions 125Guidelines on Protection Against Contact with Elec 122
HHigh leakage current 122Holding torque 69
IIdentifying the merchandise 119Instructions on Protecting Against Dangerous Motio 123Instructions on Protection While Handling and Moun 123
LLabyrinth seal 99Lubricant consumption 68
MMaintenance 127Motor blower 69Motor power connections 101Mounting the Motor 125
NNominal conn. voltage 69Nominal current 69Notes on Packaging 120
PPermissible shaft load 68Power connector 126
130 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
21. Index
RRepair Card 128
SSafely-isolated extra low voltages 123Safety guidelines 121Saftey Guidelines for Electrical D 121Service-Hotline 127Servicing Guidelines 127State of Delivery 118Storage and Transport 120
TTechnical data of motor blower 93Type Designations 117Type plate 119
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 131
Indramat
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