ryan mcmahon, james derosa, edgar velasquez lim “the spanish inquisition” presents the aviation...

Ryan McMahon, James DeRosa, Edgar Velasquez Lim

“THE SPANISH INQUISITION” PRESENTSTHE AVIATION MAINTENANCE SYSTEM

(ACTION, SUSPENSE, COMEDY, DRAMA, LADIES…OKAY MAYBE NOT THE LAST TWO)

What is it about?O Job Task CardsO Non-Routine MaintenanceO Lock-out/Tag-outO Maintenance and Personnel TrackingO Technology Behind It

ENJOY THE SHOW

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Robo-Tech

• A.I. mobile maintenance support unit – GPS, RFID, Bluetooth / wireless networking

• Point of maintenance video, 3D tutorials, real-time communication link

“Smart Cart” parts tracking and placement - RFID• Component ID, life cycle and history data

• Re-installation locations, MM, tooling and parts

“Electronic Booth” Intuitive Maintenance Management System• Dynamic process tracking and visualization

• Labor allocation and skills matching .

© 2011-12 Purdue University Hangar of the Future Research Laboratory

Goal: Rapid, Multi-modal Data Acquisition and Evaluation

© 2011-12 Purdue University Hangar of the Future Research Laboratory

Example: Overhaul inspection process

© 2011-12 Purdue University Hangar of the Future Research Laboratory

© 2011-12 Purdue University Hangar of the Future Research Laboratory

Discrepancy discovered by inspection

Hydraulic leak identified and data entered via personal device

© 2011-12 Purdue University Hangar of the Future Research Laboratory

Auto-transmits to master work e-center

Hydraulic leak identified and data entered via personal device

Transmitted real time directly to Electronic Booth and into the system

© 2011-12 Purdue University Hangar of the Future Research Laboratory

Live status update

Discrepancy indicated on control screen

Non-routine repair assessed and added into visit workload

Courtesy: Jordan Wingate

“Live-Link” engineering support available on the same control screen

Point-of-MaintenanceTechnical Assist Tutorials

Relevant to individual job task

Non-Routine Complete – uplink to Inspection

Alert!________

Task 9065 ready for final sign-off

inspection

Job Task CardsO Work Instructions

Pallets of Paper Vs. Database

O Built in Reference

Non-Routine Maintainence

O QR Codes (Quick Response)

O Discrepancy Reporting and tracking

Lock Out/Tag OutO QR Codes (Quick Response)

O Checklist Access

O Condition/Operation of Systems

O Aircraft Status

Maintenance and Personnel Tracking

O Real Time Status Updates

O Areas of operations and Work Conflict

The all important internet!

Login

Administrative View

Personnel View

Active Task Lists

Non-routine ListJob Cards

Personnel Tracker

Active Task Lists Personnel Tracker

Application Overview

Infrastructure Overview

Web Servers / Database

ServersO Benefits

O Free SoftwareO Rapid DevelopmentO Can easily be plugged into existing

infrastructureO Costs

O Each box will cost ~$500

Wireless CoverageO 8 Access Points (Cisco 1200)

O 4 * Space occupied by Boeing 727O Wireless speeds (avg 24mbps)O Roughly $100 each

So what is the total cost?

$1800

To review

What are the benefits?O Cheap to implementO Save money on paper (Green is

good)O Streamlined maintenance processO Improved safetyO Quicker maintenance turnaround

ANY ONE OF YOU FOOLS DARE ASK QUESTIONS?