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1
Sharing of Industry Best Practice on Crane Safety
29th March 2010
Yeo Kim Hock
Senior Safety Manager
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Enhance Awareness
Enhance Competency
Introduction
Scope
Enhance Maintenance Regime
Enhance System Procedure
3
Conclusion……
Other Practices……
Enhance Learning and Communication…………
Scope
Enhance Competency……
Training for Lifting Crews - In-House Refresher Training Course
Training for Mechanic/Staff - Attend CPI Inspector Course
Adopt availability & use of Operation Manual and Log Book
Health Screening for Crane Operators
Enhance Competency……
Training for Lifting Crews - In-House Lifting Refresher Course
Enhance Competency……
Training for Mechanic/ Staff - Attend CPI Inspector Course
Enhance Competency……
Adopt availability & use of Operation Manual and Log Book
Enhance Competency……
Health Screening for Crane Operator
Enhance Awareness……
All Site Based Workforce compulsory
Induction Training @ Zero Harm Training Centre
Lifting Safety – One of the key focus topic
Enhance Awareness……
Use of Pictorial Safe Work Procedure- Languages Barrier
Display at Site
Brief and explain at daily morning meeting
Illustrate with sketches during campaign
Enhance Awareness……
Use of Pictorial Safe Work Procedure- Languages Barrier
Enhance Awareness……
Brief and explain at daily morning meeting
Enhance Awareness……
Illustrate with sketches during campaigns
Enhance Awareness……
Encourage Near Miss Reporting- Reward Scheme
Encourage Near Miss Reporting- Reward Scheme
Defects or malfunction of safety devices, lifting equipment
Structural defects
Non compliance of system procedure
S$ 25 cash reward for each legitimate near miss case reported
Enhance Awareness……
Reference literature- Book of Safety Standards
Identifying defects or malfunction of safety devices, lifting equipment
Identifying structural defects
Adopting and Implementing lifting system procedure
Enhance Awareness……
Reference literature- Book of Safety Standards
• Electricity• Working at height•Confined Space•Ventilation & Air Quality•Pedestrian/Vehicle Demarcation•Working on Live Road•Lifting Operations•Lifting Gears•Housekeeping•Fire protection•Excavation•PPE•Plant & Equipment
Contents
Enhance Awareness……
Identifying defects or malfunction of safety devices, lifting equipment
Enhance Awareness……
Identifying structural defects
Enhance Awareness……
Adopting and Implementing Lifting System Procedure
Enhance Awareness……
Flowchart to simplify understanding
Enhance Maintenance Regime……
Critical Part Inspection (CPI)/ SPI- Mobilization/ 6 monthly
Boom Down Inspection – Weekly
Tower Crane-100% NDT testing on all pins
Enhance Maintenance Regime…… Critical Part Inspection (CPI)/ SPI- Mobilization/ 6 monthly
Check dents on boom bracing
Measuring diameter of boom rope
In addition to AE inspection,
crawler cranes, excavators and
piling machines are inspected 6
monthly by Gammon delegated
mechanics.
Enhance Maintenance Regime……
Boom Down Inspection – Weekly
Enhance Maintenance Regime……
Tower Crane-100% NDT testing on all pins
Enhance System Procedure……
Permit To Work (PTW)
Mobilisation of Heavy Plant & Equipment
Zero Harm Kick Off Meeting
Risk Assessment (RA)
Work Face Risk Assessment (WFRA)
Cardinal Rules
Enhance System Procedure……
Permit To Work (PTW)
Enhance System Procedure……
Mobilization of Heavy Plant and Equipment
Enhance System Procedure……
Zero Harm Kick Off Meeting
Enhance System Procedure……
Risk Assessment (RA)
Enhance System Procedure……
Work Face Risk Assessment (WFRA)
Trade supervisor conducting WFRA toolbox area Trade supervisor conducting WFRA at work area.
Enhance System Procedure……
Cardinal Rules
Enhance learning and communication….
Safety Alert Publications
Immediate SMS dissemination
Photo attach to Preliminary Near Miss and Incident Report
Care and Engagement Session with Lifting Crews
Enhance learning and communication….
Zero Harm Safety Alert Publications
Enhance learning and communication….
Immediate SMS dissemination
Enhance learning and communication….
Photo attach to Preliminary Near Miss and Incident Report
Enhance learning and communication….
Care and Engagement with Lifting Crews
Other Practices……
Trial Lift Procedure
Project Risk Register
Provision of feelers/
Color Coded-Monthly
Safety Feature Requirements
Other Practices……
Trial Lift Procedure
Other Practices……
Project Risk Register at Tender Stage
Other Practices……
Provision of rear feelers/ sensors
Other Practices……
Color Coded-Monthly
Other Practices……
Safety Features Requirements
Conclusion……..
All stakeholders……
All lifting operations……
All times……..
MAKE SAFETY PERSONAL
BE PASSIONATE ABOUT SAFETY
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Thank You
For Your Attention
Have a nice day
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