siemens gas turbine localization in...
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Restricted © Siemens AG 2016 All rights reserved. www.siemens.ru/gas-turbines
Siemens Gas Turbine Localization in Russia SGTT – Siemens Gas Turbine Technologies
Restricted © Siemens AG 2016 All rights reserved.
Page 2 PG GT MLGT RU
Main Facts and Figures
December 2012 July 2013 December 2014 June 2015
Start of construction
Ground breaking
Office building construction completion
• June 18th, 2015 Ceremony of the opening a new manufacturing plant in Gorelovo (Leningrad region)
• December 1th, 2011 Establishment of JV Siemens Gas Turbine Technologies
• Siemens AG - 65% OAO Power Machines - 35%
• 1991-2011 OOO Interturbo
• 38.000 m² (manufacturing building 12.700 m², office building 6.500 m²)
• Investments more than 100 Million €
• > 350 employees
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Page 3
Siemens Gas Turbine Production in Russia: more than 25 years experience
PG GT MLGT RU
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Page 4 PG GT MLGT RU
Div
isio
n Bu
sine
ss
Uni
ts
Bus
ines
s Fi
elds
* Combined heat and power ** Integrated gasification combined cycle
• Turbo compressors for - Oil & Gas - Industrial applications
• Compressor packages incl. drives
• Gas turbines from 100 to 400 MW
• Electrical generators from 25 up to 2,235 MVA
• Fuel gasifiers
• Industrial gas Turbines from 5 to 50 MW
• Aero derivative gas turbines from 4 to 64 MW
• Steam turbines from 45 kW to 1,900 MW
• Steam turbines for industrial applications & power generation
• 50 HZ and 60 HZ Gas turbine power plant solutions
• CHP*
• IGCC**
• Repowering
• Integrated solar combined cycle
• HRSG
Instrumentation and Electrical
(PG IE) Compressors
(PG CP)
Large Gas Turbines, Generators
(PG GT)
Distributed Generation
(PG DG)
Steam Turbines (PG SU)
Energy Solutions (PG ES)
• Control solutions
• Electrical solutions
• Energy management solutions
• Solutions for distributed and hybrid power generation
Power and Gas Willi Meixner, CEO
SGTT − part of Siemens Power and Gas Division
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Page 5
Siemens PG Energy Hub at Saint Petersburg SGTT with cross functional competences
Service
Industrial gas turbines
Compressor
Research and Development (R&D)
Heavy-duty gas turbines Manufacturing and Assembly
Components Manufacturing for Network
Project Execution & Engineering
Sales
PG GT MLGT RU
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Page 6 PG GT MLGT RU
SGTT Factory designed to heavy duty SGTs but also enables manufacturing of products for Oil & Gas applications
SGT5-2000E (up to 187 MW)
Reliable, robust, fuel flexible
SGT5-4000F (up to 307 MW)
Trusted operational excellence
SGT-800 (up to 50 MW) Flexible maintenance, high availability
Centrifugal Compressor machine Reliability and durability under severe operating conditions
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Page 7 PG GT MLGT RU
SGTT broad fleet of high-tech machines allows execute a wide range of technological operations
Rotor machining and field service Storage, sub- and final assembly Casing welding and machining
Broaching machine (Hoffman)
Small lathe (Mhl Ravensburg)
Rotor turning lathe (Georg)
Plate bending machine (Davi)
Carrousel 4,5 m (Carnaghi)
Turning & milling center (Schiess)
Gantry machine (WALDRICH COBURG)
Drilling & Milling machine (PAMA) (Mhl RV)
Measuring machine (Wenzel)
Hirth serration grinding machine (Magerle)
Oven for preheating (Bosio)
Span 1 Span 2 Span 3
Robot welding
Turning/ Tiling Tables Haahne
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Page 8
SGTT Factory today
PG GT MLGT RU
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Page 9 PG GT MLGT RU
Service competences
• Inspections • Modernization, reconstruction projects (modernization and reconstruction of gas and steam
turbines, generators, HRSGs, environmental protection systems) • Service (long-term and short-term service, maintenance and current repairs on site
and at the manufacturing plant) • Fast response • Local experts • Warehouse for spare parts in Gorelovo
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Schedule of local content increase of SGT5-2000E components (domestic manufacture and local suppliers)
Central casing; Set of rotor parts machining; Bearing housing, TVC (steel castings); Machining: turbine vane carrier; exhaust diffuser; bearing housing and compressor vane carrier. Combustion chamber assembly. Rotor assembly, Turbine assembly
Turbine exhaust casing Turbine exhaust diffuser; Rotor locking device; Turbine vane carrier; Other parts (packages 1,2)
Compressor exhaust diffuser (cast iron); Compressor carriers 1, 2, 3 (cast iron); Compressor blades and vanes; Intermediate Shaft; Transport Supports.
Turbine inner casing Turbine mixing casing IGV drive
Key
2016
2017
2018
2019-2020
PG GT MLGT RU
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Localization plan for auxiliary equipment, systems and components Maintenance of SGT5-2000E, SGT5-4000F during warranty period
Key Facts
• Air dryer • GT insulation • Fire fighting system
• Piping (interconnecting and turbine) • Turbine exhaust diffuser • Cables • Exhaust diffuser – connection to HRSG
• Advanced compressor cleaning system • Enclosures • Generators (2000E) • PCC (cubicles) • Air intake system
• Turning gear • Base module • Dual fuel module • Piping racks • PCC (equipment)
*
2016
2017
2018
2019-2020
* Scope of purchasing from third Parties
PG GT MLGT RU
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Page 12 PG GT MLGT RU
Close cooperation within network ensures high quality
Human Resources
Equipment
Engineering
Manufacturing Processes
Order Management Process
Quality Management Processes
Competence Development
Network Support
St. Petersburg Operations Finance
EHS
SGTT Plant Saint-Petersburg Gas Turbine Plant Berlin
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Page 13 PG GT MLGT RU
Our Vision & Mission
SGTT Vision
SGTT is the market leader in Russia and CIS for power plants with heavy duty gas turbines and facilitates business growth of Siemens rotating equipment for oil & gas and power generation.
Being the Energy Hub with complete local value chain from R&D to state-of-the-art factory, project execution and service we deliver the best solutions for our customers.
SGTT Mission
To make our Vision real we focus on:
• customer orientation
• cost leadership
• cutting edge technologies
• local sourcing in combination with world-wide Siemens expertize
• quality, business excellence and highest EHS standards
• being an attractive and reliable employer
• being an established R&D Energy Center
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Page 14 PG GT MLGT RU
Ul. Siemensa 1, Yuzhnaya chast proizvodstvennoy zony Gorelovo, Villozskoye selskoye poseleniye, Lomonosovsky rayon, Leningradskaya oblast, 198323 Phone.: +7 (812) 643-73-00 Fax: +7 (812) 643-59-57 E-mail: SGTT.ru@siemens.com
www.siemens.ru/gas-turbines
Welcome at our new factory
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