[smart industry 2016] maclean-fogg uses iiot to gain industry advantage: year two

ACCELERATING DIGITAL TRANSFORMATION

MacLean-Fogg Uses IIoT to Gain Industry Advantage: Year Two

ChrisMiszturBusiness Systems Engineer

MacLean-Fogg

ScottMaskerBusiness Systems Engineer

MacLean-Fogg

ACCELERATING DIGITAL TRANSFORMATION

• CompanyOverview• WhyweIIoT• HowweIIoT• IIoT Tooling• TheFirstYear- Hits• TheFirstYear- Misses• YearTwo

Agenda

ACCELERATING DIGITAL TRANSFORMATION

Company Overview

• Fastener components • Engineered components• Engineered plastics• Linkage and suspension components

• Electric utility• Telecommunications• Civil markets

• Investments• Private equity holdings

ACCELERATING DIGITAL TRANSFORMATION

informationtechnology

Why we IIoT

businessunits

2015

2016

value addimpl. team

2017 …

operational transformation

controlsengineering

… 2014

ACCELERATING DIGITAL TRANSFORMATION

How we IIoT – Company Level

q eliminate noise

q symptoms are not problems

q capture data closest to the process

q remove human intervention from data collection

q capture only data you need, no more, no less

q find answers in the order of ‘what’, ‘how’, ‘why’

q any change must be measurable

ACCELERATING DIGITAL TRANSFORMATION

How we IIoT – Factory Level

q plug-and-play factory templates

q concern for security and latency

q strong vendor relationships

q support existing data collection initiatives

ACCELERATING DIGITAL TRANSFORMATION

How we IIoT – Process Level

q employee partnerships

q standardization

ACCELERATING DIGITAL TRANSFORMATION

IIoT Tooling

Kepware™Proxy

SERIAL

ETHE

RNET/IP

TWINCA

T

TELNET

ACCELERATING DIGITAL TRANSFORMATION

Year 1 HitsScaleIntegrationintoEnterpriseSystem

ReadScale

Information Calc

Piececount

Kepware

Kepware™Proxy

BackflushJDEdwards

ScanWOOPWCScale

RFSmartWorkFlow NiceLabel

Automation

PrintLabel

DataSentToSplunk

ACCELERATING DIGITAL TRANSFORMATION

Year 1 HitsScaleIntegrationintoEnterpriseSystem

• PartWeight Tolerances Checked• Notification OfOutOf SampleWeights• Validation of TareWeights• Availability of analytical tools forEngineering tomaintain partweights

• Allows ForBinManagement• Decentralized

ACCELERATING DIGITAL TRANSFORMATION

Year 1 HitsSortingandPackaging

SetJob

JDE

RFSmartWorkFlow

Kepware

PLC

PackSensorKepware

ProxyJDE

Kepware™Proxy

FinishJob Backflush

JDEdwards

NiceLabelAutomation

PrintLabel

ACCELERATING DIGITAL TRANSFORMATION

Year 1 HitsSortingandPackaging• CentralizedDataCollection• Autonomous Operation

• BoxTriggersLabel Printing• UserHasAbility toIntervene IfNeeded

• SCADA• RemoteMachine Status• Performance Indicators

• Monitoring ToolFor EntireDepartment (Dashboard)• Ability tomonitor IIoT System

ACCELERATING DIGITAL TRANSFORMATION

Year 1 HitsTorqueTesting

TorqueTester

ReadResults

PLC

NiceLabelAutomation

PrintLabel

KepwareStartTest

PartParameters

JDE

IgnitionWebForm

ACCELERATING DIGITAL TRANSFORMATION

Year 1 HitsTorqueTesting

• RapidApplication Development Using Ignition• Prototype toDeployment inUnder 1Week• Tagseasily brought in fromplc viaKepware

• Replaceddedicated equipment anddrivers forcontrolling plc• IntegrationwithWindows AD

ACCELERATING DIGITAL TRANSFORMATION

Year 1 HitsSplunk

q factfinding

q monitoring ofIIoT performance

q manufacturing visibility

ACCELERATING DIGITAL TRANSFORMATION

Year 1 MissesMachineCounting– Replacingneedforscaling

• Proof of conceptwasengineered andtested• Successful inusing several technologies tocountmachine pieces straighttoenterprise system

• Kepware• Biztalk• JDEdwards

ACCELERATING DIGITAL TRANSFORMATION

Trade Secrets

EspressifESP32

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ChrisMiszturcmisztur@macleanfogg.com

cmisztur@mriiot.com

Kepware™ ProxySourcehttp://MRIIOT.COM/kepware-proxy

ScottMaskersmasker@macleanfogg.com

smasker@mriiot.com

Kepware is aregistered trademarkofKepware Technologies.