spirac product overview

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Presenter:Robert Gericke – Technical Sales Engineer/Manager

e: rgericke@spirac.co.uk m: 07881 274 913

About SPIRAC ®

• SPIRAC® PROVIDES SOLIDS HANDLING SOLUTIONS FOR WATER AUTHORITIES AND OTHER INDUSTRIES

• Municipal screening, grit and sludge handling solutions are our primary focus, but SPIRAC® also offers conveying, dewatering and washing solutions for industrial applications.

• For over 40 years SPIRAC® has been specialised in shaftless screw conveyors systems for sewage treatment, paper, food, biomass and waste handling industries. With offices and manufacture plants located around the world, SPIRAC® has the ability to offer technical solutions gained from international experience, designed to suit local needs. Our experience ensures cost effective solutions are always possible.

• Skilled engineers are available to assist with selections and specifications at all times. Most importantly, SPIRAC® supports their equipment and takes pride in ensuring successful installations.

• And don’t forget, full after sales support is part of SPIRAC’s® outstanding service.

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Municipal WWTP

Pulp & PaperSlaughterhouse & Meat Processing

Wineries Mining & Minerals

Heat and Power

OUR BUSINESS AREAS

Food & Household waste

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PRODUCTSMaterial Handling

Shaftless Spiral Conveyor

Live Bottom Silos

Sliding Frame Silos

SPIROTAINER

Truck Receival Bunkers

Classifying

SANDSEP

SANDWASH

SPIRAC Grit Vortex

Compacting

SPIROPRESS

SPIROWASH

SPIROWASH Hi Impact

Screening

SPIROGUARD

Compact Cleaner

Channel Screen

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SHAFTLESS SPIRAL CONVEYORS

SHAFTLESS SPIRAL CONVEYORIntended for the transport of difficult materials . Suitable for a wide range of moisture content and viscosities.

>High capacity (very high load/torque applications)>Low RPM>High fill rates>Low maintenance costs>Complex geometries (Space saving)>Long continuous runs (50m)>Totally enclosed troughs

U-TROUGH CONVEYOR OCTAGONAL CONVEYOR

for horizontal or inclines up to 30 degrees

for steeper inclines or vertical transport

(*with 3/8 – 5/8 casing split)

SHAFTLESS SPIRAL CONVEYOR

1. DURAFLO SPX Liners are designed specifically to ensure long life

2. The liner has a built-in wear indicator, yellow areas will show through to indicate 20% liner life remaining

3. Snap-in, snap-out feature enabling easy replacement

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SHAFTLESS SPIRAL CONVEYOR

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Complete sludge handling solutions

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SLEWING CONVEYORS

Inclined conveyors for screening project (22m length, incline 20o)

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High capacity out loading (100m3/h)

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Horizontal and steep incline up to 35o

VERTICALS – TWO STAGE LIFT (12m per stage)

STORAGE SILOS

Sliding Frame Out loading

Live-Bottom Out loading

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LIVE BOTTOM SILOS

LIVE-BOTTOM OUT LOADING

REVERSE PITCH SCREWS

SLUDGE FLOW

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LIVE BOTTOM OUT LOADING

OUTLOADING ARRANGEMENTS

FROM SMALL… 40

m3

40 m32 x 115 m3 (230

m3)

TO MEDIUM…

TO LARGE…2 x 300 m3 (600

m3)

750 m3TO SUPER SIZED…

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SLIDING FRAME SILOS

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200m38.5m diameter 3 frames

200m3

8.5m diameter 3 frames

RECTANGULAR FRAMES

Concrete or steel silo

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SPIROTAINER

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SUITABLE FOR SCREENINGS, GRIT OR SLUDGE

2 x 20m3 SPIROTAINERS for sludge

Storage capacity:Nominal volumes are 10, 15 and 20m3

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Stainless steel SPIROTAINERS

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TRUCK RECEIVAL BUNKERS

LIVE-BOTTOM OUTLOADING

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CLASSIFYING

1. SANDSEP®

2. SANDWASHTM

3. GRIT VORTEX SYSTEMS

SANDSEP®

The SANDSEP® is a high-efficiency classifier designed to separate grit and other heavy particles from process and effluent streams with a hydraulic capacity of up to 35 l/s

SANDSEP®

SANDWASHTM

The SANDWASH is designed for those applications where any visible organics on the grit is unacceptable.

SANDWASHTM

Flooded Suction Grit Pump

GRIT VORTEXGRIT SEPERATION CAPTURE SYTEM THROUGH CONSTANT ROTATION

Self Priming Grit Pump

GRIT VORTEXGRIT SEPERATION CAPTURE SYTEM THROUGH CONSTANT ROTATION

GRIT VORTEX

Air Lift Pump

GRIT SEPERATION CAPTURE SYTEM THROUGH CONSTANT ROTATION

SCREENINGS WASHING & COMPACTION

Capacity up to 30m³/hrVolume reduction up to 70%

SPIROPRESS®

SPIROPRESS®

SPIROWASH®SEWAGE SCREENINGS, WASHING AND DEWATERING

FEATURES & BENEFITS•Screenings can be fed directly or per launder-sluice•Low power and washwater usage.•Tolerant to high grit and fat loadings = high reliability during operation.•Simple automatic control for great flexibility.•Dewatered final product – up to 45% DS.•Volume reduction - typical output approximately 55-60%.•Weight reduction - typical output approximately 65%.

SPIROWASH® (teamed with a screen)

SPIROWASH® DUO

SPIROWASH® DUO with twin rotating screws for high volume screenings handling applications up to 25m³/hr.

Screenings can be fed directly or per launder-sluice

SPIROWASH® HI IMPACT When removing high levels of organic materials from screenings is the objective, our SPIROWASH HIGH IMPACT is the most appropriate choice.

An important design feature of this unit is the addition of a wash-box (incorporating our unique high-speed non-rag-balling impellor design), which is able to dislodge as much as 95% of organic material from the final discharged product.

SPIROWASH HI IMPACT

SCREENING

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SCREENING EQUIPMENT

> Smaller plants – up to 150 lps

> 2-6mm perf size or wedgewire down to 1mm

> Pumped flow or channel flow

> One moving part

SPIROGUARD® CS SCREEN

The SPIROGUARD® combines screening, conveying, dewatering and removal of solids from effluent and process streams in one compact machine.

SPIROGUARDSPIROGUARD® CHANNEL SCREEN (CS)

SPIROGUARD® CC SCREEN

The SPIROGUARD® CC Screen is designed as a standalone unit for pump or launder fed applications and is available with or without a press head

SPIROGUARD® COMPACT CLEANER (CC) WITH PRESS HEAD

PACKAGED INLET WORKS

SPIROGUARD x 2 + CLASSIFIERSPIROGUARD® CC x 2 + CLASSIFIER

PACKAGED INLET WORKS

PACKAGED INLET WORKS

PACKAGED INLET WORKS

Free Industry Leading Equipment Inspection

Free of Charge, non-intrusive equipment inspection•A SPIRAC® Site Engineer will visit site 12 months after commissioning to inspect and report on the current condition of equipment supplied by SPIRAC®. As part of the inspection SPIRAC® will compile a site report to give a general overview of the equipment, including observations and recommendations on how to improve performance. This site visit also provides a good opportunity for the site operator to ask SPIRAC® any questions or discuss any issues.

Spare Parts & After Market ServiceWhat Does SPIRAC® Have To Offer?•SPIRAC® PARTS: Full range of spare parts for all delivered SPIRAC® equipment•SPIRALS: Replace shaftless spirals for all manufacturer’s conveyors with a SPIRAC® manufactured spiral.•LINER: Replacement of worn liner with SPIRAC’s® long lasting, specially formulated, two colour liner to provide long life or for those special applications.•DRIVE SHAFT:  Replacement drive shafts to suit any reducer and shaftless conveyor manufacture.•CONVERSIONS: Convert that worn and maintenance prone shafted conveyor to a state of the art SPIRAC® shaftless spiral conveyor.  Eliminate intermediate and end bearings, save drive space, eliminate belt drives and minimize stocked spares.

QUESTIONS?