ss ribbon blender assembly · 2014-11-07 · ss ribbon blender assembly ... dry ice shrink fitting,...

Fabrication:

Cement silo (200 MT) Spiral Conveyer

Bearing Housing SS Ribbon blender Assembly

Machinery

Vertical Machining Center

(X650mm – Y550mm – Z500mm) CNC Lathe

Horizontal Boring Machine with rotary table

(X2000mm – Y1800mm – Z700mm)

Floor Boring Machine

(X6000mm – Y1800mm – Z700mm)

Radial Drilling Machine

(Radius: 1300mm; Drill Dia: 75mm) Center Lathe

Horizontal Boring Machine with rotary table

Repair and Maintenance :

Ball Mill :

Ball Mill weighing 25MT broken end drive shaft removed and replaced with new shaft.

Concentricity maintained within 0.05mm with reference to the tail end shaft. This work was

completed in a time span of 21 days.

Aligning the Ball Mill Face. Aligning the Ball Mill Side.

Removing Old Shaft Fixing of new shaft (4.jpg,5.jpg)

Repair and Reconditioning:

1600 T Clutch Assembly :

End cover of Heat exchanger

Diesel, Petrol, Desalinated water and water Tanks designed as per API 650. Fabrication, Erection

welding sand blasting food grade epoxy Painting and commissioning carried out in Maldives.

Sugarcane crusher drive shaft and gear assembly

1600 T Mechanical Forging Press

Dismantling, repairing the Crank shaft, Connecting rod and Gears of 1600 T press, which

includes Machining, Shaft Grinding, Blue Matching, Dry ice shrink fitting, assembly and testing.

Exports

SS 304 - Machined and Polished Cone SS 316L - Machined and Polished Turn Buckle

Mechanical Press (150 MT) Sheet rolling machine

(Plate: 16 mm Thick 2400mm Width)

Shearing Machine (6mm x 2400 mm) Drilling Machine

Geothermal Project :

40 inch carbon steel (CS) steam piping project which includes Pipe pre-fabrication, erection,

Commissioning and Testing, from Steam well to Power plant for a distance of 3kms executed in

Kenya.

Condenser Pipe Erection and Welding Steamline Pipe Erection and Welding

Hot Air generator and Ducting :

Hot Air generator which will produce 800 o C Commissioned in Ceramic plant, which includes

site fabrication and erection of SS 310 Hot Air Duct (Dia: 2.1m; 30m Ling) with Dampers,

expansion bellows and support.

Hot Air generator Site fabrication of SS duct (2)

Erection of 90 o Elbow Erection of 90 o Elbow

Insulation of SS duct Site fabrication of SS duct

Vertical Storage Tanks (Maldives) :

Diesel, Petrol, Desalinated water and water Tanks designed as per API 650. Fabrication, Erection

welding sand blasting food grade epoxy Painting and commissioning carried out in Maldives.

Storage Tank for Desalinated water Storage tank for Drinking water

Flat Barge Petrol Tank

Storage tank for diesel and petrol

Machining

Precision Machining

Glands for various Valves Gear case for Automobile Industry

Bearing Brake Drum Assembly Front CAM cover (Aluminium)

Aluminium Ferrules Buzzer Wheel Assembly for

Printing Machine (Harris)

Paper Machinery Spare

Precision Machining (Heavy)

Bearing Housing assembly for Ships Nozzle Frame Assembly for windmills

Dryice Shrink Fit Bush Fixing Oil groove and Blue Matching

Forging Hammer HeatExchanger Outer Shell Machining

Material Handling :

PRESS FEEDING CONVEYOR(between IBH & Press) :

This is the high temperature conveyor the top portion with ss 310 matl. And the speed will be 25

per mint.THE HOT MATERIL Approx heat of 1100 to 1200 deg will reach press with in one

mints.it will help to remain in plastic stage. Top width and around 100 mm long 2m.

PRESS OUTLET CONVEYOR(between Press & Trimming Press) :

This is 300 mm width conveyor the top portion with ss 310 matl. And the speed will be 25 per

mint.THE HOT MATERIL Approx heat of 900 to 1000 deg will reach press with required speed

CONTROLLED BY VFD.it will help to keep more than 5 pieces at the time Top width and

around300 mm---- 3 M long