texas sampling product presentation 2013
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Texas Sampling Incorporated
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Texas Sampling
ISO 9001 Company Manufactured in Victoria, Texas Proven Product Innovative Designs Large Installed Base Company Started in 1991 Division of CIRCOR
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Why take grab samples?
Process Verification Custody Transfer Quality Assurance On-Line Analyzer Verification Sample Purity
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What is closed loop sampling
Texas Sampling specializes in closed loop sampling systems although manufacture all types of grab sample systems.
Closed Loop Sampling: To provide a method of collecting grab samples in closed containers without venting to the atmosphere or exposing the sample taker to the process liquids or vapors.
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Why Closed Loop Sampling Suit up for safety, not for survival Hygiene/Safety -
- Benzene and other known carcinogens, hot samples, Acids, Cyanide, Phosgene, Organics
Environmental-Reduction in Overall Plant Emissions
Quality of Sample - Containment of all Elements in a Process Stream
To ensure that an accurate and representative sample is taken every time
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Scope of applications
Low vapor pressure liquids High pressure liquids High vapor pressure liquids Gases Slurries Powders Etc.
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Design Elements- Setting TSI apart Representative samples Ease of Operation-minimize valve
manipulations Safety-Zero emissions Easy to maintain Engineered to your specific process
requirements
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Standard TSI products-
Manual Continuous MD, MH
Fixed Volume- TSI3,MDFV,One-Armed Bandit
LPG- LSG,LRG,LPG,LSL,LRL,LPL
HF ACID Custom designed systems-Specials
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Manual Continuous Sampling Systems
Fulfills a variety of sampling needs Lowest-priced basic system Closed-loop sampler that is ideal for minimal pressure and
temperature applications Collect emission-free, representative samples of process while
ensuring operator safety Easy to install and simple to operate Sample is dispensed into bottle by merely turning a valve Process pressure forces sample through our patented valve
design into the bottle With process needle purge, zero dead volume is ensured
throughout the sample valve assembly
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Features and Benefits
Easily operated with one valve
Live load seat Continual flow
Process needle
matches to seat of sample valve
Very operator friendly Withstands
temperature fluctuation
Flow will continue both in bypass or sample position
Zero dead volume
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What is process needle purge (PNP)?
The system purges needle automatically after the sample has been collected
Pressurized purge removes the sample from the process needle
Helps to Eliminate plugging of all components where process could stagnate
Allows the operator to check the status of the system to prevent the sample container from rupturing
Provides a clean, representative sample
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MH - Manual Continuous
Features a customized, quarter turn, three-way ball valve with an orifice that allows continuous flow during the sampling process
Typically used for low pressure and temperature applications with a return of process
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MD - Flow Thru
Consists of a sample valve that allows for continuous process flow through a or orifice
The rising stem sample valve allows the operator to control the flow of the sample being dispensed into the sample bottle
Used for both high and low pressures and temperatures where continuous flow is desired or viscous process is encountered
Metal Seated Ceramic Ball Design
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MD The valve that sets us apart
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MD
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MD-Inline
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MD- Inline with Steam Purge
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Wafer MD
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MB - Close Coupled With Blowback
Very versatile Capability to blow static
product back into the process before a sample is obtained
Tank farms, Batch processes and pipelines without sample return are ideal applications for this type of sample system
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MB
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MB
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MR - Close Coupled Ram
Allow process to be captured in a closed sample bottle
Upgrade existing ram valves to meet EPA guidelines
Has PNP available Can be equipped with flush
and purge to remove any residual process from the valve and needle assembly
Can be used in tanks and pipelines with high viscosity process streams
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MR
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MR
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Bottle System Application Data Sheet
Date
Name Phone
Company/Location Email PROCESS DATA * Signals Required information Media Tag Numbers Pressure Inlet* *Pressures over 150psi, Fixed Volume System is recommended
Fast Loop Outlet Pressure*
Vapor Pressure * *Vapor Pressures>19psiA recommended sampled in Sample Cylinder
Viscosity* (CP)at sample temperature: Temperature * * Temperatures over 120F, Process Cooling is recommended Particles in Sample : YES NO Micron Size / ( %) * if >100micron filter recommended ________________________________________________________________________ MATERIALS OF CONSTRUCTION *Wetted Parts: 316SS (std.) Monel400 Hastelloy C276 Other * specify * O-Ring Material (Elastomer): Viton (std.) Kalrez Other * specify *Valve Packing Material: Teflon (std.) Graphoil (Recommended for Temperatures over 350F) ________________________________________________________________________ CONNECTION and MOUNTING *Sample Inlet/Outlet Connection Size/Type: (specify tube, NPT, Flange) *Vent/Flare Pressure Vent Location: ________________________________________________________________________ SAMPLE CONTAINER * Type of Container TSI Bottle Customer (sample required) Size Container * Material of Container Glass Plastic Safety Coated Glass Metal Can (customer supplied) * Method of sampling Septum Bottle (closed loop, captured vent) Open Top Bottle ________________________________________________________________________ OPTIONS (please check if needed): Insulated Enclosure Y N Heated Encl. Y N *if yes, Steam or Electric *if Electric, Area Classification: Voltage:
Sample Cooler * Additional Data Needed, Please complete Sample Cooler Specification Sheet PipeStand for mounting system Process Needle Purge (PNP) Secondary Sample Isolation Valve before needles/dispense tube Process Block Valve Sample Inlet Sample Outlet Both Check Valve on Vent Non-standard Process Needle (.083 dia.std) .109 .148 .203
_____________________________________________________________________ Comments/Include sketch if available
Texas Sampling, Inc.
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Fixed Volume Sampling
Sample Sizes From 1cc to 20 litres Isolates Process Pressure From Sample
Container Repeatable, Measured Sample Volume Safe Operation in Emergency Process needle purge standard Remote Actuation
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Features and Benefits
Easily operated with one handle
Fixed volume chamber
Sample, bypass, blowdown, and purge integrated into one valve
Very operator friendly Higher pressures (up to
600 psig) are acceptable- process is isolated in fixed volume chamber and blown down with low pressure purge
Sample bottle will not overfill
Lab can specify exact amount of sample needed
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Manual Fixed Volume Sampling Systems
Closed-loop sample systems designed to take a specified amount of sample (this amount can be varied according to the design requirements)
Designed for use in both low and high pressure applications with a wide variety of viscosities
How it works: A fixed amount of sample is isolated from the process Then low pressure purge is used to blow the sample
down into the sample container PNP removes any residual sample
Can be customized to meet the customers needs
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TSI3 - Fixed Volume Sampling System
Designed to take a specified amount of sample
Can be used in both high and low pressure applications with a wide range of viscosities
A fixed amount of sample is isolated from the process
Low pressure nitrogen is used to blow the sample down into the sample container
PNP removes any residual sample
Entire operation is performed with a single handle
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TSI3
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MDFV - MD Fixed Volume Sampling System
Designed for high pressure and/or high viscosity applications
Primary sampling valve is used to deposit a sample into the fixed volume cylinder
Then sample is isolated from the process and dispensed into the sample container with low pressure purge
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MDFV
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All 1/2 FV Systems, Spring Return
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MRFV - Ram Fixed Volume Sampling System
Uses a ram type valve as the primary sampling valve to allow process to fill a fixed volume cylinder
Then the ram valve is closed to isolate the sample from the process pressure
Low pressure gas blows the fixed amount of sample into the sample container
Can be used in processes with high viscosity, high pressure fluids or slurries
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MRFV
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Auto Fixed Volume Sample Systems
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Auto Fixed Volume-Enclosure
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Auto Fixed Volume Sample System
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Composite Sample System
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LPG Systems
High Vapor Pressure (19 psia and over) TSI Patented Design Catch Sample Under High Pressure
using sample cylinders Simplistic Design that is operator friendly
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LPG Sampling Systems
Enable operators to obtain samples of LP gas or liquids with high vaporization pressures
Process is captured in a sample cylinder for easy transport to the lab
Patented cylinder saddles ensure safety, proper alignment, and prevents leakage when connecting the cylinder
Maximum operator safety Allows the operator to maintain the proper cylinder outage
System is designed to allow for depressurization of quick connects before cylinder is removed
Simple operation and easy on/off design Excellent choice for any high vaporization liquid or gas
application
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LSL - LPG Liquid Sample System Take samples of high vaporization
pressure liquids for sample points with or without a process return
A sight glass is incorporated in the design to perform two functions To verify that there is process
flow through the sample system ensuring that a representative sample is taken
Visually verify that there is an outage in the sample cylinder
Any residual process remaining in the cylinder after analysis can be flushed back into the process minimizing the need to clean the cylinder between samples
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Features and Benefits
Easily operated with only 2 valves
Sight flow/level indicator in panel (liquid system only) indicates 20% outage
System pressure gauge on front of panel
Very operator friendly Equipped with paddle wheel
to provide operator with a visual check for sample flow
Gives operator status of loop pressure for proper venting
Informs operator when it is safe to remove filled sample cylinder
Verifies no pressure is in quick connects when station is in standby
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Cylinder saddles (open/captive) on front of panel
Double valve Quick Connects on body and stem
System is mounted on SS plate - all controls needed for operation are mounted on front of panel for easy operator access
Proper alignment is established before quick connects join - to prevent damage to body or stem of quick connects
Sample cylinder is firmly
secured at sample station for safe operation
Provides double blocks on both ends of sample loop after sample cylinder is removed
Less installation time required All LPG sample stations will
look and operate uniformly
Features and Benefits, cont.
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LSG - LPG Gas Sample System
Used to take samples of gases or vapor The sample cylinder is filled from the top to flush any
liquids or condensed vapors back to the process to prevent contamination of the fresh sample
A pressure gauge is incorporated in the design to indicate that process pressure is in the sample system during sample collection
An armored rotameter can be added to verify flow through the system as an option
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LP* - LPG with Purge *Add L for liquid or G for gas
Used in applications when there is a requirement to flush the process fluid from the quick connects prior to disconnecting from the sample cylinder
Compressed air or an inert gas is used to purge the process fluid from the cylinder connections and out the vent ensuring that the connections are clean and dry before the cylinder is removed
There is a separate design for liquids and gases
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LPL-Purge with Piggy Back Cylinder
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Portable LPG
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Lab Docking Station
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SPECIALTY APPLICATIONS
HF acid Lethal service design Powder applications Top reactor samplers Rail car/Tank car applications
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Cylinder System Application Data Sheet Gas and Liquid (Vapor Pressure>19psiA )
Date
Name Phone
Company/Location Email ________________________________________________________________________ PROCESS DATA *Signals Required Information Media Gas Liquid Vapor Pressure *
Tag Numbers
Pressure Inlet*
Fast Loop Outlet Pressure* (**System available with and without Process Return) Viscosity* (CP)at sampling temperature Temperature * * Temperatures over 120F, Process Cooling is recommended Particles in Sample YES NO Micron Size / (%) * if >100micron filter recommended ________________________________________________________________________ MATERIALS OF CONSTRUCTION *Wetted Parts: 316SS (std.) Monel400 Hastelloy C276 Other * specify * O-Ring Material (Elastomer): Viton (std.) Kalrez (**recommended in H2S service) Other *Valve Packing Material: Teflon (std.) Graphoil (Recommended for Temperatures over 350F) ________________________________________________________________________ CONNECTION and MOUNTING *Sample Inlet/Outlet Connection Size/Type: (specify tube,NPT,Flange)
*Vent/Flare Pressure: Vent Location: ________________________________________________________________________ SAMPLE CONTAINER * Cylinder: TSI Supplied Customer Supplied
*Size Sample Cylinder: 300cc 500cc Other (specify)
*Cylinder Quick Connect Brand/PN# *Cylinder Accessories: Dip Tube Rupture Disk ________________________________________________________________________ OPTIONS (please check if needed): Insulated Enclosure Y N Heated Encl. Y N *if yes, Steam or Electric *if Electric, Area Classification: Voltage:
Sample Cooler * Additional Data Needed, Please complete Sample Cooler Specification Sheet PipeStand for mounting system Quick Connect Purge **recommended in H2S service Process Block Valve Sample Inlet Sample Outlet Both Check Valve on Vent
Special Configurations Available (** please contact your local representative for information): Detector Tube System, Corrosion Strip Cylinder, Lab Docking Station, ASTM Moisture Test Port, Special Coatings _____________________________________________________________________ Comments/Include sketch if available
Texas Sampling, Inc.
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HF Acid Sampler
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Optional Equipment
Coolers Process Needle Purge (PNP) Bottles, Caps, and Septas Sample Cylinders Materials of Construction Activated Carbon Absorbers Gauges, Rotameters Enclosures
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Coolers
Tube-in-Tube Design Highly efficient Up to 40 coils available Includes Temperature Gauge and
Throttling Valve to achieve proper sample temperatures
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Texas Sampling Accessories
Bottles, Caps, Septas Sample Cylinder Assemblies Service Contracts Custom Panels Pipe Stands
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Materials of Construction
316 SS Standard PTFE Hastelloy Alloy 20 Monel Titanium Zirconium Others Available
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Emission Filter with Indicator
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Niche Applications
Natural Gas Cryogenics LPG - High Sulphur content-fully lined internals HF and other Acid sampling Flare Gas Steam Heated Ram Valves Automated Composite Samplers with
Refrigerators Draeger tube samplers Heavy residuals
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Tank-Multi Point
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Tank-Multi Point
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Hot Tar - INLINE
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Hot Tar- Steam Cool
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Hot Tar- Steam Cool
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Reactor Sample System
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MD- 2 systems on 1 panel
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Detector/LPG System
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Thank you to
Texas Sampling IncorporatedTexas SamplingWhy take grab samples?What is closed loop samplingWhy Closed Loop SamplingSuit up for safety, not for survivalScope of applicationsDesign Elements- Setting TSI apart Standard TSI products- Manual Continuous Sampling Systems Features and BenefitsWhat is process needle purge (PNP)?MH - Manual ContinuousSlide Number 13Slide Number 14MD - Flow ThruMD The valve that sets us apartMDMD-InlineMD- Inline with Steam PurgeWafer MD MB - Close Coupled With BlowbackMBMBMR - Close Coupled RamMRMRSlide Number 27Fixed Volume Sampling Features and BenefitsManual Fixed Volume Sampling SystemsTSI3 - Fixed Volume Sampling SystemTSI3MDFV - MD Fixed Volume Sampling SystemMDFVAll 1/2 FV Systems, Spring ReturnMRFV - Ram Fixed Volume Sampling SystemMRFVSlide Number 38Auto Fixed Volume-EnclosureSlide Number 40Composite Sample SystemLPG SystemsLPG Sampling SystemsLSL - LPG Liquid Sample System Features and Benefits Features and Benefits, cont.LSG - LPG Gas Sample SystemSlide Number 48Slide Number 49Slide Number 50LP* - LPG with Purge *Add L for liquid or G for gasSlide Number 52Slide Number 53LPL-Purge with Piggy Back CylinderPortable LPGLab Docking StationSPECIALTY APPLICATIONSSlide Number 58Slide Number 59Optional EquipmentSlide Number 61Slide Number 62CoolersTexas Sampling AccessoriesSlide Number 65Materials of ConstructionSlide Number 67Emission Filter with IndicatorNiche ApplicationsTank-Multi PointTank-Multi PointHot Tar - INLINEHot Tar- Steam CoolHot Tar- Steam CoolReactor Sample SystemMD- 2 systems on 1 panelDetector/LPG SystemSlide Number 78
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