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The Carbon Footprint
Process Map &&
Carbon FootprintCalculator
Will Healy, Min Jung Kim, Greg Trabka & James Byrne
Ball Horticultural Company
Carbon Footprint:Carbon Footprint: the total set of greenhouse gases (GHG)Carbon Footprint:Carbon Footprint: the total set of greenhouse gases (GHG)emissions caused by an organization, event orproduct
CO2 emissions for 12 cut roses:
Kenyan grown = 10 9 kg COKenyan grown = 10.9 kg CO2
Dutch grown = 18.8kg CO2
African SourcingKenya
Kalamazoo => Costa Rica or Kenya transport emissions to Kalamazoo =>
0.164 kg of CO2
Costa Rica
y pKalamazoo
0.15
0.2
ons
(kg)
Kalamazoo =>
0.035 kg of CO20
0.05
0.1
Kenya - Kalamazoo Costa Rica -
co2
emis
sio
Kenya Kalamazoo Costa Rica Kalamazoo
Origin of Supply Chain
Total CO2 emissions of each production method (locations)Finished ProductionResults
Total CO2 emissions of each production method (locations)
3.00
3.50Finished ProductionLiner ShippingLiner Production
URC Costa RicaLiner ColoradoFinish Virginia
URC Costa RicaLiner Texas
2.50
3.00
s co
2/kg
URC ShippingURC Production
Finish VirginiaLiner TexasFinish Texas
1.50
2.00
emis
sion
s
0.50
1.00
Tota
l e
0.00
S) B) W) S) B) W) DIY
SP (CR-S)
SP (CR-B)
RS (CR-T-W
)SP (N
C-S)SP (N
C-B)RS (N
C-T-W) D
Finished Production produces 49% of total CO2 emissions
CO2 emissions emitted per activity and supply chain
1.201.401.60
2/kg
0.600.801.00
mis
sion
s co
2
Y0.000.200.40
Tota
l em
-B)
R-S
)R
-T-W
)(N
C-S
)P
(NC
-B)
(NC
-T-W
)D
IY
ro S
ran
S
Pro
R
Tran
R
Pro
F
Tran
F
SP (C
R-
SP (C
RR
S (C
RSP
SP RS P rTr
Lighting4
4.5
g g
2
2.5
3
3.5
mis
sion
s co
2/kg Process F
Process FTransfer RProcess RTransfer S
Introduce lighting and the transfer emissions0
0.5
1
1.5
Tota
l em Transfer S
Proces S
emissions. 0SP (NC-B) SP (NC-B)
LightingDIY DIY Lighting
Heating and lighting cost comparisons NC vs MN1.4
Lighting emissions (1.89 kg)0.8
1
1.2
ions
(kg) heating
lightingLighting emissions (1.89 kg)
Heating emissions (1.78kg).
0.2
0.4
0.6
co2
emis
si
0Stock Rooting Finished
The modelVirtual Grower Software
Five Steps to Calculate the CFFive Steps to Calculate the CFBuild process map of product life cycle
Raw materials disposalProcess Map Raw materials disposalInputs, Energy & Waste
Define included processes Boundary
p
Boundaries & Prioritization y
ScopeCollect data across all life cycle stages
Material amounts
Data
CalculationActivities & emissions
Calculate the product Carbon footprintAssess precision of footprint analysis
Calculation
Uncertainty
BREEDER STOCKPLANTS
CUTTINGROOTED FINISHED
RETAILERCONSUMER
DISPOSAL
<< VegetativeVegetative AnnualAnnual >>
PLANTS
FINISH GROWER
ROOTING STATION
Packaging Waste
Packaging Waste
BREEDER STOCKPRODUCTION
RETAILER
landfill
SELF-PROP
ConsumerSTOCK
FINISHER
Where did all the Plants go??
1-Seed Production – 26%
2-Distribution – 13%
3-Young Plant Production – 20%
4-Finish Production - 12%
5-Retail – 9%
6-Consumer – 8%
BREEDER STOCKPLANTS
CUTTINGROOTED FINISHED
RETAILER CUSTOMERUSING
DISPOSAL
<< VegetativeVegetative AnnualAnnual >>
Growing Input
Packaging Input
Growing Process
Plant Packaging
Packaging Process
Core Process
Finished Packaging
Plant Waste
Product
Packaging Waste
Plant’s
Grow
G i
Plants
Plant
g gStage Stage
TransportGrowing Inputs
Plant
WastePackaging
Raw Materials
LandfillPackagingWaste
BREEDER STOCKPLANTS
CUTTINGROOTED FINISHED
RETAILER CONSUMERDISPOSAL
<< VegetativeVegetative AnnualAnnual >>
finished plants
packaging for
transport and sale
packaging raw
materialsgrow
FINISH GROWER
packagingpackaging
raw materials
original plants nucleus
block
STOCKPRODUCTION
growgrowing inputs
packaging raw
materialspackaging
ROOTING STATION
grow
rooted packaging
BREEDER
waste of packaging
plant waste
growing inputs
selection
plant waste grow
waste of packaging
growing inputs
CVIplant waste
plant waste cuttingcutting
waste of packaging
growing inputs
plant waste
packaging raw
materialsCore Process
Finished Plants
Packaging
waste
Consumer
SELF-PROP
growing inputs
packaging raw
materialsplant waste
plant waste
growing inputs
growing inputs
parent plants
plant waste
grow
increase block
growing inputs growgrow
growing inputs
RETAILERRETAILER
waste of packaging
display /
Grow
Growing Inputs
Plant Waste
Packaging Raw
consumption waste
landfill
grow
rootedfinishe
d plants
grow
packaging for
transport and sale
plant waste
cutting
plant wastecutting stock
plants
waste
storage
STOCK FINISHER LandfillPackaging
Inputs Waste Raw Materials
STOCK FINISHER
finished plants
grow
packaging for
transport and sale
packagingplant waste
plant waste
growing inputs
stock plants
cutting
grow
grow rooted
plant waste
growing inputs
Landfillg gWaste
; transport
growing input growing processplants’ waste product stage
packaging input package’s waste packaging process plants’ stage
packaging raw
materials
waste wastegrowing inputs
pwaste p
boundaryboundary; the range of things that a subject, and organization, an activity, etc. deals with
Width of the
study
BREEDER STOCKPLANTS
CUTTINGROOTED FINISHED
RETAILER CUSTOMERUSING
DISPOSAL
<< VegetativeVegetative AnnualAnnual >>
finished
plants
packaging for
transport and sale
packaging raw
materialsgrow
FINISH FINISH GROWERGROWER
nucleus block
STOCK STOCK PRODUCTIONPRODUCTION(ex. Linda Vista)(ex. Linda Vista)
growgrowing inputs
packaging raw
materialspackaging
ROOTING STATION ROOTING STATION (ex. Tagawa Rooting ST)(ex. Tagawa Rooting ST)
packaging
S1S1
RTRT F1F1
packagingpackaging
raw materials
BREEDERBREEDER
original plants
grow
rooted
STST R1R1
waste of packaging
plant waste
growing inputs
plant waste
i
plant waste cuttin
gcutting
waste of packaging
packaging raw
materials
FTFT
selection
plant waste grow
waste of packaging
growing inputs
CVI
growing inputs
plant waste
waste
CUSTOMERCUSTOMERUSINGUSING
SELFSELF--PROPPROP(ex. Tagawa Retail)(ex. Tagawa Retail)
growing inputs
packaging raw
materialsplant waste
plant waste
growing inputs
increase block
growing inputs growgrow
growing inputs
RETAILERRETAILER
waste of packaging
display / t
S3S3S2S2
STSTRF1RF1growing
inputs
parent plants
plant waste
grow
STOCK FINISHER STOCK FINISHER
consumption waste
landfill
grow
rooted
finished
plants
grow
packaging for
transport and sale
plant wastecuttin
gstock plants
waste
storage
RF2RF2RFTRFT
plant waste
cutting
STOCK FINISHER STOCK FINISHER (ex. Color Spot)(ex. Color Spot)
finished plants
grow
packaging for
transport and sale
packaging plant waste
plant waste
growing inputs
stock plants
cutting
grow
grow rooted
plant waste
growing inputs
STST
SF1SF1
SF2SF2 SF3SF3 SFTSFT
packaging raw
materials
waste wastegrowing inputs
pwaste p
; transport
growing input growing processplants’ waste product stage
packaging input package’s waste packaging process plants’ stage
scopescope; one of several levels in an organization or a system
boundaryboundary; the range of things that a subject, and organization, an activity, etc. deals with
scopescope; one of several levels in an organization or a system
STOCK PRODUCTIONSTOCK PRODUCTION(ex. Linda Vista)(ex. Linda Vista)
packaging raw k inucleu
Depth of the study
Width of the
study
growgrowing inputs
raw materials
packagingnucleus
block
grow
nucleus block
plant wastegrow
plant waste
grow
plant waste
grow
Scope1
plant waste
plant waste cuttingcutting
plant waste cuttingplant
wastecutting
waste
growing inputs
packaging raw
materialspackaging
i
Scope2
increase block
growing
growgrowing inputs
increase block
growgrowing inputs
stock plant
s
growing inputs
growing inputs
office
Marketing ability
supplies
Business travel
Scope3
plant wastecutting
growing inputsgrow
stock plant
s
plant tti
growing inputsgrow
travel
cutting
cutting
increase block
Products
pwastecuttingg
nucleus block
cutting
stock plants
Five Steps to Calculate the CFFive Steps to Calculate the CFBuild process map of product life cycle
Raw materials disposalProcess Map Raw materials disposalInputs, Energy & Waste
Define included processes Boundary
p
Boundaries & Prioritization y
ScopeCollect data across all life cycle stages
Material amounts
Data
CalculationActivities & emissions
Calculate the product Carbon footprintAssess precision of footprint analysis
Calculation
Uncertainty
Data CollectionData CollectionBase Data
Virtual Grower 2.5 – Energy consumptionNatural Gas, Oil 2 & 4, Kerosene, Wood Pellets, Electricity
PAS2050 – Formulas and calculationsL tiLocations
Puerto Rico (aka Costa Rica) – off shore productionMinneapolis – Low light, cold productionBoulder High light cold temperature TemperatureBoulder – High light, cold temperatureColumbus – Low light, medium temperatureFort Worth – High light, medium temperature
Transportation
TemperatureCold Warm
Light
Low MN OHHigh CO TXTransportation
Air & truckReturnable Racks with different return compressions
Production stages
g
Production stages
Off Shore Production
Local Production
1 gallon of
25.8
1 gallon of gasoline
produces 8.8 Kg CO2CO2
A Cheeseburger = 2.9 Kg CO2
24.7
2.9 Kg CO2
26.8
High Light
Locations
TX-8.2
TX-7.0
TX-8.8
Low Light
Locations
w/o lights
MN-16 2MN 16.2
OH-15.7
w/o lights
MN-15.0
OH-14.5
w/o lights
MN-19.7
OH-19.1
Local vs Long Dist.
8.2
7.0
8.8
OH Shrink w/lights
15.7
14.8
19.1
Inc PPP Reduce CT
15.7
14.5
19.1
Oil#2 vs Natural Gas
NG-15.7
Wood-17.6
NG-14.5Wood-16.4
NG-19.1Wood-21.7
ClassKg CO2
Ageratum 0.04
Begonia Foliage 0 01Begonia Foliage 0.01
Begonia Hiemalis 0.01
Calibrachoa 0.03
Celosia 0.08
Coleus 0 03Coleus 0.03
Euphorbia 0.02
Gazania 0.05
Geranium 0.02
Gomphrena 0 11Gomphrena 0.11
Impatiens NGI 0.03
Lantana 0.03
Lobelia 0.01
Lobularia 0 07Lobularia 0.07
Marigold, African 0.08
Osteospermum 0.07
Petunia Veg 0.02
Purslane 0 02Purslane 0.02
Sanvitalia 0.02
Scaevola 0.04
Snapdragon 0.06
Torenia 0 01Torenia 0.01
Verbena 0.05
Managing Your Carbon FootprintManaging Your Carbon Footprint
Off-shore cuttingsOff shore cuttingsTurn on the lightsM t hi h d itiManage crops at higher densitiesShipping small increaseShrink controlLarger inputsLarger inputsEnergy source
Questions?Questions?
A special thanks to:Greg Trabka, Ball Innovations
Min Jung Kim, Intern, Seoul, KoreaJames Byrne Intern Durham UKJames Byrne, Intern, Durham, UK
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