think automation and beyond… idec plc microsmart series
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Think Automation and beyond…
IDEC PLCMicroSmart series
Think Automation and beyond…
Agenda
1. PLC Overview
2. Market Information
3. Product Featuresa. MicroSmart and MicroSmart Pentra
b. Key selling points
c. Strength and weakness
4. Targeted Industries and Applications
5. Competitors Analysis
Think Automation and beyond…
1. PLC Overview
Definition– PLC: Programmable Logic Controller
– Small, specialized computer performing control and regulation
Think Automation and beyond…
1. PLC Overview
Reasons why PLC is popular– Known-to-be reliable
Bug and glitch free
– Long life Can easily last 15-20 years or more
– Rugged Designed specifically for industrial and harsh environment
– Fast start-up Millisecond to startup PC controls would take minutes
– Large number of I/O– Large number of Manufacturers
More choice and selection
Think Automation and beyond…
1. PLC Overview
PLC Manufacturers– IDEC– Schneider (Modicon, Squared,
Telemecanique)– Allen Bradley– GE (Fanuc)– Koyo (Automation Direct)– Siemens– Omron– Mitsubishi– Panasonic (Aromat)– Toshiba– Cutler Hammer– Keyence
Think Automation and beyond…
1. PLC Overview
PLC classification– Nano PLC
Less than 36 I/O points IDEC SmartRelay www.idec.com/smartrelay
– Micro PLC 36 – 256 I/O points MicroSmart series www.idec.com/usa/pentra
– Mid-size PLC 256 – 512 I/O points
– Large-size PLC More than 512 I/O points
Think Automation and beyond…
2. Market Info North America Total Available
Market for PLC– $1.38 billion
PLC Market segment– Nano
7% of market $100 million
– Micro 32 % of market $440 million
– Mid-size 29% of market $400 million
– Large-size 20% of market $276 million
– Others (PC based, embedded, and software based)
12% of market $165 million
Market Share by PLC class
7%
32%
29%
20%
12%
0%
5%
10%
15%
20%
25%
30%
35%
Nano Micro Mid-size Large-size Others
PLC class
Perc
enta
ge
Market Share by PLC class
$100
$440
$400
$276
$165
$0
$50
$100
$150
$200
$250
$300
$350
$400
$450
$500
Nano Micro Mid-size Large-size Others
PLC class
Mill
ion
Think Automation and beyond…
2. Market Info
North America Top 5 Market leaders– Allen Bradley
– Schneider
– GE
– Siemens
– Mitsubishi/Omron
Think Automation and beyond…
2. Market Info
IDEC’s Available market– Total Available Market (TAM): $540
million Nano PLC: $100 million Micro PLC: $440 million
– Product Available Market (PAM): $190 million
– Serviceable Available Market (SAM):$150 million
Think Automation and beyond…
3. Product Features
Current Products Offering– IDEC SmartRelay
Up to 50 I/O points Suitable for relay and timers
replacement Small task controls
– MicroSmart – FC4A Up to 264 I/O points Suitable for most applications Competitive price
– MicroSmart Pentra – FC5A Fastest micro PLC in the market Up to 512 I/O points Suitable for all type of
applications
– ONC Rack style PLC Up to 480 I/O points Built-in 3 comm. Ports
Think Automation and beyond…
3. Product FeaturesP
erfo
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Cost $Cost $
Products PositioningMicroSmart Pentra
MicroSmart
SmartRelay
ONC
Think Automation and beyond…
3. Product Features
Compact and Modular design All-in-One CPU
Built-in RS232C port
Optional RS232C adapter
Optional RS485 adapter
Optional RS485 adapter – screw type
Optional HMI module
Built-in Potentiometers (x2)
Optional EEPROM cartridge
Optional Real Time Clock cartridge
Think Automation and beyond…
3. Product Features
Compact and Modular design Slim CPU
Built-in RS232C port
Built-in 0-10V analog input
Built-in Potentiometer
Optional EEPROM cartridge
Optional Real Time Clock cartridge
Optional RS232C adapter
Optional RS485 adapter
Optional RS485 adapter – screw type
Optional HMI module
Optional HMI base module
Optional RS232C module
Optional RS485 module
Optional RS485 module –screw type
Think Automation and beyond…
3. Product Features
MicroSmart - FC4A series– Key Features
Max 264 I/O points 20 kHz high speed I/O Data link up to 32 PLC Max. 14 PID loops Up to 56 Analog I/O Worldwide Approvals
– cULus, Class 1 Div 2, CE, ABS, Lloyds
Think Automation and beyond…
3. Product Features
All-in-One Type I/O Points Expandable Max I/O Power Voltage Memory Size
10 (6/4) - 10 24 VDC
100-240 VAC4.8K bytes (800 steps)
16 (9/7) - 16 24 VDC
100-240 VAC15K bytes
(2500 steps)
24 (14/10) Yes 88 24 VDC
100-240 VAC27K bytes
(4500 steps)
MicroSmart - FC4A CPU
Think Automation and beyond…
3. Product Features
Slim Type I/O Points Expandable Max I/O Power
VoltageOutput
Type Memory Size
20 (12/8) Yes 148 24 VDC Transistor 27K bytes
(4500 steps)
20(12/8) Yes 244 24 VDC Relay/
Transistor31.2K bytes (5200 steps)
40 (24/16) Yes 264 24 VDC Transistor 31.2K bytes (5200 steps)
MicroSmart - FC4A CPU
Think Automation and beyond…
3. Product Features
MicroSmart Pentra – FC5A series– Key Features
Fastest micro PLC in the market Built-in Modbus RTU, ASCII, and
TCP/IP Support 32-bit and floating point
math Maximum 7 communication ports Field upgradable firmware Integrated 100 kHz fast I/O Maximum 56 Analog I/O Maximum 56 PID loops Worldwide Approvals
– cULus, Class 1 Div 2, CE, ABS, Lloyds
Click here to see MicroSmart Pentra Flash presentation
(make sure your PC is connected to the internet)
Think Automation and beyond…
3. Product Features
MicroSmart Pentra – FC5A CPU
All-in-One Type I/O Points Expandabl
e Max I/O Power Memory Size
10 (6/4) - 10
12 VDC24 VDC
100-240 VAC
13.8K bytes (2300 steps)
16 (9/7) - 16
12 VDC 24 VDC
100-240 VAC
27K bytes (4500 steps)
24 (14/10) Yes 88
12 VDC 24 VDC
100-240 VAC
54K bytes (9000 steps)
Think Automation and beyond…
3. Product Features
MicroSmart Pentra – FC5A CPU
Slim Type I/O Points Expandable Max I/O Power
VoltageOutput
Type Memory Size
16(8/8) Yes 496 24 VDC Relay/
Transistor62.4K bytes
(10,400 steps)
32(16/16) Yes 512 24 VDC Transistor 62.4K bytes
(10,400 steps)
Think Automation and beyond…
3. Product Features Selection Guide
MicroSmart FamilyOpenNet Controller
(ONC) SmartRelayMicroSmart Pentra MicroSmart
Appearance
Rated Voltage
12 VDC 24 VDC
100-240 VAC
24 VDC100-240 VAC 24 VDC
12/24 VDC24 VAC/DC
100-240 VAC/DC
Max. Digital I/O 512 264 480 50
Max. Analog I/O 56 56 42 10
Program Capacity 62.4K bytes 31.2K bytes 32K bytes 2K bytes
Max. Communication Ports 7 2 3 1
Networking Modbus TCP/IP, RTU, ASCII Yes - - -
AS-interface Yes Yes - Yes
LONWORKS - - - Yes
32-bit Data Yes - Yes -
Floating Point Math Yes - - -
High speed I/O 100 kHz 20 kHz 10 kHz 2 kHz
Think Automation and beyond…
3. Product Features
Digital I/O Expansion Modules– Input Modules
5 types– 1-8pts 120VAC– 4-8/16/32 pts screw or MIL
connectors
– Output Modules 8 types
– 2-8/16pts relay– 6-8/16/32 pts transistor
– Combo Modules 2 types
– 4in/4out and 16in/8out relay
Think Automation and beyond…
3. Product Features
Analog I/O Expansion Modules– 8 types
0-10V, 4-20mA, RTD, Thermistor
12 and 16 bit resolution 8-pt voltage/current input
module 8-pt thermistor input module 4-pt combination (V, I, RTD,
thermocouple) input module Fast conversion time Easy to setup and configure
using Macro instruction Competitive price
Think Automation and beyond…
3. Product Features Web Server Comm. Module
– Features Remote maintenance
– Remotely upload, download, and monitor via Ethernet
Web monitoring– Use IE or Firefox browser to
monitor your PLC Alarm messaging
– Send error messages to email or cell phone
O/I connectivity– Connect to O/I touchscreen via
Ethernet Data exchange
– Communicate with other device on the Ethernet
Password protection– Password protected your
connection
– Benefits Ease of configuration Bundle with cable and quick start guide Competitive price Compatible with MicroSmart, MicroSmart
Pentra and OpenNet controller
Click here to connect to IDEC web server module demo site
(make sure your PC is connected to the internet, user name and password is idec)
Think Automation and beyond…
3. Product Features
AS-interface Communication Module– Features
Simplest industrial protocol 2-wire system Easy to configure Up to 100m distance Max. 62 devices
– Benefits Reduced engineering Simpler wiring Cost saving Open technology, supported by
many vendors
MicroSmart AS-interface module
AS-interface power supply
AS-interface SwitchNET
AS-interface Sensor
AS-interface Terminal
AS-interface light tower
Think Automation and beyond…
3. Product Features
Strength– Hardware
Fastest micro PLC in the market Only micro PLC capable of
expanding up to 7 communication ports
One of the few manufacturers that offer 4-pt combination and thermistor analog input module
Features to compete at any level Competitive price Now available in 12 VDC for the
solar and vehicle industries
– WindLDR software Easy to use Free lifetime upgrade Included Online Test and
Simulation $249 List Rung comments, tag name, file
name, etc. can be downloaded to Pentra
Weakness– Hardware
Motion controls Networking
– CANbus, Profibus, etc.
– Software Sub programs (similar to AB)
Think Automation and beyond…
4. Targeted Industries & Applications
Food and Beverage Equipment– Washing Equipment– Sorting Machine– Slicing Machine– Baking Equipment
Packaging Machinery– Labeling, Coding, Marking machine
Textile Machine Printing Press Equipment HVAC Conveyer Systems Car Wash Systems Doors/Gate Control Environmental Rooms and Chambers
– Temperature, Humidity, Vibration controlled
Woodworking Machinery Water Pump Systems
Marine Industry– Engine Monitoring System– Engine Room Circulation Equipment
Mail Sorting Equipment Oil & Gas Refinery Equipment Semiconductor Industry
– Wet Chemical Processing Equipment
Building Management– Lighting Controls– Access Controls– Energy Management Systems– Intrusion Detection Systems
Water Treatments– Water Treatments Plant– Waste Water Separators & Systems– Oily Water Separators & Systems– Water Filtration Systems– Reverse Osmosis Systems
Think Automation and beyond…
5. Competitors Analysis
Who do we mainly compete against?– Allen Bradley
MicroLogix– 1000, 1100, 1200, 1500, SLC 500
– Siemens S7-200
– Mitsubishi FX3U, FX2N, FX2NC, FX1N, FX1S
– Panasonic FP-X, FP-Sigma, FP-0
– Automation Direct DL05, DL06, DL205
– Omron CP1H, CPM2C, CPM2A, CPM1A
– Schneider Twido
Think Automation and beyond…
5. Competitive Analysis
MicroSmart Pentra
AB MicroLogix 1000
AB MicroLogix 1100
AB MicroLogix 1200
AB MicroLogix 1500
Basic instruction Execution Time
0.056 µs 0.9 µs 0.9 µs 0.9 µs 0.9 µs
Max I/Os 512 32 80 136 256
Program Size 62.4K bytes 1K words 8K words 6K words 14K wordsModbus TCP/IP, RTU, ASCII Yes - Yes Yes Yes
High Speed Inputs 4 x 100 kHz 1 x 6.6 kHz 1 x 20 kHz 1 x 20 kHz 2 x 20 kHz
High Speed Outputs 3 x 100 kHz - 1 x 20 kHz 2 x 20 kHz 3 x 20 kHz
Floating Pt. Math Yes - Yes Yes Yes
32-bit Data Register Yes Yes Yes Yes Yes
Max. Comm. Ports 7 1 2 2 2
IDEC vs. AB MicroLogix
Think Automation and beyond…
5. Competitive Analysis
IDEC vs. Panasonic FP
MicroSmart
PentraPanasonic
FP-0Panasonic FP Sigma
Panasonic FP-X
Basic instruction Execution Time
0.056 µs 0.9 µs 0.4 µs 0.32 µs
Max I/Os 512 128 256 300
Program Size 62.4K bytes 10K steps 12K steps 32K stepsModbus TCP/IP, RTU, ASCII Yes - - Yes
High Speed Inputs 4 x 100 kHz 4 x 10 kHz 2 x 20 kHz 8 x 10 kHz
High Speed Outputs 3 x 100 kHz 2 x 10 kHz 2 x 60 kHz -
Floating Pt. Math Yes - Yes Yes
32-bit Data Register Yes Yes Yes Yes
Max. Comm. Ports 7 1 1 3
Think Automation and beyond…
5. Competitive Analysis
IDEC vs. Automation Direct
MicroSmart
PentraAutomation Direct
DL05Automation Direct
DL06Automation Direct
DL205
Basic instruction Execution Time 0.056 µs 0.7 µs 0.6 µs 0.61 µs
Max I/Os 512 256
Program Size 62.4K bytes 2K 7.6K 30.4K
Modbus TCP/IP, RTU, ASCII Yes Yes Yes Yes
High Speed Inputs 4 x 100 kHz 4 x 5 kHz 2 x 7 kHz -
High Speed Outputs 3 x 100 kHz 2 x 7 kHz 2 x 10 kHz -
Floating Pt. Math Yes - Yes Yes
32-bit Data Register Yes - Yes Yes
Max. Comm. Ports 7 2 2 2
Think Automation and beyond…
5. Competitive Analysis
IDEC vs. Omron CPM
MicroSmart
PentraOmron CPM1A
Omron CPM2A
Omron CPM2C
Omron CP1H
Basic instruction Execution Time 0.056 µs 0.72 µs 0.64 µs 0.64 µs 0.10 µs
Max I/Os 512 100 120 192 320
Program Size 62.4K bytes 2K words 4K words 4K words 20K steps
Modbus TCP/IP, RTU, ASCII Yes - - - Yes
High Speed Inputs 4 x 100 kHz 1 x 5 kHz 1 x 20 kHz 1 x 20 kHz 4 x 100 kHz
High Speed Outputs 3 x 100 kHz 1 x 2 kHz 2 x 10 kHz 2 x 10 kHz 2 x 30 kHz
Floating Pt. Math Yes - - - Yes
32-bit Data Register Yes - Yes Yes Yes
Max. Comm. Ports 7 2 2 2 2
Think Automation and beyond…
5. Competitive Analysis
IDEC vs. Siemens S7-200
MicroSmart
PentraSiemens
S7-200Basic instruction Execution Time 0.056 µs 0.37 µs
Max I/Os 512 256Program Size
62.4K bytes 16K bytesModbus TCP/IP, RTU, ASCII Yes Yes
High Speed Inputs4 x 100 kHz 6 x 30 kHz
High Speed Outputs3 x 100 kHz 2 x 20 kHz
Floating Pt. Math Yes Yes32-bit Data Register
Yes YesMax. Comm. Ports
7 2
Think Automation and beyond…
5. Competitive Analysis
IDEC vs. Mitsubishi FX
MicroSmart
PentraMitsubishi
FX1NMitsubishi
FX2NMitsubishi
FX2NCMitsubishi
FX3UBasic instruction Execution Time 0.056 µs 0.55 µs 0.08 µs 0.08 µs 0.065 µs
Max I/Os 512 128 256 256 256
Program Size 62.4K bytes 16K bytes 16K bytes 8K steps 64K bytesModbus TCP/IP, RTU, ASCII Yes - - - -
High Speed Inputs 4 x 100 kHz 6 x 10 kHz 6 x 20 kHz 7 x 20 kHz 6 x 100 kHz
High Speed Outputs 3 x 100 kHz 2 x 100 kHz 2 x 20 kHz 3 x 20 kHz 3 x 100 kHz
Floating Pt. Math Yes - Yes Yes Yes
32-bit Data Register Yes Yes Yes Yes Yes
Max. Comm. Ports 7 2 2 2 3
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