titan industries limited. leadership is transient. it’s all about the difficult process of staying...

TITAN INDUSTRIES LIMITED

Leadership is transient.

It’s all about the difficult process of staying there…

Titan 1987 – 2006

Creating wealth by delivering value

Our Heritage• A part of the TATA group having a turnover of >

USD 17.6 bn, equivalent to 2.6% of India’s GDP and having the biggest market capitalization

• India’s largest employer in the private sector – 222000+ employees across 85 companies

• The TATA group has many Firsts:– First private sector Steel mill– First private sector Power utility– First Luxury Hotel– First Airline – India’s largest software company (TCS)– India’s First car maker (Tata Motors)– India’s largest watch & jewellery mfgr

(Titan)

• Wrist Watch Division 1986-87

• Jewelry Division 1992-93

• Table & Ornamental Clocks 1996-97

• Precision Engineering 2002-03

Titan Industries

Our Businesses • Time Products

• Jewellery

• Accessories& Licensed Products (Eyewear /Tommy Hilfiger)

• Precision Engineering

• Customer Service

About us• Titan is the sixth largest, integrated watch manufacturer brand in

the world

• Over 65 million watches sold across 30 countries• 4 Factories - Main Watch & Jewellery plants in Hosur• 3 Watch Assembly plants in Dehradun and Himachal Pradesh

• 2 plants of Precision Engineering Division (each in Hosur & Blr)

• Electronic Circuit Board Assembly plant in Goa

• Investment of over US$130 million

• A 450000 sq.ft. state-of-the-art facilities at our main plant

TURNOVER

•Working towards doubling it within the next 3 years

Revenue over US$ 300 Million

Market & Industry Leadership

• >60% share of the organised Indian watch market

• Largest national brand of Jewellery

• Large gap between Titan and the next best

• Vast distribution network

Our Network spans the entire country

ALL INDIA10000

Dealers2300

Towns

World Of Titan177

Showrooms104

Towns

Time Zones119Multi-brand-stores

90Towns

Service Centers616

Centers314

Towns

74 Boutiques

Tanishq55

Towns

Discovering the world

• Titan’s global foray – 3 geographical territories

• Middle East – a strategy that worked! very successful amongst the largest brands across the Middle East

• Learning from Europe – presence in 4 countries

• Asia Pacific – Thailand, Malaysia, Singapore and recently the Philippines competing with the Swiss and the Japanese

• Tanishq in the USA,the Middle East and in Singapore

4 continents – 30 countries – and growing..

Cutting Edge Technology• The Design Studio:

– Core strength in Industrial, Retail Graphic and Jewellery design.– Demonstrated in the cutting edge product, packaging and retail

presence the brand portrays worldwide.– Has international award winning designs to its credit.

• Sophisticated Design & Development Centre – Advanced Pro-E workstations and prototyping facility

• Precision components for gyroscopes and other crucial instruments in the aerospace industry

• Providing complete technical solutions for precision engineered parts for the automotive, telecom and medical equipment industries

• Every Ford Mondeo car rolling of the plant in Genk, Belgium has a Titan Clock

QUALITYQUALITY Certified under ISO 9001 in Dec.’94 ISO 14000 certification in 2002 TS 16949 certification for PED in Feb ‘05

COMPANYCOMPANY A&M Award for best consumer durable company (6 successive years) Far Eastern Economic Review - 6th to 4th position National award for welfare of handicapped (150 employees) TN Chief Minister award for best employer of physically handicapped Safety award for longest accident free period by Government of Tamil Nadu Recipient of Mother Teresa award for “Best Corporate Citizenship” Recipient of Helen Keller award for best employer of physically handicapped

R&DR&D DSIR national award for in-house R&D efforts - 1996 for Slim Movement Excellence in electronics for two consecutive years

EMPLOYEESEMPLOYEES President award for best employer of handicapped employees CII awards at regional / national level workskills competition

Inspirational

“Titan is an international

Company, which happens to be in India”

- David Ogilvy

Venturing into new areas

Precision Engineering Division

Venturing into new areas

Contract Manufacturing• Aerospace

• Automobile

• Medical Instrumentation.

• Hydraulics/ Engineering.

Vision:To be a global supplier of choice for precision manufacturing

and automation solutions

Current position: 3 segments 3 streams

Automotive

Aerospace

Medical

•Precision components

•Dash board instruments

•Sub systems

Market SizeRs 135,000 Cr.

Automation Solutions

Market SizeRs 575 Cr.

Domestic &International

Market.

Domestic MarketOnly

TSMGStudy

PRODUCT DESIGN & TOOL DESIGN

• State-of-the art CAD/CAM facilities

including PRO-E and Unigraphics

TOOL MANUFACTURING

• Progressive Die-sets, multi-station cross travel combination

tools, multi-cavity precision moulds, and forming dies

HEAT TREATMENT AND SURFACE TREATMENT

• Vacuum and controlled atmosphere heat treatment,

• Specialised polishing and deburring processes for tiny parts an

• Cadmium, Chromium, Silver, Tin plating and passivation

CAPABILITIES

PRECISION MACHINING

Accuracies achievable are:

• Linear Accuracies : +/- 0.003 mm

• Roundness & Concentricity: +/- 0.001 mm

• Surface Roughness : +/- 0.003 mm min

Equipped with high precision machines from around the world :

CNC Wire EDM, Die-sinking, Precision

CNC Milling, CNC Precision Hard Part Turning

Jig Boring, Jig Grinding, Cylindrical Grinding,,

And Multi-spindle automats.

CAPABILITIES

PRESS WORKING

Hydraulic & Mechanical presses

ranging from 6T to 300T

Co-ordinate accuracy of +/- 0.003 mm

Profile Tolerances within 0.020 mm

ASSEMBLY

Clean Room Assembly facility suitable for electro-mechanical assemblies including end-of-line testing

ELECTRONICS

Hi-tec facility for manufacture of stepper motors, high quality electronic circuit blocks, SMT, Chip-on-Board, Wire Bonding,

CAPABILITIES

MACHINE BUILDING AND

AUTOMATION

Custom Design, and Development of

• Linear Transfer Assembly Lines

• Rotary Transfer Assembly Lines

• CNC Servo-controlled Robots

• Vision based inspection systems

• Programmable Test Rigs for automotive sub-systems

• PLC/ CNC based special purpose machines

CAPABILITIES

INSPECTION & MEASURING

• CMM: 3D CNC WERTH 400

• Form Tester: MAHR MMQ 44

• Roughness Tester: HOMMELWERKE T8000

• TMM : ISOMA, MITUTOYO

• Profile Projector: ISOMA, NIKON, TOPCON

• Height Gauge: TESA, MITUTOYO

• MPI & FPI: MAGNA FLUX; ITW-SIGNODE

PLUS a host of capabilities for On-line and Off-line Measurements for micro-precision manufacturing

TS 16949 ISO 9001:2000 ISO 14001 AS 9100B (in progress certification by May ‘06)

ACCREDITIONS:

MANUFACTURING FACILITIES

AT HOSUR:• Tool Manufacturing; Press Parts;• Automotive Clocks• Machine Building Automation

AT BOMMASANDRA, BANGALORE• Aerospace Products• Engineering Turned Parts

AT GOA: • Chip on board Assembly; Wire bonding;

Current Customers:

AUTO AEROSPACE ENGINEERING

Ford, UK/ US UTC – HS/MT EATON

Visteon MOOG TOOL ROOM

Tata Motors ISRO TYCO

Stanadyne ADA

AUTOMATION & MACHINE BUILDING

DELPHI

KNORR BREMSE

BOSCH

3M

AUTOMOTIVE CLOCKS &POINTERS

Dash Board Instruments.

Automobile ClocksOil Temperature GaugesGear Shift Indicators

Services Offered: Clocks and Gauges

• Product Design and Development

• Tool Design and manufacturing of injection moulds and press tools

• Injection Molding of Precision Components

• Design and manufacturing of Electronic Circuit Boards

• Assembly of sub-systems (Clean-room facility/ Skill manpower)

• Product Testing (including access to some international test houses)

• Robust Supply Chain including overseas warehousing facility

• Specific product certifications such as e-mark, EMC/EMI

Clock for Ford-Mondeo

• BPO project for Ford• Lead time 6 months• Qty: 300k / annum• Over 3000 hours tested

for product validation (various climatic / mechanical tests)

Dash Board Clocks (Day and night illumination)

Clocks:

Specifications:Accuracy +/- one sec / dayWorking Temp range +85 to -40 Deg COperating Voltage 7 to 17 VCurrent consumption 110 mA

Features:Night illumination -- Different colour as per customer requirement-- Full dial illumination by LED (SMT)---Only indices illumination---Time setting by push button---Back light illumination of hands by LED(SMT) --High impact polycarbonate front cover--Full bright / semi bright plated plastic body--Different colour painted plastic body as per customer need-- Internal assemblies by snap fits (no fasteners used inside)

Certifications: EMC/EMI and e mark.

Gear Shift Indicator

Specifications:

Operating Voltage 12 V

Number of positions 5 to 8

Features

Night Illumination

-- Different colours as required by customer

-- Gear status illumination by LED (SMT)

-- Back light illumination by LED (SMT)

-- Polycarbonate dial

-- Inj Moulded high impact resistant ABS body

Oil Temperature Gauges

Specifications:

Accuracy +/-2.7 deg. Angle

Range 60 to 170 Deg C

Operating voltage 1.8 to 16 V

Operating Temp -20 to +70 Deg C

Features:

-- Night Illumination

-- Different colour as per customer requirement

---Only indices illumination

---Back light illumination of hands

--High impact polycarbonate front cover

--Injection moulded high impact resistant ABS body

Product Certification: EMC/EMI & e mark.

Counter Digit Wheel

LCD Cover

Dash Board Pointers

Printer Head.

Engineering Plastic - Molded Parts.

Actuator

INJECTION MOULDING FACILITY

Facilities include:

Auto loader, Hopper drier

Colour Blender

Mold heating: High Pr Water

Total No. of Machines: 6

• Arburg 75T - 1no.

• Arburg 35T - 4nos.

• Battenfeld 25T – 1no.

Shotsize: 8g - 120 g

Injection position: Vertical or Horizontal

Materials handled:

ABS, ABS-PC Alloy,

Transparent Poly Carbonate

Nylon, PPS, Polyacetal

TOOL ROOM:

• Press Tools

• Moulds & Dies

• 5 – axis Milling

Mould for Tyco,UK - 8 Cavity

Moulds & Tools - Types

• Cold runner multi cavity moulds

• Hot sprue moulds

• Hot runner moulds

• Mirror polished mould for clear components

• Progressive Tools

Major Tool Room Machines

• Wire EDM (2) AGIE, MAKINO

• Die Sinking (3) CHARMILLES R35, MAKINO – EDGE 2S,

• CNC Milling-5 axis (1) DMG 50 Evolution

• CNC Milling-3 axis (2) MAKINO

• Cylindrical Grinding (2) TSCHUDIN, TRIPET

• Tool & Cutter Grinder (2) EWAG

• Jig Boring (2) HAUSER

• Jig Grinding (1) HAUSER• CNC Turn mill (3) HARDINGE Elite 8/51, Talent

MAZAK QTNexus, DMG Famot

AGIE CLASSIC 2S

WIRE EDMs

MAKINO WEDM EH3

ROBOFORM 35 P

DIE SINKING

MAKINO EDNC 43

Not in the photo (MAKINO EDGE 2S arrival by Jan ’06)

DECKEL MAHO

DMU 50 e VOLUTION

X axis 500 mm

Y axis 420 mm

Z axis 380 mm

C axis Table rotation

A axis Table swivel 0-180

Max table load 200 Kg

Spindle RPM 18000

CNC 5 AXIS MILLING

CNC MILLING - 3 AXIS

MAKINO RMC 55 High Speed Milling

MAKINO S33 Arr by Jan ‘06

JIG BORING/ JIG GRINDING

EWAG UNIVERSAL GRINDER

(Min 0.2mm Dia)

TSCHUDIN CYLINDRICAL GRINDER HTG 310

HIGH PRECISION GRINDING

GILDEMEISTER CTX 210 HARDINGE TALENT

PRECISION COMPONENTS:

• Aerospace parts

• Automotive Parts

• Engineering parts

Precision Machined Parts For Automotive Industry

External Flex Joint

Internal Flex Joint

Aerospace Parts

Aerospace Parts

Aerospace Parts

Aerospace Parts

Hydraulics Parts

25 mm

Machine Building and Automation Solutions

• Linear Transfer lines

• Rotary Transfer lines

• CNC Servo Robots

• Optical Interfaces

Watch Main Plate Assembly Line

ECB Assembly Line

Piston Rod Assembly machine

Radar Automated Positioning System

Air Dryer Test SystemFoot Brake Test System

Spring Brake Test System

Brake Chamber Test System

Leak Test System – Cycle time 6 sec

CVA Machine

Watch Assembly Line - On Line Water Resistance Tester.

Titan Industries Limited

Precision Engineering Division

27, SIPCOT Industrial Complex

Hosur - 635 126

Tel: +914344554850

Fax: +914344276523

Satish S

Manager - Business Development

Mobile +919845650154

satishs@titan.co.in

visit www.titanworld.com

Contacts:

THANK YOU