total sand controland compact sand plant. contents the rotocontrol rtc106 maxcool – cooler mixer...

Total Sand Control and

CompactSand Plant

CONTENTS

The Rotocontrol RTC106

MAXCOOL – Cooler Mixer

The Compact Sand Plant

Supervisory Control System

ROTOCONTROL

RTC 106

RTC GENERAL PRINCIPLE

The Rotocontrol continuously controls the quality of your green sand for• compactibility• green compressive strength

The Rotocontrol takes a sample in your mixer during the cycle.

The Rotocontrol system automatically drives water bentonite and cool dust

The RTC comprises of:

A sand Sampling Device

A Sand Measuring Machine

A Temparature Probe

A water measuring system

A PC with specific supervision Control System

A calibration set

MAXCOOLThe Mixer Cooler

MAXCOOL Mixing PrincipleThe Maxcool is a Mixer Cooler working in ambient temperature and pressure.

The speeds of the Maxcool are controlled by electronic variable speed control.Less electricity needed.

Better mixing efficiency leading to decrease in binders consumptions

MXC COOLING PRINCIPLE

The cooling system work with a Fan and Suction.

For cooling at the beginning of the cycle you put some water for the evaporation in function of the sand temperature.

The cooling regulation is controlled by probes of temperature with the rotocontrol.

MXC PARTS

A weighing hopper

Temperature probes

A Cooler Mixer Shell

A RTC 106 with supervision

A high pressure Fan

A pneumatic dosing system for additives

THECOMPACT SAND

PLANT

COMPACT SAND PLANT PRINCIPLE

A new concept• Two functions mixer and cooler in one

single unit• Simplication of sand plant• Better quality improvement• Reduction of consumption: power,

water, additives

The intallations in working all over the world show clearly the cooling and mixing efficiency of the Maxcool.

MX C 40 G OL DE N B R IDG E

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T empérature S ortie

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COMPACT SAND PLANT PRINCIPLE

SYNOPTIC MENEGOTTI BRAZIL

Polygonal screen Additives with screws and pulsor

Lumps

Cooling Drum

MXC50 & RTC106

Silo 50 m3

HORIZONTAL COMPACT SAND PLANT

PROJECT

INSTALLATION

Working example with supervision

MIXER PAGE

Handling of sand temperature

Handling of sand weight

Viewing of introduced water

quantity

Handling of additives products dosing

Rotocontrol measures

Weighting instructions adjustment

ADDITIVES PRODUCTS DOSING

Without Pn Dozing

With pulsor

Display of calculated weights per product

Products adjustment

The captors

Viewing the load cell weight in real time

Display of real weights per

product

Recording in the form of receipt

Access to motor parameters adjustment

FONDARC MIXER

Dynamical visualisation of functioning grafcet

Recording the Power Curve

View of Power Consumed

FONDARC MIXER

ROTOCONTROL SYNOPTIC

Rotocontrol adjustments access

Load Cell Caliberation

Access

Targets access

Graph access

Measures Display

ROTOCONTROL PARAMETRES

Passwords Adjustment

Alarms Screen

Timers Menu

YOUR CUSTOMISED MENU

Recipe Menu

ROTOCONTROL HISTORIQUE

Historical Data Screen

Choosing the file with option to print and view the

statistics. (compactibility and compression strength)

Curb, water quantity, sand temperature,

additives quantities, compactibility and

compression strengthRecording under excel size

Dailing and monthly totals with averages

Visualisation under graphic shape

We thank for your attention and stay at your disposal for any more

informations regarding our supervision

Rhino Machines Pvt LtdPlot No 1, GIDC Phase IIVithal Udyognagar - 388 325. P.O. Karamsad. Distt. Anand.Gujarat. Indiaemail : rhino@rhinomachines.net; rhino.mk@gmail.comour website : www.rhinomachines.net Phone : +91.2692.230276/277Fax : +91.2692.237486Mobile : +91.9227124977