vs m template

Generic Production Value Stream Map - Example Excel Generated VSM

CUSTOMERPLANNING

SUPPLIER TAKT Time (s) 600

PURCHASINGDemand 48

Frequency Daily

C/T (s) 600C/O (s) 0

Uptime (%) 100Yield (%) 99.3

Shifts 4

Frequency DailySTORES KITS GOODS AWAITING TEST AWAITING FINAL INSPECTION FINISHED GOODS

Frequency Daily Quantity Quantity Quantity Quantity Quantity

INSPECTIONTime 6000

KITTINGTime 6000

ASSEMBLYTime 6000

TESTTime 6000

INSPECTIONTime 6000

SHIPPING

GOODS-INQuantity Frequency Daily

Time 6000

C/T (s) 600 C/T (s) 600 C/T (s) 600 C/T (s) 900 C/T (s) 300 C/T (s) 600C/O (s) 0 C/O (s) 0 C/O (s) 0 C/O (s) 60 C/O (s) 0 C/O (s) 0

Uptime (%) 100 Uptime (%) 100 Uptime (%) 100 Uptime (%) 80 Uptime (%) 100 Uptime (%) 100Yield (%) 100 Yield (%) 90 Yield (%) 90 Yield (%) 90 Yield (%) 100 Yield (%) 100

Shifts 1 Shifts 1 Shifts 1 Shifts 1 Shifts 1 Shifts 1

LEAD6000 6000 6000 6000 6000 6000 6000 TIME (s) 42000

VALUE600 600 600 600 900 300 600 TIME (s) 4200

MANUFACTURINGCELL MANAGER

Generic Production Value Stream Map - Example Excel Generated VSM

PLANNING

SUPPLIER

PURCHASING

C/T (s) 600C/O (s) 0

Uptime (%) 100Yield (%) 99.3

Shifts 4

STORES KITS GOODS AWAITING TEST AWAITING FINAL INSPECTION FINISHED GOODS

Frequency Daily Quantity Quantity Quantity Quantity Quantity

TRAZOTime 6000

CORTETime 6000

PERFORADOTime 6000

ARMADOTime 6000

SOLDADURATime 6000

GOODS-INQuantity

Time 6000

C/T (s) 600 C/T (s) 600 C/T (s) 600 C/T (s) 900 C/T (s) 300C/O (s) 0 C/O (s) 0 C/O (s) 0 C/O (s) 60 C/O (s) 0

Uptime (%) 100 Uptime (%) 100 Uptime (%) 100 Uptime (%) 80 Uptime (%) 100Yield (%) 100 Yield (%) 90 Yield (%) 90 Yield (%) 90 Yield (%) 100

Shifts 1 Shifts 1 Shifts 1 Shifts 1 Shifts 1

LEAD6000 6000 6000 6000 6000 6000 6000 TIME (s) 42000

VALUE600 600 600 600 900 300 600 TIME (s) 4200

MANUFACTURINGCELL MANAGER

PROCESS

Pitch Duration

OUTSIDE SOURCE

C/T (s) C/T (s)C/O (s) C/O (s)

Uptime (%) Uptime (%)Yield (%) Yield (%)

Shifts Shifts

Lead Time (s)

Lead Time (s)

MAX PCS

CUSTOMER

TAKT Time (s)Demand

Frequency

C/T (s)C/O (s)

Uptime (%)Yield (%)

STORAGEQuantity

Time

OUTSIDE SOURCE

PLANNINGCONTROL

Frequency

Frequency

Frequency

Frequency

Frequency

LEADTIME (s) 0VALUE

TIME (s) 0

PLANNINGCONTROL

OPERACIÓN 1

2

C/T (s) 266Available 68400

Uptime (%) 0.39%Shifts 2

BODEGA DE MATERIAS PRIMAS

PROVEEDOR

C/T (s)Frequency sobre pedido C/O (s)

Uptime (%)Yield (%)

Shifts

OPERACIÓN 2

2

C/T (s) 36C/O (s) 68400

Uptime (%) 0.05%INVENTARIO Shifts 2 INVENTARIO

Cantidad 0 Cantidad 0Tiempo 0 Tiempo 0

BODEGA DE MATERIAS PRIMAS

sistemas de control

PEDIDO

OPERACIÓN 3 OPERACIÓN 4

3 3

C/T (s) 45 C/T (s) 45C/O (s) 68400 C/O (s) 68400

Uptime (%) 0.07% Uptime (%) 0.07%Shifts 2 INVENTARIO Shifts 2

Cantidad 0Tiempo 0

CONTROL DE PRODUCCIÓN

sistemas de control

CLIENTE

PEDIDO Demanda 186Turnos 2

Takt-Time

Frequency

ENSAMBLE

7

C/T (s) 2514C/O (s) 68400

Uptime (%) 3.68%INVENTARIO Shifts 2 INVENTARIO

Cantidad 0 Cantidad 0Tiempo 0 Tiempo 0

sistemas de control

sobre pedido

bodega de producto terminado