an energy-saving approach to your service...

4
...an Energy-Saving approach to your Service needs... Issue Date: June 8, 2012 Form 160.80-MR1 (612) Supersedes 160.80-MR1 (611) YS SCREW

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...an

Ene

rgy-

Savi

ngap

proa

ch to

you

r Se

rvic

e ne

eds.

..

Issu

e D

ate:

June

8, 2

012

Form

160

.80-

MR

1 (6

12)

Sup

erse

des

160.

80-M

R1

(611

)

YS S

CREW

Proc

edur

eD

aily

Wee

kly

Mon

thly

Year

lyO

ther

Rec

ord

oper

atin

g co

nditi

ons

(on

appl

icab

le L

og F

orm

)X

Che

ck o

il le

vels

XC

heck

refri

gera

nt le

vels

XC

heck

oil

retu

rn s

yste

m o

pera

tion

XC

heck

ope

ratio

n of

mot

or s

tarte

rX

Che

ck o

il he

ater

ope

ratio

nX

Che

ck th

ree-

phas

e vo

ltage

and

cur

rent

bal

ance

XVe

rify

prop

er o

pera

tion/

setti

ng/c

alib

ratio

n of

saf

ety

cont

rols

1X

Verif

y co

nden

ser a

nd e

vapo

rato

r wat

er fl

ows

XLe

ak c

heck

and

repa

ir le

aks

as n

eede

d1X

Che

ck a

nd ti

ghte

n al

l ele

ctric

al c

onne

ctio

nsX

Meg

ohm

mot

or w

indi

ngs

XR

epla

ce o

il fil

ter a

nd o

il re

turn

filte

r/drie

rsX

Cle

an o

r bac

kflus

h he

at e

xcha

nger

(SS

S A

pplic

atio

ns)

XR

epla

ce c

oola

nt (A

fter c

lean

ing

Hxe

r - S

SS

App

licat

ions

)X

Rep

lace

or c

lean

sta

rter a

ir fil

ters

if a

pplic

able

X2

Per

form

oil

anal

ysis

on

com

pres

sor l

ube

oil1

XP

erfo

rm re

frige

ratio

n an

alys

is1

XP

erfo

rm v

ibra

tion

anal

ysis

XIn

spec

t all

bear

ings

X3

ever

y 50

,000

hrs

Cle

an tu

bes

X2

Per

form

Edd

y cu

rren

t tes

ting

and

insp

ect t

ubes

2 - 5

yea

rsLu

bric

ate

mot

orR

efer

to m

anuf

actu

rer’s

reco

mm

enda

tions

For o

pera

ting

and

mai

nten

ance

requ

irem

ents

list

ed a

bove

, ref

er to

app

ropr

iate

ser

vice

lite

ratu

re, o

r con

tact

you

r loc

al J

ohns

on C

ontro

ls S

ervi

ce O

ffice

. A re

cord

of a

ll pr

oced

ures

bei

ng s

ucce

ssfu

lly

carr

ied

out (

as w

ell a

s op

erat

ing

logs

) mus

t be

mai

ntai

ned

on fi

le b

y th

e eq

uipm

ent o

wne

r sho

uld

proo

f of a

dequ

ate

mai

nten

ance

be

requ

ired

at a

late

r dat

e fo

r war

rant

y va

lidat

ion

purp

oses

.

1 Thi

s pr

oced

ure

mus

t be

perfo

rmed

at t

he s

peci

fied

time

inte

rval

by

an In

dust

ry C

ertifi

ed T

echn

icia

n w

ho h

as b

een

train

ed a

nd q

ualifi

ed to

wor

k on

this

type

of Y

OR

K e

quip

men

t. 2 M

ore

frequ

ent s

ervi

ce m

ay b

e re

quire

d de

pend

ing

on lo

cal o

pera

ting

cond

ition

s.3 I

n a

clos

ed, c

lean

chi

ller r

oom

with

opt

imal

filtr

atio

n th

e be

arin

g lif

e co

uld

exce

ed 5

0,00

0 ho

urs

of o

pera

tion.

If n

eces

sary

per

form

vib

ratio

n m

onito

ring

as a

bas

is fo

r de

term

inin

g if

the

com

pres

sor i

s in

nee

d of

bea

ring

repl

acem

ent.

MA

INTE

NA

NC

E R

EQU

IREM

ENTS

FO

R Y

OR

K Y

S C

HIL

LER

S

160.

80-M

R1

(612

) S

uper

sede

s 16

0.80

-MR

1 (6

11)

Issu

e D

ate:

Jun

e 8,

201

2

SCR

EWLI

QU

ID C

HIL

LER

LO

G S

HEE

T

Chi

ller

Loca

tion

Syst

em N

o.

Date

Tim

eHo

ur M

eter

Rea

ding

O.A.

Tem

pera

ture

Dry

Bul

b / W

et B

ulb

//

//

//

//

//

Compressor

Oil P

ress

ure

Oil P

ress

ure D

iffer

entia

lOi

l Tem

pera

ture

Suct

ion

Tem

pera

ture

(Eva

pora

tor)

Disc

harg

e Tem

pera

ture

Slid

e Valv

e Pos

ition

(YS

only)

Oil S

epar

ator

Oil L

evel

- Upp

er S

ight

Glas

s

Oil L

evel

- Low

er S

ight

Glas

s

Oil L

evel

- 2nd

Sta

ge S

ight

Glas

s

Moto

rVo

lts

Amps

Evaporator

Refri

gera

ntSu

ctio

n Pr

essu

re

Liquid

Supp

ly Te

mpe

ratu

reSu

pply

Pres

sure

Retu

rn Te

mpe

ratu

reRe

turn

Pre

ssur

eFl

owra

te -

GPM

(If eq

uipp

ed)

Condenser

Refrigerant

Disc

harg

e Pre

ssur

eCo

rresp

ondi

ng T

empe

ratu

reHi

gh P

ress

ure L

iqui

d Te

mpe

ratu

reSy

stem

Air

- Deg

rees

Liquid

Supp

ly Te

mpe

ratu

reSu

pply

Pres

sure

Retu

rn Te

mpe

ratu

reRe

turn

Pre

ssur

eFl

ow R

ate -

GPM

(If e

quip

ped)

Rem

arks

:Fo

rm 1

60.8

0-M

R1

(612

) S

uper

sede

s 16

0.80

-MR

1 (611

)Is

sue

Dat

e: J

une 8,

2012

SCR

EWLI

QU

ID C

HIL

LER

LO

G S

HEE

T

Chi

ller

Loca

tion

Syst

em N

o.

Date

Tim

eHo

ur M

eter

Rea

ding

O.A.

Tem

pera

ture

Dry

Bul

b / W

et B

ulb

//

//

//

//

//

Compressor

Oil P

ress

ure

Oil P

ress

ure D

iffer

entia

lOi

l Tem

pera

ture

Suct

ion

Tem

pera

ture

(Eva

pora

tor)

Disc

harg

e Tem

pera

ture

Slid

e Valv

e Pos

ition

(YS

only)

Oil S

epar

ator

Oil L

evel

- Upp

er S

ight

Glas

s

Oil L

evel

- Low

er S

ight

Glas

s

Oil L

evel

- 2nd

Sta

ge S

ight

Glas

s

Moto

rVo

lts

Amps

Evaporator

Refri

gera

ntSu

ctio

n Pr

essu

re

Liquid

Supp

ly Te

mpe

ratu

reSu

pply

Pres

sure

Retu

rn Te

mpe

ratu

reRe

turn

Pre

ssur

eFl

owra

te -

GPM

(If eq

uipp

ed)

Condenser

Refrigerant

Disc

harg

e Pre

ssur

eCo

rresp

ondi

ng T

empe

ratu

reHi

gh P

ress

ure L

iqui

d Te

mpe

ratu

reSy

stem

Air

- Deg

rees

Liquid

Supp

ly Te

mpe

ratu

reSu

pply

Pres

sure

Retu

rn Te

mpe

ratu

reRe

turn

Pre

ssur

eFl

ow R

ate -

GPM

(If e

quip

ped)

Rem

arks

:Fo

rm 1

60.8

0-M

R1

(612

) S

uper

sede

s 16

0.80

-MR

1 (611

)Is

sue

Dat

e: J

une 8,

2012